Diamond Products HCH50 Manuel utilisateur

DIAMOND

P R O D U C T S

HYDRAULIC CHAIN SAW

MODEL HCH50

OPERATOR MANUAL

September 2009

Part # 1801446

Operating instructions

10984695 en / 7.8.07

Manufacturer’s address:

TYROLIT Hydrostress AG

Witzbergstrasse 18

CH-8330 Pfäffikon

Switzerland

Telephone +41 (0) 44 / 952 18 18

Fax +41 (0) 44 / 952 18 00

TYROLIT Hydrostress AG reserves the right to make technical changes

without prior notice.

Reprinting of extracts from this safety manual is prohibited. No parts may

be reproduced or processed, copied or distributed using an electronic

system, in whatever form, without the written permission of TYROLIT

Hydrostress AG.

Operating instructions Overview

HCH5011 / 001 I (II)

Overview

Page

0 Introduction 1

0.1 Congratulations!- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1

0.2 Validity of these Operating instructions- - - - - - - - - - - - - - - 2

0.3 Standards - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2

0.4 Delimitation of the system- - - - - - - - - - - - - - - - - - - - - - - - 2

1 Product description 1

1.1 Important information on the Chain saw HCH5011 - - - - - - 1

1.2 Technical data - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4

1.3 Accessories- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9

1.4 Scope of supply- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9

2 Safety instructions 1

2.1 General- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1

2.2 Safety principles - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2

2.3 General safety rules- - - - - - - - - - - - - - - - - - - - - - - - - - - - 3

2.4 Information and symbols- - - - - - - - - - - - - - - - - - - - - - - - - 5

2.5 Generally applicable warnings of residual dangers - - - - - - 6

2.6 Responsibility - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7

3 Design and function 1

3.1 Design - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1

3.2 Function - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1

3.3 Component description- - - - - - - - - - - - - - - - - - - - - - - - - - 2

4 Controls and displays 1

4.1 Controls - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1

4.2 Displays - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1

5 Putting into operation 1

6Operation 1

6.1 General- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1

6.2 System requirements - - - - - - - - - - - - - - - - - - - - - - - - - - - 5

6.3 Preparatory operations- - - - - - - - - - - - - - - - - - - - - - - - - - 5

6.4 Working with the Chain saw HCH5011- - - - - - - - - - - - - - - 10

6.5 After the work - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 12

7 Maintenance 1

7.1 General- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1

7.2 Maintenance and servicing table - - - - - - - - - - - - - - - - - - - 3

8 Servicing 1

8.1 General- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1

8.2 Tensioning the diamond chain- - - - - - - - - - - - - - - - - - - - - 3

8.3 Changing the diamond chain- - - - - - - - - - - - - - - - - - - - - - 4

8.4 Changing the bar - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5

8.5 Changing the drive wheel - - - - - - - - - - - - - - - - - - - - - - - - 6

8.6 Troubleshooting- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7

Overview Operating instructions

II (II) HCH5011 / 001

9 Taking out of service and storage 1

9.1 Taking out of service- - - - - - - - - - - - - - - - - - - - - - - - - - - - 1

9.2 General - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1

9.3 Storage - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2

10 Transport, Packing 1

10.1 Transport- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1

10.2 Packing - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1

11 Disposal 1

11.1 General - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1

11.2 Disposal regulations - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2

11.3 Disposal of the Chain saw HCH5011 - - - - - - - - - - - - - - - - 2

Operating instructions Introduction

HCH5011 / 001 0-1

0 Introduction

0.1 Congratulations!

You have decided to buy an advanced, tried and tested Hydrostress

system and have thus acquired a highly sophisticated and reliable state-of-

the-art unit.

Thanks to the stress we place on quality assurance, your Hydrostress

system is another top-of-the-range Swiss product:

• High performance

• Reliable operation

• High portability

• Easy handling

• Low maintenance costs

Only original Hydrostress spare parts ensure quality and

interchangeability.

In the case of neglected or inappropriate maintenance, we refuse to accept

any warranty commitment as specified in our terms of delivery.

Any repair work is to be carried out by trained personnel only.

Should you need more details concerning your Hydrostress system in

order to keep it in perfect condition, please contact our after-sales service

for further information.

We hope that you will not experience any problems while working with your

Hydrostress system.

