DEUTSCHMANN AUTOMATION ROTARNOCK 100 Manuel utilisateur

Instruction manual

Electronic cam control

ROTARNOCK 100

Deutschmann Automation GmbH & Co. KG

www.deutschmann.com | wiki.deutschmann.de

Manual Art.-No. V3408E

4.12.20 Instruction manual ROTARNOCK 100 V. 3.6 3

Deutschmann Automation GmbH & Co. KG

Foreword

This operating manual provides users and OEM customers with all the information necessary for

the installation and operation of the product described in this manual.

All details contained in this manual have been checked carefully, however, they do not represent

an assurance of product characteristics. No liability can be accepted for errors. DEUTSCHMANN

AUTOMATION reserves the right to carry out alterations to the described products in order to

improve the reliability, function or design thereof. DEUTSCHMANN AUTOMATION only accepts

liability to the extent as described in the terms and conditions of sale and delivery.

sed, copied or distributed in any form whatsoever (print, copy, microfilm or any other process)

without written permission from DEUTSCHMANN AUTOMATION.

Bad Camberg, December 2020

Version 3.6 dated 4.12.20, Art.-No. V3408E

P/C: A

Deutschmann Automation GmbH & Co. KG

4 Instruction manual ROTARNOCK 100 V. 3.6 4.12.20

4.12.20 Instruction manual ROTARNOCK 100 V. 3.6 5

Deutschmann Automation GmbH & Co. KG

1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

1.1 On this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

1.1.1 Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

1.1.2 Concepts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

1.1.3 Suggestions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

1.2 From the mechanical system to an electronic system . . . . . . . . . . 10

1.3 Deutschmann Automation’s range of products . . . . . . . . . . . . . . 10

2 EMC Directives for products of DEUTSCHMANN AUTOMATION . 11

3 Basic device ROTARNOCK . . . . . . . . . . . . . . . . . . . . . 12

3.1 ROTARNOCK 100 (singleturn) . . . . . . . . . . . . . . . . . . . . . . 12

3.1.1 Configuration via WINLOC 32 . . . . . . . . . . . . . . . . . . . . . . . . .12

3.1.2 ROTARNOCK 100-PB (PROFIBUS) . . . . . . . . . . . . . . . . . . . . .12

3.1.2.1 GSD file (PROFIBUS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

3.1.2.2 Configuration via PROFIBUS interface . . . . . . . . . . . . . . . . . . . 12

3.1.2.3 Programming via PROFIBUS . . . . . . . . . . . . . . . . . . . . . . . . 13

3.1.2.4 Operation via the PROFIBUS interface . . . . . . . . . . . . . . . . . . . 13

3.1.2.5 PROFIBUS Ident No. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

3.1.2.6 PROFIBUS slave ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

3.1.2.7 Sample project - PROFIBUS . . . . . . . . . . . . . . . . . . . . . . . . 13

3.1.2.8 Device replacement by ROTARNOCK 100 - PROFIBUS . . . . . . . . . . 13

3.1.3 ROTARNOCK 100-PN (PROFINET) . . . . . . . . . . . . . . . . . . . . .14

3.1.3.1 GSDML file (PROFINET) . . . . . . . . . . . . . . . . . . . . . . . . . . 14

3.1.3.2 Configuration via PROFINET interface . . . . . . . . . . . . . . . . . . . 14

3.1.3.3 Programming via PROFINET . . . . . . . . . . . . . . . . . . . . . . . . 14

3.1.3.4 Operation via PROFINET interface . . . . . . . . . . . . . . . . . . . . . 14

3.1.3.5 Example projects - PROFINET . . . . . . . . . . . . . . . . . . . . . . . 14

3.1.4 ROTARNOCK 100 (other bus systems) . . . . . . . . . . . . . . . . . . . .14

3.1.5 Dimensional drawing ROTARNOCK . . . . . . . . . . . . . . . . . . . . .15

4 Pin assignment ROTARNOCK . . . . . . . . . . . . . . . . . . . . 16

4.1 25-pol. D-SUB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

4.2 Assignment of the configuration plug . . . . . . . . . . . . . . . . . . . 16

4.3 9-pol. D-SUB (only with DICNET) . . . . . . . . . . . . . . . . . . . . . 17

4.3.1 9-pol. D-SUB (only with Option X89) . . . . . . . . . . . . . . . . . . . . .17

