Diamond Products CC7574DKV Manuel utilisateur
CORE CUT
OPERATOR’S MANUAL
CC7574DKV
CC7574DKV-3
MAY, 2022
Part #: 1802742-01
CC7574DKV OPERATOR’
S
MANUAL
Table of Contents
Introduction ............................................................................................................................................. 7
CC7574DKV Controls ......................................................................................................................... 8
CC7574DKV Dimensions .................................................................................................................. 10
CC7574DKV Specifications .............................................................................................................. 11
CC7574DKV-3 Specifications ........................................................................................................... 12
Safety Precautions................................................................................................................................ 13
Safety ................................................................................................................................................ 13
Safety Alerts .................................................................................................................................. 13
Proposition 65 ............................................................................................................................... 13
Spark Arrester Requirement .......................................................................................................... 13
Respiratory Hazards ...................................................................................................................... 13
General Safety .............................................................................................................................. 14
Battery and Electrical Safety ......................................................................................................... 15
Blade Safety .................................................................................................................................. 15
Blade Guard Safety ....................................................................................................................... 15
Fuel Safety .................................................................................................................................... 16
Engine Safety ................................................................................................................................ 16
Cutting Safety ................................................................................................................................ 16
Hydraulic Safety ............................................................................................................................ 17
Belt Safety ..................................................................................................................................... 17
Transporting Safety ....................................................................................................................... 17
Lifting Safety .................................................................................................................................. 17
Display Panel Controller ....................................................................................................................... 18
Controller Features ........................................................................................................................... 18
Flat Screen Display ....................................................................................................................... 18
Function Keys ................................................................................................................................ 21
Soft Key Commands ......................................................................................................................... 21
Main Menu Key ................................................................................................................................. 22
Engine Diagnostics ........................................................................................................................ 23
User Settings ................................................................................................................................. 24
Utilities ........................................................................................................................................... 25
Operation .......................................................................................................................................... 28
Blade Size Selection ..................................................................................................................... 28
Zero the Blade ............................................................................................................................... 29
Set the Blade Depth Stop .............................................................................................................. 29
Deactivate the Blade Depth Stop Setting ...................................................................................... 29
Operating .............................................................................................................................................. 30
Tie-Downs ......................................................................................................................................... 30
Footrest ............................................................................................................................................. 30
Weight Bar (Optional) ........................................................................................................................ 30
Spotlight ............................................................................................................................................ 30
Handlebars ........................................................................................................................................ 30
Adjusting the Handlebars .............................................................................................................. 30
Control Grip Pushbuttons .................................................................................................................. 31
Fuel System ...................................................................................................................................... 31
Adding Fuel ................................................................................................................................... 31
Blade Guard ...................................................................................................................................... 31
Installing the Blade Guard .............................................................................................................. 32
Removing the Blade Guard ........................................................................................................... 32
Flange Guard .................................................................................................................................... 32
Installing the Flange Guard ........................................................................................................... 32
Removing the Flange Guard ......................................................................................................... 32
CC7574DKV OPERATOR’
S
MANUAL
Diamond Blades ................................................................................................................................ 32
Inspecting the Blade ...................................................................................................................... 33
Blade Speed .................................................................................................................................. 33
Wrench .......................................................................................................................................... 33
Installing the Blade ........................................................................................................................ 33
Removing the Blade ...................................................................................................................... 34
Engine ............................................................................................................................................... 35
Tasks Prior to Starting the Engine ................................................................................................. 35
Starting the Engine ........................................................................................................................ 35
Stopping the Engine ...................................................................................................................... 35
Speed Control Lever ......................................................................................................................... 36
Blade Lowering Speed ...................................................................................................................... 36
Water Supply..................................................................................................................................... 36
Using the Water Supply ................................................................................................................. 36
Water Pump (Optional) .................................................................................................................. 37
Automatic Water System (AWS) ................................................................................................... 37
Cutting Guides .................................................................................................................................. 37
Adjusting the Front Pointer ............................................................................................................ 37
Adjusting the Rear Pointer(s) ........................................................................................................ 37
Concrete Cutting ............................................................................................................................... 38
Helpful Hints Prior to Cutting ......................................................................................................... 38
Tasks Prior to Cutting .................................................................................................................... 38
Making a Cut ................................................................................................................................. 38
Making a Cut Using the Blade Depth Stop .................................................................................... 38
Continuing a Partial Cut ................................................................................................................ 39
Finishing a Cut .............................................................................................................................. 39
Hood Operation ................................................................................................................................. 39
Shifting the Three Speed Transmission ............................................................................................ 39
Maintenance ......................................................................................................................................... 40
General ............................................................................................................................................. 40
Maintenance Tools ............................................................................................................................ 40
Pre Maintenance Preparations .......................................................................................................... 40
Rear Cover Screen ........................................................................................................................... 40
General Cleaning .............................................................................................................................. 40
Cleaning Techniques ..................................................................................................................... 40
Radiator ......................................................................................................................................... 40
