DeVilbiss Ex-Cell E7540 Manuel utilisateur

Part No. 1000003473 Rev. 0 MAR08

E7540



INSTRUCTIVO DE OPERACIÓN, CENTROS DE SERVICIO Y PÓLIZA DE GARANTÍA.

LÉASE ESTE INSTRUCTIVO ANTES DE USAR EL PRODUCTO.

2-ENG

1000003473

TABLE OF CONTENTS



This manual contains information that is important for you to know and under-

stand. This information relates to protecting  and 

 . To help you recognize this information, we use the

symbols below. Please read the manual and pay attention to these symbols.

Indicates an

imminently hazardous

situation which, if not avoided, will

result in .

Indicates a potentially

hazardous situation

which, if not avoided, result in



Indicates a potentially

hazardous situation

which, if not avoided, d result in



Used without the

safety alert symbol

indicates a potentially hazardous

situation which, if not avoided, may result

in



        

          



        





Do not operate this unit until you read and under-

stand this instru



Safety Guidelines/Definitions............... 2

Important Safety Instructions...........2-7

Specifications....................................... 8

Glossary................................................ 8

Duty Cycle ............................................ 8

Accessories .......................................... 8

Assembly .............................................. 9

Installation........................................9-11

Operaton....................................... 12-14

Maintenance................................. 15-19

Service and Adjustments................... 19

Storage ............................................... 20

Troubleshooting Guide................. 20-23

Warranty.............................................. 24

Français ........................................ 25-51

Español......................................... 52-78

3-ENG 1000003473





 

• Itisnormalforelectricalcontacts

within the motor and pressure

switch to spark.

•Always operate the compressor

in a well ventilated area free of

combustible materials, gasoline, or

solvent vapors.

• Ifelectricalsparksfromcompressor

come into contact with flammable

vapors, they may ignite, causing fire

or explosion.

• Ifsprayingflammablematerials,locate

compressor at least 20 feet (6.1 m)

away from spray area. An additional

length of air hose may be required.

• Storeflammablematerialsinasecure

location away from compressor.

• Restrictinganyofthecompressor

ventilation openings will cause

serious overheating and could cause

fire.

• Neverplaceobjectsagainstoron

top of compressor.

• Operatecompressorinanopenarea

at least 12" (30.5 cm) away from

any wall or obstruction that would

restrict the flow of fresh air to the

ventilation openings.

• Operatecompressorinaclean,dry

well ventilated area. Do not operate

unit indoors or in any confined area.

Store unit indoors.

• Unattendedoperationofthis

product could result in personal

injury or property damage. To

reduce the risk of fire, do not

allow the compressor to operate

unattended.

• Alwaysremaininattendancewith

the product when it is operating.

• Disconnect electrical supply when

not in use.





 

• Thecompressedairdirectlyfrom

your compressor is not safe for

breathing. The air stream may

contain carbon monoxide, toxic

vapors, or solid particles from the air

tank. Breathing these contaminant's

can cause serious injury or death.

• Airobtaineddirectlyfromthe

compressor should never be used to

supply air for human consumption.

In order to use air produced by this

compressor for breathing, suitable

filters and in-line safety equipment

must be properly installed. In-line

filters and safety equipment used

in conjunction with the compressor

must be capable of treating air to all

applicable local and federal codes

prior to human consumption.

4-ENG

1000003473

• Exposuretochemicalsindustcre-

ated by power sanding, sawing,

grinding, drilling, and other con-

struction activities may be harmful.

• Sprayedmaterialssuchaspaint,

paint solvents, paint remover, insec-

ticides, weed killers, may contain

harmful vapors and poisons.

• Workinanareawithgoodcross

ventilation. Read and follow the

safety instructions provided on

the label or safety data sheets

for the materials you are spray-

ing. Always use certified safety

equipment: NIOSH/OSHA respi-

ratory protection or properly fit-

ting face mask designed for use

with your specific application.



      



 

•  and could

result in fire or breathing hazard;

serious injury or death can result. oil

leaks will damage carpet, paint or

other surfaces in vehicles or trailers.

• Always



to protect against damage to vehicle

from leaks. Remove compressor

from vehicle immediately upon

arrival at your destination.





The air tank on your Air Compressor is designed and may be UM coded

(for units with air tanks greater than 6 inch diameter) according to ASME Section

VIII, Div. 1 rules. All pressure vessels should be inspected once every two years.

To find your state pressure vessels inspector, look under the Division of Labor and

Industries in the government section of a phone book.

The following conditions could lead to a weakening of the air tank, and result in a

violent air tank explosion:

 

• Failuretoproperlydraincondensed

water from air tank, causing rust and

thinning of the steel air tank.