4.3.2 Pin assignment 9-pol. D-SUB at the PROFIBUS-version . . . . . . . . . . .17

4.4 Pin assignment 5-pol. plug M12 at ROTARNOCK PROFIBUS

with IP65 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

4.5 Pin assignment 16-pol. round plug at ROTARNOCK PROFIBUS

with IP65 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

4.6 Pin assignment 4-pol. round plug M12 (socket) d-coded at

ROTARNOCK PROFINET with IP65 . . . . . . . . . . . . . . . . . . . 18

4.7 Pin assignment 16-pol. round plug at ROTARNOCK PROFINET

with IP65 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

4.7.1 Pin assignment 28pol. round plug (option IF) . . . . . . . . . . . . . . . . .18

4.8 Signal description ROTARNOCK . . . . . . . . . . . . . . . . . . . . . 20

4.9 Program selection (through TERM) . . . . . . . . . . . . . . . . . . . . 20

4.10 External program selection . . . . . . . . . . . . . . . . . . . . . . . . 20

Deutschmann Automation GmbH & Co. KG

6 Instruction manual ROTARNOCK 100 V. 3.6 4.12.20

4.10.1 Applying the corresponding voltages . . . . . . . . . . . . . . . . . . . . . 21

4.10.2 Generating the acceptance edge . . . . . . . . . . . . . . . . . . . . . . . 21

4.10.3 Graphical representation of program selection . . . . . . . . . . . . . . . . 21

4.11 Installation and initiation of ROTARNOCK 100 . . . . . . . . . . . . . . 21

4.11.1 Connection of the supply voltage . . . . . . . . . . . . . . . . . . . . . . . 22

4.11.2 Connection of the inputs and outputs . . . . . . . . . . . . . . . . . . . . 22

4.11.3 Connection of the serial RS232 interface . . . . . . . . . . . . . . . . . . 22

4.11.4 Connection of the DICNET bus interface . . . . . . . . . . . . . . . . . . . 22

5 Configurations ROTARNOCK 100 . . . . . . . . . . . . . . . . . . 24

5.1 WINLOC 32 - wizard . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

5.2 TERM 6 or PROFIBUS . . . . . . . . . . . . . . . . . . . . . . . . . . 24

5.2.1 Reading and changing cam control parameters via TERM 6 . . . . . . . . 24

5.2.2 Possible error messages on the configuration . . . . . . . . . . . . . . . . 24

5.3 Parameter table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

5.3.1 PNR_ENCODER_TYP - Encoder type . . . . . . . . . . . . . . . . . . . . 26

5.3.2 PNR_RESOLUTION_PER_TURN . . . . . . . . . . . . . . . . . . . . . . 26

5.3.3 PNR_ENCODER_INVERT . . . . . . . . . . . . . . . . . . . . . . . . . . 26

5.3.4 PNR_LANGUAGE - language selection . . . . . . . . . . . . . . . . . . . 26

5.3.5 PNR_DEADTIME_TYP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

5.4 Configuration parameters ROTARNOCK 100 . . . . . . . . . . . . . . 26

5.4.1 Inputs and logic functions . . . . . . . . . . . . . . . . . . . . . . . . . . 26

5.5 Angle-time cam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

5.6 Direction cams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

5.7 Encoder monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

5.8 Run-control-output . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

5.9 Incremental output (generation of A/B-track) . . . . . . . . . . . . . . . 28

5.10 Logic functions (optional) . . . . . . . . . . . . . . . . . . . . . . . . . 28

5.10.1 Logic functions and explanation of the used symbols . . . . . . . . . . . . 29

5.10.2 Priorities of the logic operations . . . . . . . . . . . . . . . . . . . . . . . 29

5.10.3 Operation mode of the shift register . . . . . . . . . . . . . . . . . . . . . 29

5.10.3.1 Example for the use of a shift register . . . . . . . . . . . . . . . . . . . 29

5.10.4 Trigger conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

5.10.5 Example 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

5.10.6 Graphical illustration of example 1 . . . . . . . . . . . . . . . . . . . . . . 31

5.10.7 Example 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

5.11 Count cam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

5.12 Offline programming . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

5.13 Data backup and documentation on PC . . . . . . . . . . . . . . . . . 32

