Denyo DIS-390ES Manuel utilisateur

No. E48402 00204C

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Before using, be sure to read this manual for the sake of safety.

Be sure to observe the items under symbol marks

WARNING

and

CAUTION

for the sake of safety.

Always keep this manual at your machine for the sake of safety.

2-8-5, Nihonbashi-horidomecho, Chuo-ku, Tokyo, 103-8566, Japan

FOREWORD

* Your machine is a portable type engine compressor.

(Specifications: See p.54)

* Do not install, operate or repair this machine without reading this operating manual.

* This engine compressor (machine) must be operated by a person having sufficient

knowledge and skill for the sake of safety.

Notes on instruction manual

* This instruction manual explains correct operation and maintenance of the machine to

ensure its performance.

Incorrect handling of the machine may lead to a serious injury or decease.

Before using, be sure to read this manual carefully.

Particularly, the items under " Safety precautions" (See p.1 to p.8）

" WARNING" and " CAUTION" must be read thoroughly.

* Keep this manual in the case behind the rear door for future reference.

* Read the contents of the warranty card attached to the machine.

・If this manual becomes illegible by spot or damage, contact distributor or our office to

get

new manual.

- Contents -

1.Safety Precautions -------------------------------------------------------------------------------------

2.Construction ---------------------------------------------------------------------------------------------

2-1 Outline and part names ----------------------------------------------------------------------

2-2 Instrumental panel and part names ------------------------------------------------------

2-3 Meters ----------------------------------------------------------------------------------------------

2-4 Use of switc es and controllers -------------------------------------------------------------

3.Operation -------------------------------------------------------------------------------------------------

3-1 C ecking prior to operation ------------------------------------------------------------------

3-2 Starting --------------------------------------------------------------------------------------------

3-3 Starting under cold weat er -----------------------------------------------------------------

3-4 Precautions during operation ---------------------------------------------------------------

3-5 Stopping -------------------------------------------------------------------------------------------

3-6 Emergency stop and monitor display -------------------------------------------------------

4.Protection device ----------------------------------------------------------------------------------------

5.Lubrication oil, cooling water and fuel etc.--------------------------------------------------------

5-1 Engine oil ------------------------------------------------------------------------------------------

5-2 Cooling water -------------------------------------------------------------------------------------

5-3 Fuel --------------------------------------------------------------------------------------------------

5-4 Safety valve ---------------------------------------------------------------------------------------

5-5 Regulator ------------------------------------------------------------------------------------------

5-6 Compressor lube oil ----------------------------------------------------------------------------

6.Handling of battery ------------------------------------------------------------------------------------

6-1 Caution on battery c arge --------------------------------------------------------------------

6-2 Connection of booster cable, and installation ------------------------------------------

7.Periodical c ecking and maintenance ------------------------------------------------------------

7-1 Maintenance sc edule -------------------------------------------------------------------------

7-2 C ecking/first 50 ours --------------------------------------------------------------------

7-3 C ecking/every 100 ours --------------------------------------------------------------------

7-4 C ecking/every 250 ours --------------------------------------------------------------------

7-5 C ecking/every 500 ours --------------------------------------------------------------------

7-6 C ecking/every 1000 ours ------------------------------------------------------------------

7-7 C ecking/every 2000 ours ------------------------------------------------------------------

7-8 Table of periodical maintenance and c ecking -----------------------------------------

8.Trouble s ooting and Countermeasures ---------------------------------------------------------

9.Long - term storage ------------------------------------------------------------------------------------

10.Service data ---------------------------------------------------------------------------------------------

10-1 Specifications -----------------------------------------------------------------------------------

10-2 Outline drawing -------------------------------------------------------------------------------

10-3 Combined Piping Diagram -----------------------------------------------------------------

10-4 Engine wiring diagram --------------------------------------------------------------- ------

1.Safety Precautions

In order to ensure safe operation, the following symbols are used for explanation of the

machine operation.

The following symbols, found throughout this manual, alert you to potentially

dangerous conditions to the operator, service personnel, or the equipment.

WARNING:

This symbol refers to a hazard or unsafe practice which can result

in severe personal injury or death.

CAUTION:

This symbol refers to a hazard or unsafe practice which can result

in personal injury or product or property damage.

[Note] :

This symbols show handling precautions for effective

operation and many years of satisfactory operation.

Some of the items shown by CAUTION may also cause death or serious injury.

Be sure to observe all the items, as they are important for safe operation.

* If the machine is used by an outsider, you are requested to explain him correct

handling

and advise him to read this instruction manual carefully.

* Do not modify the machine at your discretion, as it affects the safety, performance or

the life of the machine.

* If the machine is modified or it is used incorrectly against this manual or unauthorized

parts are used, the warranty of manufacturer will become invalid.

Safety label

Safety labels are attached to the following positions of the machine.

* Keep these safety labels clean at all times.

* When safety labels are spoiled or lost, contact distributor or our office specifying the

nameplate No. shown below and ask for new ones.

1.Warning : Moving parts

(B9050 0050)

2.Caution : Hot surfaces

(E9042 0010)

3.Warning : Hot coolant

(B9051 0030)

4.Caution : Against exhaust gas

(B9052 0000)

5.Warning : Diesel fuel

(B9055 0070A)

6.Safety Instructions

(E9111 0120)

7.Caution : High pressure

(E9411 0110)

8.Caution : Residual pressure

(E9411 0120)

9.Safety Instructions on trailer

(E9111 0110)

WARNING

ENGINE EXHAUST can kill.

