DataCan 109684 Manuel utilisateur

Portable Multi-Gauge Surface Box

DataCan User Manual –V1.1

PN: 109684

www.datacan.ca

 
 
Copyright 2022 
 
 
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Table of Contents 
TABLE OF CONTENTS................................................................................................................................................................ 2 
1ABOUT THIS GUIDE .......................................................................................................................................................... 4 
2INTRODUCTION................................................................................................................................................................. 5 
3PRODUCT OVERVIEW...................................................................................................................................................... 6 
1 PRODUCT DESCRIPTION .............................................................................................................................................. 6 
1.1 USB Connection....................................................................................................................................9 
1.2 Display On/Off Button........................................................................................................................9 
1.3 Fuse............................................................................................................................................................9 
1.4 Backup Clock Battery ..........................................................................................................................9 
1.5 Main Internal Battery .......................................................................................................................10 
2 PRODUCT SPECIFICATIONS.......................................................................................................................................... 6 
3 NETWORK CONNECTIONS........................................................................................................................................... 7 
4 COMPONENTS .............................................................................................................................................................. 8 
4CONNECTING AND CONFIGURING SURFACE BOX WITH GAUGES ...........................................................11 
1 TOOLS REQUIRED.......................................................................................................................................................11 
2 CONNECTING GAUGES TO THE SURFACE BOX........................................................................................................12 
3 INSTRUCTIONS FOR CONNECTING AND CONFIGURING ADDRESSABLE GAUGES ................................................14 
4 INSTRUCTIONS FOR CONNECTING AND CONFIGURING NON-ADDRESSABLE GAUGES .....................................21 
5 CONNECTING TO THE SURFACE GAUGES NETWORK..............................................................................................22 
5BASIC SOFTWARE OPERATION..................................................................................................................................26 
1 CONNECTING TO THE SURFACE BOX .......................................................................................................................26 
2 DIAGNOSTICS..............................................................................................................................................................29 
3 PROGRAMMING SAMPLE RATE.................................................................................................................................31 
4 CHANGING UNITS ......................................................................................................................................................33 
5 DOWNLOADING AND ERASING JOBS.......................................................................................................................35 
6 GRAPHING DATA........................................................................................................................................................40 
7 COMPANY NAME AND LOCATION ...........................................................................................................................42 

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5.8 REAL-TIME DATA DISPLAY........................................................................................................................................44

6MODBUS-OUT NETWORK (SCADA).........................................................................................................................46

6.1 MODBUS-OUT COMMUNICATION SETTINGS .........................................................................................................46

6.2 CONNECTING TO THE MODBUS-OUT NETWORK...................................................................................................48

6.3 MODBUS-OUT REGISTER MAP.................................................................................................................................48

6.4 MODBUS DATA FORMAT ..........................................................................................................................................50

6.5 MODBUS TEST MODE AND MODBUS DEBUGGING................................................................................................51

7SCREEN WARNINGS AND ERRORS..........................................................................................................................52

8ADVANCED SURFACE BOX SETUP............................................................................................................................54

8.1 OUTPUT VOLTAGE......................................................................................................................................................54

8.2 POWER CYCLE TIMER.................................................................................................................................................55

8.3 SCREEN SETTINGS ......................................................................................................................................................56

9SURFACE BOX COMMISSIONING CHECKLIST .....................................................................................................57

History of Changes

Rev. No.

Date

Pages

Description of Changes

1.0

January 2021

Modified from V1.6 of Multigauge SRO

1.1

June 2022

Updated format, added specifications, reformatted

instructions, updated images, updated instructions

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1About This Guide

This document is intended as a supplement to formal training. DataCan is constantly working to

improve its products. We must therefore reserve the right to change designs, materials,

specifications and prices without notice. DataCan declines any liability that may arise out of the

potential inaccuracies in this guide.

This guide assumes that you have some computing and tool knowledge. For more information,

contact your local service representative.

www.datacan.ca

info@datacan.ca

We thank you for any feedback or comments that will help us to continue to improve our

products and service.

