DEUTSCHMANN AUTOMATION LOCON 100 Manuel utilisateur

Instruction manual

LOCON 100 / 200

and

ROTARNOCK 80 / 100

with Fieldbus connection

Art.-No.: V3526E

Deutschmann Automation GmbH & Co. KG

Carl-Zeiss-Str. 8 D-65520 Bad Camberg +49-(0)6434 / 9433-0 +49-(0)6434 / 9433-40

eMail: [email protected] Internet: http://www.deutschmann.de

22.1.08 Instruction manual LOCON 100 / 200 and ROTARNOCK 80 / 100 with fieldbus connection V. 1.0 3

Deutschmann Automation GmbH & Co. KG

1Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

1.1 On this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1.1.1 Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1.1.2 Concepts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1.1.3 Suggestions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

1.2 Product program of Deutschmann Automation . . . . . . . . . . . . . . . . . . . 5

2Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

3Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

4Synchronization (starting phase) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

4.1 Data exchange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

4.2 Data structure of a request (from PLC to cam control) . . . . . . . . . . . . . . . 9

4.3 Process data in Multiturn-format . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

5Table-types of the parameter-data-table . . . . . . . . . . . . . . . . . . . . . . . . 11

6Offset-table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

6.1 Offset-table for idle time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

6.2 Idle time: IDLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

6.3 Offset table for control table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

6.4 Devices control-table: CONTROL_TYPE . . . . . . . . . . . . . . . . . . . . . . 12

6.5 Offset table for (Multiturn) cams . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

6.6 Cams (for Multiturn): CAM_MT . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

6.7 Offset table for direction cams . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

6.8 Direction cams: DIRECTION_CAM_NEW . . . . . . . . . . . . . . . . . . . . . 13

6.9 Offset table for angle-time cams . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

6.10 Angle-time cams: AT_CAM_ST . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

6.11 LOGIC-function: LOGIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

6.12 GSD-modules for Profibus cam control . . . . . . . . . . . . . . . . . . . . . . . 14

6.13 Example: Parameter-table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

7Data component-generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

8Example: Connecting LOCON 200 via Profibus to a PLC . . . . . . . . . . . . . . 17

8.1 Protocol: S7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

8.2 Configuring the Profibus-ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

8.3 Adding or deleting IO8-expansions (optional) . . . . . . . . . . . . . . . . . . . . 17

8.3.1 Adding further IO8-expansions (optional) . . . . . . . . . . . . . . . . . . . . . 18

8.3.2 Deleting IO8-modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

8.4 Importing, defining and describing data component with values . . . . . . . . . . 19

8.4.1 Importing and translating data components (optional) . . . . . . . . . . . . . . . 19

8.4.2 Defining data component (optional) . . . . . . . . . . . . . . . . . . . . . . . . 20

8.4.3 Defining values - setting cams . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

8.5 Defining or deleting symbols (optional) . . . . . . . . . . . . . . . . . . . . . . . 21

Deutschmann Automation GmbH & Co. KG

4 Instruction manual LOCON 100 / 200 and ROTARNOCK 80 / 100 with fieldbus connection V. 1.0 22.1.08

8.5.1 Adding a new symbol (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . 22

8.5.2 Deleting a symbol (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

8.6 Process data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

8.6.1 Extending the process data of an IO8-module (optional) . . . . . . . . . . . . . 23

8.6.2 Deleting an entry of the process data (optional) . . . . . . . . . . . . . . . . . . 24

8.6.3 Displaying the process data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

9Setting the Profibus-ID at LOCON and ROTARNOCK . . . . . . . . . . . . . . . . 25

9.1 Setting the Profibus-ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

9.1.1 Example for S7 with PC-adapter . . . . . . . . . . . . . . . . . . . . . . . . . . 25

9.1.2 Example through RS232-interface via WINLOC32 . . . . . . . . . . . . . . . . 25

9.1.3 Example for WINLOC32-Upload . . . . . . . . . . . . . . . . . . . . . . . . . . 26

9.1.4 External setting of the Profibus-ID . . . . . . . . . . . . . . . . . . . . . . . . . 26

10 History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

11 Programming cable for ROTARNOCK . . . . . . . . . . . . . . . . . . . . . . . . . 28

12 Error messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

12.1 Status LED at the ROTARNOCK . . . . . . . . . . . . . . . . . . . . . . . . . . 29

13 Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

13.1 Returning a unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

13.2 Internet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

22.1.08 Instruction manual LOCON 100 / 200 and ROTARNOCK 80 / 100 with fieldbus connection V. 1.0 5

Deutschmann Automation GmbH & Co. KG Introduction

1 Introduction

1.1 On this manual

This manual documents installation, functions and operation of the Deutschmann unit specified

on the cover sheet and in the header.

1.1.1 Symbols

Particularly important text sections can be seen from the adjacent picto-

gram.

You should always follow this information since, otherwise, this could result in

malfunctions or operating errors.

1.1.2 Concepts

The expressions ‘LOCON’ and ’TERM’ are frequently used throughout this manual with no fur-

ther model specifications. In such cases, the information applies to the entire model series.

1.1.3 Suggestions

We are always pleased to receive suggestions and wishes etc. and endeavour to allow for these.

It is also helpful if you bring our attention to any errors.

