DGSHAPE DWX-52DCi Manuel utilisateur

For the latest information on this machine (including manuals), see the DGSHAPE Corporation website (http://

www.dgshape.com/).

User's Manual

Thank you very much for purchasing this product.

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To ensure correct and safe usage with a full understanding of this product's performance, please be sure to

read through this manual completely and store it in a safe location.

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The contents of this document and the specications of this product are subject to change without notice.

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The operation manual and the product have been prepared and tested as much as possible. If you nd any

misprint or error, please inform Roland DG Corporation.

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DGSHAPE Corporation assumes no responsibility for any direct or indirect loss or damage that may occur

through use of this product, regardless of any failure to perform on the part of this product.

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DGSHAPE Corporation assumes no responsibility for any direct or indirect loss or damage that may occur with

respect to any article made using this product.

Contents

Contents ................................................................................................................................................................................ 3

Chapter 1 Basic Operation ....................................................................................... 6

Displaying or Exiting VPanel .......................................................................................................................................... 7

What is VPanel?................................................................................................................................................... 7

Displaying VPanel .............................................................................................................................................. 7

VPanel Display in the Task Tray...................................................................................................................... 8

Exiting VPanel...................................................................................................................................................... 8

VPanel Window and Functions...................................................................................................................................... 9

Top Window ......................................................................................................................................................... 9

"Settings" Tab.....................................................................................................................................................13

"Maintenance" Tab...........................................................................................................................................14

"Mail" Tab.............................................................................................................................................................16

"VPanel" Tab .......................................................................................................................................................18

"DWINDEX" Tab.................................................................................................................................................19

"Manual correction" Window.......................................................................................................................20

"Milling bur management" Window .........................................................................................................21

"Milling bur registration" Window .............................................................................................................23

"Cleaning" Window..........................................................................................................................................24

Using/Reading the Built-In Panel ...............................................................................................................................25

Using/Reading the Built-In Panel...............................................................................................................25

Statuses Indicated by Status Light Color.................................................................................................26

Switching the Power On or O....................................................................................................................................27

Switching the Power On................................................................................................................................27

Switching the Power O................................................................................................................................27

Chapter 2 Milling ..................................................................................................... 28

Preparing for Milling .......................................................................................................................................................29

CAM Settings Necessary for Milling ..........................................................................................................29

Workpiece...........................................................................................................................................................29

Milling bur ..........................................................................................................................................................30

Cleaning tool .....................................................................................................................................................30

Adapter/Adapter ID.........................................................................................................................................31

Compressed Air (Setting the Regulator)..................................................................................................32

Starting Milling .................................................................................................................................................................33

Step 1: Mounting the Workpiece on the Adapter ................................................................................33

Step 2: Attaching the Adapter to the Machine......................................................................................43

Step 3: Setting the Milling Bur.....................................................................................................................45

Step 4: Setting the Cleaning Tool ...............................................................................................................47

Step 5: Checking the Regulator Setting...................................................................................................49

Step 6: Outputting Milling Data and Starting Milling.........................................................................50

Step 7: Removing the Adapter Cap from the Machine.......................................................................53

Pausing or Canceling Milling .......................................................................................................................................54

Aborting Output ..............................................................................................................................................54

Removing Milling Data in Standby from the Output List..................................................................54

To Perform Continuous Milling...................................................................................................................................55

Automatically Switching Out the Worn Milling Bur (Intelligent Tool Control)...........................55

Purchasing Additional Adapters.................................................................................................................56

Contents

Chapter 3 Maintenance ........................................................................................... 57

Maintenance Precautions..............................................................................................................................................58

Maintenance Precautions .............................................................................................................................58

Daily Maintenance...........................................................................................................................................................59

Cleaning after Milling Finishes....................................................................................................................59

Cleaning the Milling Bur/Adapter..............................................................................................................61

Care and Storage of Detection Pin and Automatic Correction Jig.................................................61

Periodic Maintenance.....................................................................................................................................................62

Situations Requiring Maintenance ............................................................................................................62

Situations Requiring Part Replacement...................................................................................................62

Spindle Run-in (Warm-up)............................................................................................................................63

Correcting the Milling Machine..................................................................................................................65

Retightening the Collet..................................................................................................................................71

Regulator Maintenance (Emptying the Drain) ......................................................................................74

Regulator Maintenance (Cleaning the Bowl).........................................................................................75

Replacing the Cleaning Tool ........................................................................................................................77

Chapter 4 FAQ ......................................................................................................... 78

Machine Trouble ..............................................................................................................................................................79

Initial Operations Are Not Performed or Fail..........................................................................................79

