Delvo DLC 1510 Manuel utilisateur

Instruction manual / Electric screwdrivers DLV 7500 / 7600 / 8500 / 8600 - DLC 1510 / 1520 / 1530 Series

Electric Screwdrivers

7500-7600 Series

8500-8600Series

INSTRUCTIONSMANUAL

DLC 1510

DLC 1520

DLC 1530

I . SAFETY PRECAUTIONS ...............................................................................p. 4

II. OPERATION CAUTIONS ...............................................................................p. 6

III . UTILISATION ..................................................................................................p. 7

Iv. AFTER SALES SERVICE AND MAINTENANCE ..........................................p. 8

- Exploded view......................................................................................................p. 10

DLV 7530 - DLV 7540 - DLV 7550 series

DLV 7630 - DLV 7640 - DLV 7650 series

- Spare parts list .....................................................................................................p. 11-12

DLV 7530 - DLV 7540 - DLV 7550 series

DLV 7630 - DLV 7640 - DLV 7650 series

- Adapter for DLV 7500 serie right angle .............................................................. p. 13

- Exploded view.....................................................................................................p. 14

DLV 8530 - DLV 8540 - DLV 8550 series

DLV 8630 - DLV 8640 - DLV 8650 series

- Spare parts list .....................................................................................................p. 15-16

DLV 8530 - DLV 8540 - DLV 8550 series

DLV 8630 - DLV 8640 - DLV 8650 series

- DLC 1510 Controller exploded view ................................................................... p. 17

- DLC 1510 Controller spare parts list ..................................................................p. 18

- DLC 1510 Controller electric scheme ................................................................. p. 19

- DLC 1520/1530 Controller exploded view .......................................................... p. 20

- DLC 1520/1530 Controller spare parts list ......................................................... p. 21

- Declaration of Conformity ...................................................................................p. 22

SUMMARY

4Instruction manual / Electric screwdrivers DLV 7500 / 7600 / 8500 / 8600 - DLC 1510 / 1520 / 1530 Series

I. SAFETY PRECAUTIONS FOR DLV 8500 SERIES

When using electric tools, basic safety precautions should always be followed to reduce the risk of fire,

electricshock andpersonal injury,includingthe following.

WARNING

1 - Consider work area environment

Donotexposethetoolsorcomponentstowaterandrain.Donotusethetoolsindampslocations.Keep

work area well lit. Do not use tool in presence of flammable liquids or gases. Keep work area clean.

Jumbled work areas and benches cause injuries.

Use safety glasses. Keep proper footing and balance at all times.

2 - Prevent operator from electric shock

Whileinuse,preventbodycontactwithgroundedsurfaces(e.g.pipes,radiators,metalstructures,or

otherelectrical appliances)

3 - Keep non-operators away

Donot permitunauthorizedpersonnel tooperatethe tool.

4 - Use the right tool

Do not use a small tool or attachment to do the job a heavy-duty tool.

5 - Do not force tool

it will do the job better and safer at the rate for which it was intended. Do not use the tool for other

purposes than fastening screws.

6 - Store idle tools

When not in use, tools should be stored in a dry and secured area.

7 - Dress properly

Donotwearlooseclothingorjewelry(necklaceetc.)becausethereisafearofbeingcaughtinmoving

parts. Wear protective hair covering to contain long hair.

8 - Do not abuse cord

Nevercarryatoolbyitscordoryankthecordtodisconnectitfromareceptable.Keepcordawayfrom

heat,oil solvents, and sharp edges.

9 - Secure Work

Useaclamporavicetoholdtheworkpiece.Operatorneedsbothhandsfreetoperformfasteningjob.

Instruction manual / Electric screwdrivers DLV 7500 / 7600 / 8500 / 8600 - DLC 1510 / 1520 / 1530 Series

10 - Maintain tools with care

Forsafeandefficientwork,usetheproperbitandcheckitregularly.Inspecttoolcordsperiodicallyand

ifdamaged, havethemrepaired byanauthorized servicefacility.Keep handlesdry,clean, andfree

from oil and grease.

11 - Disconnect a tool

When not in use, when repairing, when changing accessories and bits, etc...

12 - Avoid unintentional starting

Besurepowerswitchisoffbeforeconnectingthescrewdriverplug.Donotcarrythescrewdriverwith

the fingers on the switch while the tool is connected to the power.

13 - Do not use a tool violently

Donotswingthetoolaround and hold the body firmly when using. If not, it may cause injury. Do not

drop or abuse the body. If there is breakage, cracks, or transformation, it may cause injury.