Control Panel ................................................................................................................................. 41
Engine ........................................................................................................................................... 41
Part Lubrication ............................................................................................................................. 41
Post Cleaning ................................................................................................................................ 41
Service Schedule .............................................................................................................................. 42
Daily Service ......................................................................................................................................... 43
Check Engine Oil Level ..................................................................................................................... 43
Check Fuel Level .............................................................................................................................. 43
Hydraulic System .............................................................................................................................. 43
Check Hydraulic Fluid Level for Hydro Pump Assembly ............................................................... 44
Adding Fluid to the Hydraulic Lift Pump ........................................................................................ 44
Checking Radiator Coolant Level ...................................................................................................... 44
Check and Clean Blade Guard Spray Tubes .................................................................................... 45
Check the Air Cleaner Restriction Indicator ...................................................................................... 45
Rubber Dust Ejector Boot ................................................................................................................. 45
Draining the Upper Gearbox Heat Sink (Cold Weather Only) ........................................................... 45
CC7574DKV OPERATOR’
S
MANUAL
50 Hour Service .................................................................................................................................... 45
Drain the Fuel/Water Separator Filter ............................................................................................... 45
Lubricate the Hydraulic Cylinder Pivot Pin ........................................................................................ 46
Lubricate Front Axle Pivot Bearings .................................................................................................. 46
Lubricate the Optional Bogie Wheel .................................................................................................. 46
100 Hour Service .................................................................................................................................. 47
Upper Gearbox.................................................................................................................................. 47
Changing the Upper Gearbox Oil .................................................................................................. 47
(Single Speed) ............................................................................................................................... 47
Changing the Upper Gearbox Oil .................................................................................................. 47
(3-Speed) ...................................................................................................................................... 47
Lower Gearbox.................................................................................................................................. 47
Changing the Lower Gearbox Oil .................................................................................................. 47
Cleaning the In-Line Oil Suction Filter ............................................................................................... 48
250 Hour Service .................................................................................................................................. 48
Check and Clean the Water System Inlet Strainer(s) ....................................................................... 48
Clean the Air Cleaner Element .......................................................................................................... 48
Changing the Engine Oil ............................................................................................................... 49
500 Hour Service .................................................................................................................................. 50
Replacing the Hydraulic Oil Filter ...................................................................................................... 50
Replace the Fuel/Water Separator Filter ........................................................................................... 51
Replace the Fuel Filter ...................................................................................................................... 51
Replacing the Outer Primary and Inner Safety Filters ....................................................................... 52
1000 Hour Service ................................................................................................................................ 53
Changing the Radiator Fluid and Hoses ........................................................................................... 53
Lubricate the Blade Shaft Seals ........................................................................................................ 53
1500 Service Hours .............................................................................................................................. 53
Replace the Oil Separator Element ................................................................................................... 53
Regular Maintenance ............................................................................................................................ 54
Speed Control Lever ......................................................................................................................... 54
Adjusting the Lever Tension .......................................................................................................... 54
Adjusting the Spring Plungers ....................................................................................................... 54
Inner Blade Flange ............................................................................................................................ 54
Installing the Inner Blade Flange ................................................................................................... 55
Removing the Inner Blade Flange ................................................................................................. 55
Drive Alignment ................................................................................................................................. 55
Adjusting the Drive Alignment ....................................................................................................... 55
Wheels .............................................................................................................................................. 55
Replacing the Front Wheels .......................................................................................................... 55
Replacing the Rear Wheels ........................................................................................................... 56
Maximum Cutting Depth .................................................................................................................... 56
Handlebar Cylinder Rod .................................................................................................................... 56
Removing the Cylinder Rod ........................................................................................................... 57
Connecting the Cylinder Rod ........................................................................................................ 57
Battery ............................................................................................................................................... 57
Battery Type .................................................................................................................................. 57
Servicing the Battery ..................................................................................................................... 58
Electrical System ............................................................................................................................... 58
Belt Sheaves ..................................................................................................................................... 58
Removing the Belt Sheaves .......................................................................................................... 58
Installing Belt Sheaves .................................................................................................................. 59
Blade Drive Belts............................................................................................................................... 59
Tensioning/Replacing the Blade Drive Belts ................................................................................. 59
CC7574DKV OPERATOR’
S
MANUAL
Engine ............................................................................................................................................... 60
Cleaning the Engine ...................................................................................................................... 60
Storing ............................................................................................................................................... 60
Disposal ............................................................................................................................................ 60
Engine Regeneration ........................................................................................................................ 60
Active Regeneration .......................................................................................................................... 61
Parked Regeneration ........................................................................................................................ 61
Requesting a Parked Regeneration .................................................................................................. 61
References ........................................................................................................................................... 63
Appendix A ........................................................................................................................................ 63
Troubleshooting ............................................................................................................................. 63
Appendix B ........................................................................................................................................ 65
CC7574DKV RPM Chart ................................................................................................................... 65
CC7574DKV-3 RPM Charts .......................................................................................................... 65
CC7574DKV Blade Size Conversion Chart ................................................................................... 67
CC7574DKV-3 Blade Size Conversion Chart ............................................................................... 68
Appendix C........................................................................................................................................ 69
Additional Resources .................................................................................................................... 69
Appendix D........................................................................................................................................ 70
Model and Serial Numbers ............................................................................................................ 70
CC7574DKV OPERATOR’
S
MANUAL
Introduction
Welcome to the Diamond Products family and thank you for choosing Diamond Products equipment.