TYROLIT Hydrostress AG

Management

TYROLIT Hydrostress AG

Witzbergstrasse 18

CH-8330 Pfäffikon

Switzerland

Telephone +41 (0) 44 / 952 18 18

Fax +41 (0) 44 / 952 18 00

Introduction Operating instructions

0-2 HCH5011 / 001

0.2 Validity of these operating instructions

These operating instructions are only valid for the following system:

Chain saw HCH5011

0.3 Standards

These operating instructions have been prepared in accordance with

CE Machinery Directive Appendix I and with the relevant standards in force

at the time of printing.

0.4 Delimitation of the system

TheseoperatinginstructionsdescribetheuseoftheChain saw HCH5011.

Operating instructions Product description

HCH5011 / 001 1-1

1 Product description

1.1 Important information on the Chain saw

HCH5011

1.1.1 Main components

Fig. 1-1 Main components

1 Bar 7 Operating handle with manual starter

2 Chain 8 Coupling FD (flow)

3 T-handle 9 Hose stem (water)

4 Valve block 10 Nipple FD (return)

5 Cutting mandrel

6 Chain guard

Product description Operating instructions

1-2 HCH5011 / 001

1.1.2 Intended purpose

The Chain saw HCH5011 is designed and built for the following

application:

• Cutting of concrete (including reinforced), masonry and natural stone

• Cutting of severance cuts, flush cuts and cross-cuts in ceilings, floors

and walls

• Only original TYROLIT Hydrostress AG tools (chains) should be used

The information provided in Chapter 1 “Technical Data” 1.2, 1-4

represents the mandatory usage limits and rated data

1.1.2.1 Safety measures

Any use other than for the intended purpose (see Chapter 1.1.2, 1-2)

constitutes improper use or misuse.

Since improper use or misuse can sometimes results in considerable

danger, here details of what we believe constitutes improper use or

misuse.

The following applications are prohibited:

• Cutting without the safety devices provided

• Cutting wood, glass and plastics

• Cutting without system and tool cooling

• Cutting in explosion-protected areas

• Cutting loose parts

• Incorrect or absence of waste water disposal (saw sludge)

1.1.3 Workplace and danger areas

Allow enough room for manoeuvre to ensure danger-free working.

Make sure you have sufficient lighting at your workplace.

Clearly cordon off the danger area so that no person can enter the danger

area during sawing.

The front, underneath and rear of the sawing area must be protected so

that persons or equipment cannot be harmed by falling parts or sawing

sludge, or by the protruding cutting tool.

Secure lumps of concrete that have been loosened against falling.

Breathing in the water fog that is created is a health hazard. Ensure

adequate ventilation in sealed-off areas.

The sludge resulting from cutting is very greasy. Remove this or ensure

that you or other people do not slip on it.

Operating instructions Product description

HCH5011 / 001 1-3

1.1.4 EC statement of conformity

We declare under our own liability that this product complies with the

following directives and standards:

1.1.4.1 Directive applied:

European Machine Directives (Machinery Directive) 98/37/EC

1.1.4.2 Standards applied:

1.1.5 Name plate

Fig. 1-2 Name plate

Designation Hydraulic chain saw

Type designation Chain saw HCH5011

Year of construction 2007

EN 292-1

EN 292-2 Safety of Machines

Basic concepts, general design principles

EN 294 Safety of machines

Safety distances to prevent upper limbs reaching danger

areas

EN 349 Safety of machines

Safety distances to avoid crushing of body parts

EN 982 Safety of machines

Safety requirements of safety systems and their components

Hydraulics

Product description Operating instructions

1-4 HCH5011 / 001

1.2 Technical data

1.2.1 Chain saw HCH5011

• Can be used with any hydraulic actuator (use a flow divider with

pressure limiter >40 l/min or >140bar)

• Flush cutting possible without removing the protective cover

1.2.1.1 Hydraulic system

Hydraulic hose Length 2 m

1.2.1.2 Water

1.2.1.3 Weight

Chain saw HCH5011 incl. bar and chain 10.5 kg

1.2.1.4 Dimensions Chain saw HCH5011

Fig. 1-3 Dimensions Chain saw HCH5011

Maximum pressure 140 bar

Maximum flow 45 l/min.

Minimum working pressure 2.5 bar

Minimum flow 7.5 l/min.

975 mm

415 mm

265 mm

230 mm

560 mm

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