14 - Startalert

Watchwhatyouaredoing.Usecommonsense.Donotusewhenyouaretired.Donotbringhandor

face close to moving parts such as bit etc when in use. Otherwise, it may cause injury.

15 - Check damaged parts

Before further using the tool, a guard, or other part that is damaged should be carefully checked to

determinethatit willoperateproperlyandperformitsintendedfunction.Checkfoalignmentofmoving

parts,bindingofmovingparts,breakageofparts,mounting,andanyotherconditionsthatmayaffect

its operation. A guard, a switch or any other part that is damaged should be properly repaired or

replacedby an authorizedservice facility.

16 - Use the designated accessories and attchments

Do not use accessories and attchments otherwise than what is mentioned in this operation manual

and/or catalogue. If used otherwise, it may cause damage or injury.

17 - Do not modify this product

We are not responsible for customer modification of the tools and components for application in

which we were not consulted.

18 - Donotallowthefollowing chemicalstocomeintocontact withthetoolhousingasdamagewillresult

:acetone, benzene, thinner, ketone, trichloroethylene or othersimilarchemicals.

6Instruction manual / Electric screwdrivers DLV 7500 / 7600 / 8500 / 8600 - DLC 1510 / 1520 / 1530 Series

II – OPERATION CAUTIONS

1–Useatthevoltagewhichisindicatedontheratingplate.Ifusedathighervoltagethanindicated,itmay

cause damageandaccident.

2 – When the tool does not work properly, or you hear abnormal sounds during usage, switch off

immediately and request the repair work to be done by an authorized service facility. If you keep

on using the tool, it may cause injury.

3 – Install only bits or accessories in accordance with the bit operation manual.

4 – Grounding is necessary to be assured, especially for the bit earth type.

5 – Whenever setting the torque, switch off the tools and components.

6 – Whenever changing the bit and brush, ensure the changeover switch is in the « O » (Off) position

andthetoolisunplugged.

7 – If the rest interval is shorter than three seconds, the heat of the motor may increase. However, it

differs from the kind of screw or from the fastening torque.

8 – Do not adjust the torque setting higher than the number of the torque scale mentioned below. The

number on the torque scale does not indicate the torque value of the screwdriver. The torque

varies according to the type, size and material of screws and work. Therefore, use the following

diagramas references toobtain an appropriatetorque.

9 – Do not operate the changeover switch when the motor is running.

10 – Do not use this screwdriver for tightening wood screws.

11 – Whenever a tool is not being used, move the changeover switch to the « O (Off) position and

unplug the screwdriver.

Instruction manual / Electric screwdrivers DLV 7500 / 7600 / 8500 / 8600 - DLC 1510 / 1520 / 1530 Series

III . UTILISATION

3.1 Utilisation

1-Afterconnectingthescrewdrivertothe230VAC/34VDCcontroller,connectthecontrollersocket

onthe 230V mainssupply.

2- Startupthecontrollerbyactionningtheon/offswitch.Puttherotationdirectioninversoron and

push on the screw head with the socket point. The motor starts turning.

3 - The clutch goes off as soon as the adjusted tightening torque is reached ; the motor stops

instantly.Anaudible click indicates that the screwing process is finished. Take off the bit of the

screw head.

4 - Deposit the screws.

Put the rotation direction inversor on and push on the screw head with the socket point. The

motorstartsturningintheoppositedirection.Iftheclutchgoesoff,themotorstops,soadjustthe

torque to a higher value (increase the graduation), as in normal mode.

Thisphenomenoncanbegeneratedbyimportantcoefficientsoffrictionbetweenthescrewhead

and the piece. The torque to overcome is called the « separation torque », which can be upper

tothetorqueappliedduring thescrewingoperation.

3.2 Use the screwdrivers with the following controllers :

Controllers for 230V power supply .

DLC 1510 : for 1 screwdriver.

DLC 1520 : for 2 screwdrivers.

DLC 1530 : for 3 screwdrivers.

3.3 Setting and extraction of bits :

A bit can be set or taken off by practising a traction on the fast bit holder external ring.

3.4 « Torque reached » indicator :

The « torque reached » indicator indicates that the screwdriver clutch has released at theadjusted

torque.Theindicator only shows that the clutch has released, but it doesn’t warranty at 100% that

the force of pressure has been reached : for example, screw fastened the wrong way, blind hole…

8Instruction manual / Electric screwdrivers DLV 7500 / 7600 / 8500 / 8600 - DLC 1510 / 1520 / 1530 Series

3.5 «Torque reached» signal on the controller :

The 230 VAC/34VDC controller magnetic relay intervenes when the clutch has released.