6 Networking terminals with cam controls and PCs . . . . . . . . . 33

6.1 RS232 link . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

6.2 RS485 link (DICNET) . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

6.3 Cable type for DICNET . . . . . . . . . . . . . . . . . . . . . . . . . . 33

6.3.1 Earthing, shielding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

6.3.2 Line termination at DICNET . . . . . . . . . . . . . . . . . . . . . . . . . 34

4.12.20 Instruction manual ROTARNOCK 100 V. 3.6 7

Deutschmann Automation GmbH & Co. KG

6.4 Comparison DICNET - RS232 . . . . . . . . . . . . . . . . . . . . . . 34

6.5 Connection examples . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

6.5.1 DICNET link LOCON-TERM . . . . . . . . . . . . . . . . . . . . . . . . . .35

6.5.2 RS232 link LOCON - TERM . . . . . . . . . . . . . . . . . . . . . . . . . .36

6.5.3 DICNET link LOCON-TERM-PC . . . . . . . . . . . . . . . . . . . . . . .37

6.6 Short instuction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

7 Commissioning and self-test . . . . . . . . . . . . . . . . . . . . 40

7.1 Commissioning of the terminal . . . . . . . . . . . . . . . . . . . . . . 40

7.1.1 Self-test of the terminal . . . . . . . . . . . . . . . . . . . . . . . . . . . .40

7.2 Commissioning of the cam control . . . . . . . . . . . . . . . . . . . . 40

7.2.1 Self-test of the cam control . . . . . . . . . . . . . . . . . . . . . . . . . .41

7.3 Configuration and initialisation . . . . . . . . . . . . . . . . . . . . . . 41

7.3.1 ROTARNOCK 100 parameter table . . . . . . . . . . . . . . . . . . . . . .41

7.3.2 Parameter description . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41

7.3.2.1 Reverse rotational direction, encoder . . . . . . . . . . . . . . . . . . . . 41

7.3.2.2 Encoder resolution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

7.3.2.3 Virtual encoder value (gear factor) . . . . . . . . . . . . . . . . . . . . . 41

7.3.2.4 Type of idle time compensation . . . . . . . . . . . . . . . . . . . . . . . 42

7.3.2.5 DICNET-device number (GNR) . . . . . . . . . . . . . . . . . . . . . . . 42

7.3.2.6 Zero offset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

7.3.2.7 Scaling for speed display . . . . . . . . . . . . . . . . . . . . . . . . . . 42

8 Technical details . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

8.1 Technical data ROTARNOCK 100 . . . . . . . . . . . . . . . . . . . . 43

8.2 ROTARNOCK 100 memory expansion . . . . . . . . . . . . . . . . . . 43

8.3 Specification of the input levels . . . . . . . . . . . . . . . . . . . . . . 43

8.4 Specification of the output drivers . . . . . . . . . . . . . . . . . . . . . 44

8.5 Estimation of the cycle time . . . . . . . . . . . . . . . . . . . . . . . . 44

8.6 Switching accuracy of the Deutschmann cam controls . . . . . . . . . . 44

8.6.1 Timing diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46

8.7 Function of the idle time compensation . . . . . . . . . . . . . . . . . . 46

8.7.1 Path-dependent idle time compensation . . . . . . . . . . . . . . . . . . .47

8.7.2 Time-controlled idle time compensation . . . . . . . . . . . . . . . . . . . .47

8.7.3 Direct idle time compensation . . . . . . . . . . . . . . . . . . . . . . . . .47

8.7.4 Optimization of dynamics . . . . . . . . . . . . . . . . . . . . . . . . . . .47

8.8 Environmental specifications of the ROTARNOCK-series . . . . . . . . 47

8.9 DICNET®. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

8.10 Communication interface . . . . . . . . . . . . . . . . . . . . . . . . . 48

8.11 Coding device numbers . . . . . . . . . . . . . . . . . . . . . . . . . . 49

9 Error messages . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

9.1 Error number 1..19 (irrecoverable error) . . . . . . . . . . . . . . . . . 50

9.2 Error number 20..99 (warning) . . . . . . . . . . . . . . . . . . . . . . 50

9.3 Error number 100..199 (serious error) . . . . . . . . . . . . . . . . . . 52

9.4 Error number 200-299 (terminal error) . . . . . . . . . . . . . . . . . . 53