The Operation Button Does Not Respond..............................................................................................79

VPanel Does Not Recognize the Machine...............................................................................................79

Adapter IDs Cannot Be Read........................................................................................................................80

No Data Is Being Output to the Machine, or the Machine Will Not

Operate Even Though Data Is Being Output..........................................................................................80

The Computer Shuts Down When Connecting Multiple Machines...............................................81

The Adapter in Adapter Stocker Number 6 Cannot Be Replaced...................................................81

The Spindle Does Not Rotate.......................................................................................................................81

The Ionizer Is Ineective (Milling Waste Collects around the Milling Area)................................81

Compressed Air Does Not Come Out .......................................................................................................82

Automatic Correction Fails ...........................................................................................................................82

The Cleaning Tool Is Not Eective..............................................................................................................83

Milling Quality Problems...............................................................................................................................................84

The Milled Surface Is Not Attractive..........................................................................................................84

There Is a Line of Level Dierence in the Milling Results...................................................................84

Chipping Occurs (Edges of Milling Products Become Chipped).....................................................84

A Hole Opens in the Milling Results ..........................................................................................................86

The Dimensions of the Milling Results Do Not Match........................................................................86

Installation Problems......................................................................................................................................................87

Installing the Driver Separately...................................................................................................................87

Installing the Software and the Electronic-format Manuals Separately ......................................89

Driver Installation Is Impossible..................................................................................................................90

Uninstalling the Driver...................................................................................................................................92

Uninstalling VPanel .........................................................................................................................................93

Responding to Error Messages....................................................................................................................................94

"1000-****" The % limit switch was not found.......................................................................................95

"1006-02**" The % axis position has been shifted. ..............................................................................95

Company names and product names are trademarks or registered trademarks of their respective holders.

http://www.dgshape.com/

Contents

"1017-0000" The front cover was opened...............................................................................................96

"1017-0001" The front cover or the magazine cover was opened. ................................................96

"101C-0000" The milling bur sensor was not found............................................................................97

"101D-****" The % milling bur cannot be released. ............................................................................97

"101D-0010" The cleaning tool cannot be released............................................................................98

"101E-****" The % milling bur might be broken...................................................................................99

"101F-****" The % milling bur chucking has slipped out. .............................................................. 100

"1020/1021-****" The % milling bur is too long./The % milling bur is too short. .................. 100

"1022-****" The % milling bur was not found..................................................................................... 101

"1022-0010" The cleaning tool was not found. .................................................................................. 101

"1023-0000 to 1028-0000" Milling data error...................................................................................... 102

"1029-0000" The spindle experienced an overload.......................................................................... 103

"102A-0000" The spindle experienced overcurrent.......................................................................... 103

"102B-0000" The spindle motor temperature is too high. ............................................................. 104

"102D-0000" The spindle can not be turned....................................................................................... 104

"102E-0000" The spindle has collided with the rotary axis unit. .................................................. 104

"102E-0001" The changer has collided with the adapter................................................................ 105

"1030-0000" The dust collector is not working. ................................................................................. 105

"103B-0000" The automatic correction is not yet nished............................................................. 106

"103D-0000" Milling data error. The milling bur cannot reach the milling position............. 106

"1047-****" The machine's internal memory cannot be accessed.............................................. 107

"1049-****" The adapter with ID number % cannot be released................................................. 107

"104A-****" The adapter with ID number % could not be grasped. .......................................... 108

"104B-00**" The adapter with ID number % was not found. ........................................................ 108

"104C-0000" All stockers are full, so the adapter could not be returned.................................. 109

"104D-00**" An adapter with the same ID was found..................................................................... 109

"104E-****" The % limit switch was not found.................................................................................... 109

"104F-02**" The % axis position has been shifted. ........................................................................... 110

"1050-****" The operation to read a barcode failed......................................................................... 110

"****-****" An unknown error occurred................................................................................................ 111

A machine that has the same ID has been connected.................................................................... 111

The adapter to use during milling has not been set........................................................................ 111

Chapter 1 Basic Operation

Displaying or Exiting VPanel............................................................................................................7

What is VPanel? ........................................................................................................................7

Displaying VPanel....................................................................................................................7

VPanel Display in the Task Tray...........................................................................................8

Exiting VPanel ...........................................................................................................................8

VPanel Window and Functions.......................................................................................................9

Top Window...............................................................................................................................9

"Settings" Tab......................................................................................................................... 13

"Maintenance" Tab............................................................................................................... 14

"Mail" Tab................................................................................................................................. 16

"VPanel" Tab............................................................................................................................ 18

"DWINDEX" Tab ..................................................................................................................... 19

"Manual correction" Window ........................................................................................... 20

"Milling bur management" Window.............................................................................. 21

"Milling bur registration" Window.................................................................................. 23

"Cleaning" Window.............................................................................................................. 24

Using/Reading the Built-In Panel................................................................................................25

Using/Reading the Built-In Panel....................................................................................25

Statuses Indicated by Status Light Color ..................................................................... 26

Switching the Power On or O.................................................................................................... 27

Switching the Power On .................................................................................................... 27

Switching the Power O.................................................................................................... 27

Chapter 1 Basic Operation

Displaying or Exiting VPanel

What is VPanel?