1.2 Product program of Deutschmann Automation

A detailed and topical outline of our product range can be found on our homepage at

http://www.deutschmann.de

Introduction Deutschmann Automation GmbH & Co. KG

6 Instruction manual LOCON 100 / 200 and ROTARNOCK 80 / 100 with fieldbus connection V. 1.0 22.1.08

2 Introduction

DEUTSCHMANN cam controls with Profibus-interface can easily be operated at a PLC. For this

it is necessary that the protocol S7 (status on delivery) is set at the cam control. All parameters

from a cam control can be processed by the S7-protocol.

The S7-protocol allows the processing of the most important parameters in the cam control (see

chapter 5 "Table-types of the parameter-data-table" on page 11).

This table form makes a parameterization easier.

This instruction manual describes the S7-protocol, see comment in chapter 8.1 "Protocol: S7" on

page 17.

Besides, the devices ROTARNOCK 100, LOCON 100 and LOCON 200 support the „Com. Pro-

file“ protocol. For it the device is addressed in the Profibus in accordance with the Deutschmann

communication profile (see instruction manual „Communication Profile“).

22.1.08 Instruction manual LOCON 100 / 200 and ROTARNOCK 80 / 100 with fieldbus connection V. 1.0 7

Deutschmann Automation GmbH & Co. KG Program

3 Program

At a PLC with Profibus the transfer of the parameter data to the cam control is taken over by a

PLC program (handling component).

The cam control transfers the process data back in every Profibus cycle. The length of the pro-

cess data is dependent on the cam control and the selected module of the GSD-file (see chapter

"Explanation:" on page 15).

Synchronization (starting phase) Deutschmann Automation GmbH & Co. KG

8 Instruction manual LOCON 100 / 200 and ROTARNOCK 80 / 100 with fieldbus connection V. 1.0 22.1.08

4 Synchronization (starting phase)

After switching on the cam control, the PLC and the cam control synchronize themselves. After-

wards the parameter data are copied to the cam control cyclically.

After switching on, the cam control sends a 0xC000 (bit 15 and 14 set in the 1. word) until it gets

this word back from the PLC as an echo. After that the cam control sends a 0x0000 (bit 15 and

14 deleted in the 1. word) and ends the synchronization with it.

From that point on the handling component copies always 3 subsequent words from the parame-

ter data table, from the address word via the bus to the cam control (see chapter 4.2 "Data struc-

ture of a request (from PLC to cam control)" on page 9).

Values in hex

x = not used

4.1 Data exchange

Now the PLC sends 0x8000 (bit 15 write-req set) with start address of the first word from the

table and the first three words from the parameter table.

A parameter table always starts with the address 0.All data have always to be copied in intervals

of 6 byte to the cam control. As a confirmation the PLC waits for the first word of the request

(0x8000 hex).

The second data record, that is sent from the PLC to the cam control is 0x8006 hex in the first

word and the next three words from the parameter table.

Consequently the start address always has to be a multiple of 6. Reaching the end of the table

the copy process starts again from the address 0.

As a confirmation the PLC waits for the first word of the request (0x8006 hex).

Besides the PLC always gets the process data back (see chapter 4.3 "Process data in Multiturn-

format" on page 10).

22.1.08 Instruction manual LOCON 100 / 200 and ROTARNOCK 80 / 100 with fieldbus connection V. 1.0 9

Deutschmann Automation GmbH & Co. KG Synchronization(startingphase)

x = Not used

Y = Number of bytes of the offset table

Z = Start address of the parameter data, e. g. from type 2

4.2 Data structure of a request (from PLC to cam control)

1. word 2. word 3. word 4. word 5. word

Bit 15

Command Bit 14

Command 13 ....... 0

Address pointer 15 ... 0

Data 15 ... 0

Data only for logic function

not used

write-request

sync (starting phase)

6 byte data from address pointer 16 bit logic

Synchronization (starting phase) Deutschmann Automation GmbH & Co. KG

10 Instruction manual LOCON 100 / 200 and ROTARNOCK 80 / 100 with fieldbus connection V. 1.0 22.1.08

4.3 Process data in Multiturn-format

From the 5. word on the process data are permanently provided.

Data structure of a response from the cam control to the PLC:

Word

Byte No. 1. word

Byte 0, 1 2. word

Byte 2, 3 3. word

Byte 4, 5 4. word

Byte 6, 7 5. word

Byte 8, 9 6. word

Byte 10, 11 7. word

Byte 12 , 13

..........

Bit 15 .. 0 15 .. 0 15 .. 0 15 .. 0 31 .. 16 15 .. 0 15 .. 0 ..........

Copy of the

1. word

from the

PLC as

confirma-

tion of

receipt

__ __ __ Position Speed

..........

............. Byte 14 Byte 15 Byte 16 Byte 17 Byte 18 Byte 19

.............

............. 7 .. 0 7 .. 0 7 .. 0 15 .. 8 7 .. 0 7 .. 0 .............

............. ActProgr Error No. Output

1 to 7 Output

9 to 16 Output

17 to 24 Output

25 to 32 .............

Assignment of the outputs to bits

Example:

MSB

Bit 7 ... LSB

Bit 0

Output 8 ... Output 1

The status information on the outputs start from byte 16 on. Here that amount of outputs is trans-

fered that is supported by the cam control.

Ce manuel convient aux modèles suivants

Table des matières

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