• Drainairtankdailyoraftereachuse.

If air tank develops a leak, replace it

immediately with a new air tank or

replace the entire compressor.

• Modificationsorattemptedrepairsto

the air tank. • Neverdrillinto,weld,ormakeany

modifications to the air tank or its

attachments. Never attempt to

repair a damaged or leaking air tank.

Replace with a new air tank.

• Unauthorizedmodificationstothe

safety valve or any other components

which control air tank pressure.

• Theairtankisdesignedtowithstand

specific operating pressures.

Never make adjustments or parts

substitutions to alter the factory set

operating pressures.

• Excessivevibrationcanweakenthe

air tank of a stationary compressor

and cause an explosion.

• Thecompressormustbeproperly

mounted, see "Anchoring" under

Installation.

5-ENG 1000003473



• Exceedingthepressureratingof

air tools, spray guns, air operated

accessories, tires, and other

inflatables can cause them to

explode or fly apart, and could result

in serious injury.

• Followtheequipmentmanufacturers

recommendation and never exceed

the maximum allowable pressure

rating of attachments. Never use

compressor to inflate small low

pressure objects such as children’s

toys, footballs, basketballs, etc.





 

• Your air compressor is powered by

electricity. Like any other electrically

powered device, If it is not used

properly it may cause electric shock.

• Never operate the compressor

outdoors when it is raining or in wet

conditions.

• Never operate compressor with

protective covers removed or

damaged.

• Repairs attempted by unqualified

personnel can result in serious injury

or death by electrocution.

• Any electrical wiring or repairs

required on this product should be

performed by authorized service

center personnel in accordance with

national and local electrical codes.

• Failure to

provide adequate grounding to this

product could result in serious injury

or death from electrocution. Refer to

"Grounding Instructions" paragraph

in the Installation section.

• Make certain that the electrical circuit

to which the compressor is connected

provides proper electrical grounding,

correct voltage and adequate fuse

protection.





 

• Thecompressedairstreamcan

cause soft tissue damage to

exposed skin and can propel dirt,

chips, loose particles, and small

objects at high speed, resulting in

property damage or personal injury.

• Alwayswearcertifiedsafety

equipment: ANSI Z87.1 eye

protection (CAN/CSA Z94.3)

with side shields when using the

compressor.

• Neverpointanynozzleorsprayer

toward any part of the body or at

other people or animals.

• Alwaysturnthecompressoroff

and bleed pressure from the air

hose and air tank before attempting

maintenance, attaching tools or

accessories.

6-ENG

1000003473





 

• Touchingexposedmetalsuchas

the compressor head, engine head,

engine exhaust or outlet tubes, can

result in serious burns.

• Nevertouchanyexposedmetal

parts on compressor during or

immediately after operation.

Compressor will remain hot for

several minutes after operation.

• Donotreacharoundprotective

shrouds or attempt maintenance

until unit has been allowed to cool.





 

• Movingpartssuchasthepulley,

flywheel, and belt can cause serious

injury if they come into contact with

you or your clothing.

• Neveroperatethecompressor

with guards or covers which are

damaged or removed.

• Keepyourhair,clothing,andgloves

away from moving parts. Loose

clothes, jewelry, or long hair can be

caught in moving parts.

• Airventsmaycovermovingparts

and should be avoided as well.

• Attemptingtooperatecompressor

with damaged or missing parts or

attempting to repair compressor

with protective shrouds removed

can expose you to moving parts and

can result in serious injury.

• Anyrepairsrequiredonthisproduct

should be performed by authorized

service center personnel.

7-ENG 1000003473





 

• Unsafeoperationofyourair

compressor could lead to serious inju-

ry or death to you or others.

• Reviewandunderstandall

instructions and warnings in this

manual.

• Becomefamiliarwiththeoperation

and controls of the air compressor.

• Keepoperatingareaclearofall

persons, pets, and obstacles.

• Keepchildrenawayfromtheair

compressor at all times.

• Donotoperatetheproductwhen

fatigued or under the influence of

alcohol or drugs. Stay alert at all

times.

• Neverdefeatthesafetyfeaturesof

this product.

• Equipareaofoperationwithafire

extinguisher.

• Donotoperatemachinewithmissing,

broken, or unauthorized parts.





 

• Seriousinjurycanresultfrom

attempting to lift too heavy an

object.

• Thecompressoristooheavyto

be lifted by one person. Obtain

assistance from others before lifting.





 

• Undersomeconditionsandduration

of use, noise from this product may

contribute to hearing loss.

• Alwayswearcertifiedsafetyequipment:

ANSI S12.6 (S3.19) hearing protection.