Deutschmann Automation GmbH & Co. KG

8 Instruction manual ROTARNOCK 100 V. 3.6 4.12.20

10 Order Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

10.1 Cam control ROTARNOCK 100 . . . . . . . . . . . . . . . . . . . . . 54

10.1.1 Explanation of the order designation . . . . . . . . . . . . . . . . . . . . . 54

10.2 Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

10.2.1 Scope of delivery ROTARNOCK 100 . . . . . . . . . . . . . . . . . . . . 54

11 Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

11.1 Returning a unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

11.2 Internet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

4.12.20 Instruction manual ROTARNOCK 100 V. 3.6 9

Deutschmann Automation GmbH & Co. KG Introduction

1 Introduction

1.1 On this manual

This manual documents installation, functions and operation of the Deutschmann unit specified

on the cover sheet and in the header.

1.1.1 Symbols

Particularly important text sections can be seen from the adjacent pictogram.

You should always follow this information since, otherwise, this could result in

malfunctions or operating errors.

1.1.2 Concepts

The expressions ‘LOCON’, ‘ROTARNOCK’ and TERM are frequently used throughout this Man-

ual with no further model specifications. In such cases, the information applies to the entire

model series.

1.1.3 Suggestions

We are always pleased to receive suggestions and wishes etc. and endeavour to allow for these.

It is also helpful if you bring our attention to any errors.

Introduction Deutschmann Automation GmbH & Co. KG

10 Instruction manual ROTARNOCK 100 V. 3.6 4.12.20

1.2 From the mechanical system to an electronic system

The purpose of electronic cam controls is not only to take the place of mechanical controllers but

to render their function more precise and simpler, to provide a universal range of application and

to reduce wear.

The mechanical cam control actuates a switch over sections of a circle, and this switch is closed

over the length of this section. Such a section is defined as a "cam".

Each switch represents one output. Several circuits arranged in parallel produce the number of

outputs.

Picture 1: Mechanical cam control

This basic principle has been adopted from the mechanical cam controls. A cam is programmed

for an output by entering a switch-on point and a switch-off point. The output is switched on

between these points.

Thanks to twenty years of experience, consistent further development and the use of ultra-mod-

ern technology, DEUTSCHMANN AUTOMATION has now become one of the leading suppliers

of electronic cam controls.

1.3 Deutschmann Automation’s range of products

A detailed and up-to-date overview of our product range can be found on our homepage at

http://www.deutschmann.de.

Table des matières

Autres manuels DEUTSCHMANN AUTOMATION Contrôleurs

DEUTSCHMANN AUTOMATION

DEUTSCHMANN AUTOMATION LOCON 100 Manuel utilisateur

DEUTSCHMANN AUTOMATION

DEUTSCHMANN AUTOMATION LOCON 15 Series Manuel utilisateur

DEUTSCHMANN AUTOMATION

DEUTSCHMANN AUTOMATION LOCON 7 Manuel utilisateur

Manuels Contrôleurs populaires d'autres marques

Digiplex

Digiplex DGP-848 Mode d'emploi

YASKAWA

YASKAWA SGM series Manuel utilisateur

Sinope

Sinope Calypso RM3500ZB Manuel utilisateur

Isimet

Isimet DLA Series Style 2 Manuel d'installation

LSIS

LSIS sv-ip5a Manuel utilisateur

Rockwell Automation

Rockwell Automation 1769-L31 Manuel utilisateur

Airflow

Airflow Uno hab Manuel utilisateur

ABB

ABB ACS580-01 drives Manuel utilisateur

Panasonic

Panasonic GM1 Series Manuel utilisateur

Emerson

Emerson SW93 Manuel utilisateur

AutoAqua

AutoAqua Smart ATO micro SATO-120P Manuel utilisateur

Panasonic

Panasonic FP? Positioning Unit RTEX Manuel utilisateur

Samson

Samson Type 5824 Manuel de service

Alpha IP

Alpha IP MIOB 21001 Manuel utilisateur

Siemens

Siemens OpenAir GMA 1 Series Manuel utilisateur

Surecom

Surecom SR-629 Manuel utilisateur

Fishman

Fishman TriplePlay Manuel utilisateur

Regulus

Regulus SRS1 T Manuel utilisateur