■ Insufficient ventilation may lead to death due to

lack of oxygen or poisoning by exhaust gases.

* Do not use the machine in a place of poor ventilation

or in a place where exhaust gases stays.

* Do not use the machine indoors or in storehouse, tunnel,

ship hold, tank, etc. of poor ventilation.

* If it becomes necessary to use the machine in the

above places, the exhaust pipe should be extended

to a well ventilated place. In this case, use a ventilator

to ensure proper ventilation.

* Do not direct the exhaust outlet to nearby pedestrians

and houses.

WARNING

THE AIR DELIVERED can kill.

■ Do not allow to breathe the air delivered

by compressor .Otherwise, it may result

in death accident. the compressor must

not be used for raising air pressure in a

room or for supplying air for diver's breathing.

WARNING

MOVING PARTS can cause severe injury.

■

Rotary uni

t which runs at a high speed is located

in the machine.

(Note that it is very dangerous if you touch it.)

* Be sure to close the door and lock it during operation.

* When the door needs to be opened during operation,

do not get your hands and head in the machine to

prevent them from being caught in the machine which

may lead to injury.

* When making check or maintenance of the machine,

be sure to stop the machine in advance.

WARNING

DIESEL FUEL can cause fire or explosion.

■ Fuel and oil are flammable. Incorrect handling

results in danger of ignition or fire.

* When fuel needs to be supplied to the machine,

be sure to stop the engine. Refrain from smoking.

Keep the machine away from fire.

* Do not leave flammable objects (paper, wood chips,

etc.) and hazardous objects (oil, powder, etc.) near

the machine.

* Wipe off spilt fuel and oil.

CAUTION

Stacking

■ Improper stacking of machines may cause falling or dropping accidents.

When stacking other machines on this machine, be sure to observe the

following points.

* Check that the bonnet of the machine is free from

damage and that the fixing bolts are not loosened

and missing.

* Put the machine horizontally on a solid foundation

which withstands the weight of stacked machines.

* Machines can be stacked up to 2 stages.

The weight and size of stacked machines should

be less than those of this machine.

* Using square timbers as shown right, put each

machine making sure that the weight is even.

■

Do not operate the machines in the state of

stacking to prevent falling or dropping accidents.

CAUTION

HOT PARTS can burn skin.

■ High temperature units are located in the machine.

(Note that these units are very dangerous if they are

used incorrectly.)

* Be sure to close the door and lock it during operation.

* If the door needs to be opened during operation,

do not get your hands and head in the machine to

prevent unexpected burns.

* When making check or maintenance of the machine,

be sure to stop the machine.

* The bonnet is still hot even after the machine is

stopped.

Be careful until the engine is completely cooled.

WARNING

HOT COOLANT can cause severe scalds.

■ If the radiator cap is opened while the water

temperature is high, steam or hot water will

spout out.

* During operation or immediately after stopping the

machine, do not open the radiator cap while the

water temperature is high.

* When cooling water needs to be checked or supplied,

wait until the engine is cooled (50℃ or less as

measured with the water temperature gauge).

CAUTION

Noise

■

This machine generates large noise, if the door is

open. Surrounding to large noise may cause hearing

trouble.

* Close and lock the door during operation.

* If opening the door is necessary during operation,

be sure to put on the ear protector.

CAUTION

High pressure

■

Dangerous High Pressure. Never open the oil filler

port, while high pressure remains inside. Otherwise,

A serious injury can result. Be sure to stop engine and

release the inside pressure before filling oil.

CAUTION

High pressure remains

■

Dangerous Residual Pressure. Never take off

the pipings keeping residual pressure, for it can

cause a serious injury. Be sure to release the residual

pressure before taking off.

CAUTION

BATTERY

■ Battery generates flammable gases.

Improper handling may lead to explosion

or serious injury.

* Battery should be charged in a well ventilated

location. Otherwise, flammable gases are

accumulated which may be ignited and exploded.

* When connecting a booster cable, do not jumper

the terminals (+ and -). Otherwise, the flammable

gases generated from the battery may be ignited

and exploded by sparks.

* For maintenance of the machine, disconnect the

ground cable on the ground side.

■

The battery acid is dilute sulfuric acid. Improper

handling will cause unexpected burns.

* When the battery acid gets on your clothes or skin, wash it out with a large volume

water immediately. If it gets in your eyes, wash with a large volume of water

immediately and consult your doctor.

- In the worst case, it will put out your eyes.

■ For checking or handling of the battery, be sure to stop the engine and turn OFF the

battery switch in advance.

CAUTION

Transportation

■

Do not lift the machine at the support hook or the ladder

because it is not strong enough for lifting and may cause

a falling accident.

* When lifting the machine, use the hanger located at the

roof center.

* Keep out under the lifted machine.

■ Do not lift or do not transport the machine during

operation, as it may cause damage to the fan or

serious trouble.

* When loading the machine on the truck or the like,

fix the machine firmly by support hooks on the both

side.

The detail as machine size is referred to

「10-1. Specifications See p.54」

CAUTION

Operator

■ Do not operate the machine, if operator is tired too much or drinks some

alcohol

or take some drugs.

* Otherwise, it may cause unexpected accidents or injury.

■

During checking or maintenance, be sure to put on suitable clothes and protectors.

* Do not put on baggy clothes, necklace, etc., because they are easily caught by

projections which may cause injuries.

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