8-ENG

1000003473



  

Running Horsepower *6.0

Voltage-Single Phase 240V

Minimum Branch Circuit Requirement 30 amps

*Fuse Type Time Delay

Air Tank Capacity, Gallons 80 ASME, Vertical

Approximate Cut-in Pressure 140 PSIG

Approximate Cut-out Pressure 175 PSIG

SCFM @ 100 psig *14.0

SCFM @ 175 psig *13.5

*Tested per ISO 1217

Refer to Glossary for abbreviations.



Become familiar with these terms before operating the unit.

CFM: Cubic feet per minute.

 Standard cubic feet per minute; a unit of measure of air delivery.

 Pounds per square inch gauge; a unit of measure of pressure.

Products that bear one or more of the following marks: UL,

CUL, ETL, CETL, have been evaluated by OSHA certified independent safety labo-

ratories and meet the applicable Underwriters Laboratories Standards for Safety.

 While the motor is off, air tank pressure drops as you continue

to use your accessory. When the tank pressure drops to a certain low level the

motor will restart automatically. The low pressure at which the motor automatically

restarts is called "cut-in" pressure.

 When an air compressor is turned on and begins to run, air

pressure in the air tank begins to build. It builds to a certain high pressure before

the motor automatically shuts off - protecting your air tank from pressure higher

than its capacity. The high pressure at which the motor shuts off is called "cut-out"

pressure.

Circuit carrying electricity from electrical panel to outlet.

Place a lock on the line power switch so no one else can turn

on the power.



This air compressor pump is capable of running continuously. However, to prolong

the life of your air compressor, it is recommended that a 50%-75% average duty

cycle be maintained; that is, the air compressor pump should not run more than

30-45 minutes in any given hour.



Accessories for this unit are available at the store the unit was purchased.

9-ENG 1000003473

ASSEMBLY



1 - Air Compressor

1 - Parts bag containing:

1 - Owner’s Manual

4 - 5/8" Washers

1 - Conduit Connector



1 - 9/16" socket or open end wrench

1 - Electric drill



1. Remove all packaging.

           





2. Remove and discard the (4) screws and washers holding the compressor to

the pallet.

3. With the help of another person carefully remove air compressor from pallet

and place on a level surface.



        









• Locatetheaircompressorinaclean,dry,andwellventilatedarea.

• Locatedtheaircompressoratleast12"(30.5cm)awayfromthewallor

other obstructions that will interfere with the flow of air.

• Locatetheaircompressorasclosetothemainpowersupplyaspossible

to avoid using long lengths of electrical wiring.  Long lengths of

electrical wiring could cause power loss to the motor.

• Theairfiltermustbekeptclearofobstructionswhichcouldreduceairflow

to the air compressor.



        

        



The air compressor MUST be bolted to a solid, level surface.

Hardware needed:

4 - Concrete anchors (not supplied)

4 - 3/8" Lag screw to fit concrete anchors (not supplied)

4 - 5/8" Washer (supplied) shims (if needed)

1. Place the air compressor on a solid, level surface.

2. Mark the surface using the holes in the air compressor feet as a template.

3. Drill holes in the surface for the concrete anchors. Install concrete anchors.

10-ENG

1000003473

4. Line-up holes in surface with holes in air compressor feet.

5. Place the (4) washers (supplied) 













 





between the floor and air compressor

feet. If needed, solid shims may be

placed between the washers and

floor to evenly distribute weight on all

four feet. See next figure.

6. Place the (4) 3/8" lag screws through

the air compressor feet, washers,

shims, and into the anchors.

7. Torque 3/8" lag screws to

7 - 10 ft. lbs.



Improper electrical installation of this product may void its

warranty and your ﬁre insurance. Have circuit wiring performed

by qualiﬁed personnel such as a licensed electricians who is familiar with the

current national electrical code and any prevailing local electrical codes.Une

mauvaise connexion électrique de ce produit pourrait annuler la garantie et votre

assurance contre les incendies.

A qualified electrician needs to knows the following before wiring:

1. The amperage rating of the electrical box should be adequate. Refer to the

Specification Chart for this information.

2. The supply line should have the same electrical characteristics (voltage,

cycle, phase) as the motor. Refer to the motor nameplate, on side of motor,

for this information.

 The wiring must be the same as the motor nameplate voltage plus or

minus 10%. Refer to local codes for recommended wire sizes, correct wire size,

and maximum wire run; undersize wire causes high amp draw and overheating to

the motor.









This product should be connected to a metallic, permanent wiring system, of an

equipment-grounding terminal or lead on the product.



Refer to the specification chart for the voltage and minimum branch circuit

requirements.

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