VPanel is an application that can be used to operate this milling machine from a computer screen. It has functions

for outputting milling data, performing maintenance, and making various corrections. It also displays information

such as the milling machine status and errors.

""Setup Guide" ("Installing the Software")

Displaying VPanel

Click (the VPanel icon) in the task tray on the desktop.

The top window of VPanel will appear. If you cannot nd in the task tray, start the program from

the Windows [Start] screen (or the [Start] menu).

Starting from the Windows [Start] Screen (or [Start] Menu)

Windows 10 and 7

From the [Start] menu, click [All apps] (or [All Programs]), [VPanel for DWX], and then click [VPanel

for DWX].

Windows 8.1

Click on the [Start] screen, and then from the Apps screen, click the [VPanel for DWX] icon

under [VPanel for DWX].

Displaying or Exiting VPanel

Chapter 1 Basic Operation

VPanel serves as resident software.

VPanel works as resident software that is constantly working to manage the milling machine, send e-mails*, and

so on. It is recommended to congure the settings so that VPanel starts automatically when the computer starts.

("P.13 ""Settings" Tab") In addition, clicking in the upper right of the top window will minimize the window

to the task tray. The window will disappear from the screen, but the program will not be exited. While VPanel is

running, is constantly displayed in the task tray.

* Emails are sent to notify the user of milling completion or errors that occur. ("P.16 ""Mail" Tab")

VPanel Display in the Task Tray

When the VPanel icon is displayed in the task tray, the status of the connected milling machine is always

monitored. The display of the VPanel icon changes depending on the status of the milling machine. The meanings

of the displays are shown below.

Indicates that at least one of the connected milling machines is on (is

online).

Indicates that all the connected milling machines are off.

Indicates that an error has occurred on at least one of the connected

milling machines.

If you hover the mouse pointer over the displayed icons, you can check

which machine has the error.

Messages are displayed automatically if an error occurs, during milling,

and in similar situations. Even after the message disappears, if you

hover the mouse pointer over the displayed icons, the status of each

connected machine (such as Ready, Milling, Finished, Completed, or

Ofine) will be displayed.

Messages prompting you to perform maintenance (such as "Spindle

run-in required") will also be displayed. In these situations, perform the

maintenance work indicated by the message.

Exiting VPanel

Right-click in the task tray and click [Exit].

Chapter 1 Basic Operation

VPanel Window and Functions

Top Window

The top window displays the statuses of connected milling machines and an output list of milling data. When

more than one machine is connected, the machine displayed in the MACHINE STATUS window is the target of the

operations.

No. Display Explanation

MATERIAL

This section displays the statuses of the adapters inserted in the adapter stocker.

Click to read the IDs of the adapters installed in the adapter

stocker and to update the adapter statuses.

Adapter stocker number

Adapter ID

"P.31 "Adapter/Adapter ID"

Adapter status

Disk type present and planned to be used

Disk type present and not planned to be used

No disk type present

Unknown

Error

During milling

Milling complete and workpiece can be removed

VPanel Window and Functions

Chapter 1 Basic Operation

MACHINE

STATUS

Displays the connected machines as square icons (■). (In the gure shown

above, four machines are connected.) Click ■to display the machine's ID

and name below the icon. The IDs of machines whose power is turned off are

shown with [-]. When you have connected multiple machines, you can switch

to a different machine to operate by clicking its icon. If you click the icon of a

connected milling machine, the status light of the milling machine will ash.

■ (READY) Milling data can be received.

■ (BUSY) Operation is in progress.

■ (ERROR) An error has occurred.

■ (PAUSE) Operation is paused.

■ (COVER) The front cover or the magazine cover is open.

■ (FINISH) Milling is complete.

■ (OFFLINE) No milling machines are connected.

■ (OFFLINE) The power of the milling machine is off.

When you have connected multiple machines, you can switch to a different

machine to operate by clicking its icon.

Displays the machine's operation status. A progress bar, the elapsed time, and

the estimated time are all displayed.

Estimated time

Elapsed time

Table des matières

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