At Diamond Products we are driven to ensure you are completely satisfied with your product and
continually strive to improve our product line so that we can offer you the best possible equipment in
the industry.
This operator’s manual is a critical document that provides pertinent information regarding the safety,
operation, maintenance, and care of your new equipment. Keep this manual available at all times.
Operate the equipment and all of its components according to this manual. Failure to comply with and
understand the following safety, operation and maintenance instructions can result in serious injuries
and/or death. All operators must be properly trained or supervised by experienced personnel prior to
using this equipment and should understand the risks and hazards involved. Diamond Products
discourages improper or unintended equipment usage and cannot be held liable for any resulting
damages.
Equipment modifications should be made by Diamond Products to ensure safety and design. Any
modifications made by the owner(s) are not the responsibility of Diamond Products and void all
equipment warranties if a problem arises as a result of the modification.
Refer to the Diamond Products Parts List for additional information and part diagrams. Refer to the
engine/motor manual and manufacturer as the primary source for all safety, operations, and
maintenance instructions regarding the engine/motor. Prior to operating, record the equipment’s serial
number, and the engine’s/motor’s model and serial numbers in Appendix D.
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CC7574DKV OPERATOR’
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MANUAL
CC7574DKV Controls
1. Ignition Switch – Starts the engine and
provides
power to certain components.
2. Engine Display Panel – Monitors and
displays
various engine and machine
parameters.
3. Engine Throttle Switch – Increases and
decreases
engine/blade speed (RPM).
4. Pointer Rope Cleat – Secures front pointer
rope.
5. Emergency Stop Button – Stops the
engine.
6. Lowering Speed Control Valve – Adjusts
saw’s
lowering speed.
7. Free Wheel Rocker Switch – Allows
operator to move saw
forward/backward
(with ignition switch at ON).
8. LED Spotlight Switch – Activates spotlight.
9. LED Light Bar Switch (Optional) –
Activates the light bar.
10. Water Pump Switch (Optional) – Activates
water
pump.
11. Blade Clutch Switch (Optional) – Allows
for
engaging/disengaging blade rotation.
12. Travel Speed Control Lever – Forward,
reverse, and
neutral control.
13. Saw Raise Pushbutton – Activates
hydraulic pump
to raise saw.
14. Saw Lower Pushbutton – Bleeds hydraulic
pressure from lift cylinder to lower saw.
15. Tilt Handlebar Pushbutton – Adjusts
angle of
handlebars.
16. LED Marker Light – Illuminates when
machine is on.
17. Radiator Door Latch – Allows access to
the radiator.
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CC7574DKV OPERATOR’
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MANUAL
18. Adjustable Handle Bar – Allows for
operator control of saw.
19. Handlebar Lock Lever – Locks the
handlebar in
position.
20. Speed Control Friction Wrench – Used to
adjust
pressure on the speed control friction
washer.
21. Water Metering Control Valve – Controls
water
flow rate. Connects to the water
source hose.
22. Water On/Off Control Valve- Turns water
flow, to
the saw blade, on and off.
23. Fuel Filler Cap – Fill Port.
24. LED Spot Light – Illuminates the work
area.
25. Spot Light Adjustment Knob – Locks the
spot light
bar in place.
26. Water Pump (Optional) – Transfers water
from the
water source to the saw blade.
27. Blade Shaft Wrench – Used to install and
remove
blades from the blade shaft.
28. Handlebar Storage – Stores handlebars
when not in use.
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CC7574DKV OPERATOR’
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MANUAL
CC7574DKV Dimensions
CC7574DKV Dimensions Inches Millimeters
A Saw Height 58 1473
B Saw Length – Minimum 65 1651
C Saw Length – Maximum 143 3632
D Handle Extension – Maximum 28 711
E Frame Length 53-3/4 1365
F Wheel Base Length 24-1/4 616
G Saw Width 36-1/2 927
H Frame Width 29 737
I Front Wheels Inside Width 20-1/2 520
J Rear Wheels Outside Width 27-1/4 692
K Inner Flange to Inner Flange Width 31-3/4 806
- Blade Raised Height - Maximum 26 660
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Ce manuel convient aux modèles suivants
11
Table des matières
Autres manuels Diamond Products Coupeur