The relay contacts are conected to the 1 to 3 conector pins (the pins 4 to 7 are not used).

Solder the plug which has to be conected on the controller conector and introduce the plug in

the conector.

Signal form : ON/OFF dry contact of the relay contact, as no output voltage is being generated.

4 . AFTER SALES SERVICE AND MAINTENANCE :

1 - Only qualified and trained people can repair the screwdrivers and the controllers.

2 - Ask to our after sales service, or to people trained by him, to make the controls and maintenance

definedhere-aftertoensureanoptimumfunctionning ofthematerial (each500.000fastening

operations, or after one year) :

•Control periodically the brushes of the motor carbons. Change them immediatly if their lenght is

inferior to 2.5 mm.

•Take off the carbon dust around the motor to avoid a failure due to a clogging.

•Lubricatethereductiongear.

3 - Get in touch with our after sales service in case of problem or for your repairs.

======================================================================================

Instruction manual / Electric screwdrivers DLV 7500 / 7600 / 8500 / 8600 - DLC 1510 / 1520 / 1530 Series

Electricscrewdriversandcontrollers

exploded views and spare parts lists

10 Instruction manual / Electric screwdrivers DLV 7500 / 7600 / 8500 / 8600 - DLC 1510 / 1520 / 1530 Series

Exploded view of

DLV 7530 – DLV 7540 – DLV 7550 Series

DLV 7630 – DLV 7640 – DLV 7650 Series

Instruction manual / Electric screwdrivers DLV 7500 / 7600 / 8500 / 8600 - DLC 1510 / 1520 / 1530 Series

Item Designation Reference Qty Code

1Ring 5461085K 1 4001500

2Circlips 5462316K 1 4007104

3Washer 5461051K 1 4001501

4Spring 5461050K 1 4001502

5Holder clamp 5461049K 1 4001503

6Circlips 5462712K 2 4004045

7Needle 5462735K 3 4040008

8Washer 5462315K 1 or 2 4000010

9Washer 5462312K 1 or 2 4020005

10 Assemblied nose 5461088A 1 4001600

11 Scale label 5461089K 1 4001504

12 Spacer 5461030K 1 4001505

13 Spring

For DLV 7530 5462136K 1 4004089

For DLV 7630 5461042K 1

For DLV 7540 / 7640 5464032K 1 4060143

For DLV 7550 / 7650 5464008K 1 4000025

14 Plate

For DLV 7530 / 7540 / 7550 / 7640 5461019A 1 4001601

For DLV 7630 5461020A 1 4001602

For DLV 7650 5461019B 1 4001603

15 Steel ball (Ø 3/32") 5462783K 2 4007100

16 Steel ball (Ø 5/32") 5462704K 4 4007082

17 Bits holder 5461027A 1 4001604

18 Pilot A 5461077K 1 4001506

19 Steel ball (Ø 1/16") 5462705K 1 4007083

20 Came guide 1

For DLV 7630 5461023K 1 4001507

For other models 5461022K 1 4001508

21 Steel ball (Ø 2) 5462703K 27 4002016

22 Cam 5461086K 1 4001509

23 Roller (Ø 4,5 x 4,5) 5464701K 2 4007209

24 Spacer

For DLV 8630 5461025K 1 4001510

For other models 5461087K 1 4001511

25 Ball bearing 5461035K 4001512

26 Idle gear holder

For DLV 7530 / 7540 5461036A 2 4001605

For DLV 7550 5461036A 2 4001605

For DLV 7640 5461036B 2 4001606

For DLV 7650 5461036C 2 4001607

For DLV 7630 5461036D 1 4001608

27 Idle gear holder 5461036E 1 4001609

28 Idle gear

For DLV 7530 5462116K 64020051

For DLV 7540 5462202K 6 4020025

For DLV 7550 5461093K 6 4001513

For DLV 7630 3

For DLV 7640 5464508K 6 4060154

For DLV 7650 5464513K 6 4001514

29 Spindle gear

For DLV 7530 / 7630 5461044K 1 4001515

For DLV 7540 5461045K 1 4001516

For DLV 7550 5461277K 1 4001517

For DLV 7640 5461046K 1 4001518

For DLV 7650 5461048K 1 4001519

Spare parts for

DLV 7530 – DLV 7540 – DLV 7550 Series

DLV 7630 – DLV 7640 – DLV 7650 Series

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