CONFIDENTIAL

This document and the proprietary information herein are the property of DataCan

Services Corp. It shall not be disclosed nor copied, in whole or in part, without the

written consent of DataCan Services Corp. Unauthorized transmission, reproduction,

transcription, or retrieval system storage in any form is prohibited.

Page 5 of

2Introduction

DataCan Services Corp. provides technology driven downhole measurement solutions that

deliver productivity, quality, and safety. We design, manufacture and service 200°C plus hybrid

platform instruments, patented multi-cycle instant close shut-in tools, reservoir management

systems and a suite of quartz and piezo-resistive pressure measurement instruments. We offer

specialized solutions that will help you improve productivity in your applications.

We are the leader in ultra-high temperature circuit design, manufacturing, and packaging.

•Our part selection process ensures the best long-term reliability is provided.

•Our fully automated surface mount assembly procedures ensure the highest quality

circuit is constructed every time with minimal heat impact.

•Our Hybrid design and construction techniques will enable DataCan and its customers to

reliably enter the 177ºC to 225ºC market.

•Our metal-to-metal seal and fully welded designs prevent potential leaks.

This manual is supplemented by several other manuals depending on the elements of your

system:

•DataCan Download Software User Manual –for all features of the software and graphing.

•Surface Transmitter Manual

•Multi-Gauge Telemetry Card Manual

•Cablehead Installation Manual

•Permanent Gauge Installation Manual

•Multi-Gauge Surface Box Troubleshooting Guide

To answer questions not covered in the manual about a specific component of your system,

please refer to the manual for that specific component.

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3Product Overview

3.1 Product Description

The DataCan Portable Surface Box is a reliable instrument that works in conjunction with

DataCan Downhole Gauges and Surface Gauges. In addition to providing power to the attached

equipment, the Surface Box displays the data collected; also, depending upon user settings, it

stores some of or all the collected information inside its on-board memory. A PC can be plugged

into the Surface Box to program which data is collected, displayed and recorded, as well as

download jobs from the memory using the included DataCan Download Software.

3.2 Product Specifications

NOTE: If your product is not one of the part numbers below, please contact a DataCan

representative to ensure this manual applies to your device.

Portable Surface Box

Description

Part No.

Multigauge Portable Surface Box

109684

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Specifications

Display

Pressure & Temperature

Memory Capacity

More Than 44 Million Samples

Download Via

USB, RS-485

Output

RS-485 Modbus RTU

Power In

AC Charger

Battery Life

Typical 7 days continuous operation on a full

charge for single gauge installation.

Accessories

Accessory Type

Part No.

USB-B Cable (6ft) [Included]

PE171UU0012

Surface Gauge Connector to 4 pin flywire

[Included] (Required to connect a telemetry

card to box)

111103

SCADA connector to 3 pin flywire [Included]

111108

DH Gauge Connector to Cablehead / Clips

[Included]

109805

DataCan Download Software (Free from the

website)

100872

3.3 Network Connections

The Surface Box connects to 3 different networks, as well as a USB link to a PC.

The 3 networks are:

-Modbus-Out network (SCADA connector)

-Downhole tool network (D.H. TOOL connector)

-Surface gauge network (S. GAUGE connector)

The Modbus-Out network is used to connect to a user’s SCADA system. The surface box has its

own configurable address for this network. Multiple surface boxes can be connected to the same

SCADA network.

The downhole network is used to collect data from DataCan Downhole Permanent Gauges or

Surface Readout Gauges. Up to 8 addressable gauges can be connected to the downhole tool

network or a single non-addressable gauge. Each gauge on the downhole tool network needs a

unique tool address. The address of a downhole tool is separate from any Modbus address.

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The surface gauge network is a Modbus network, separate from the Modbus-Out network that

the surface box can use to poll other Modbus sensors including other DataCan telemetry cards.

Each external Multi-Gauge Telemetry Card has its own downhole tool network. Each device

connected to the surface gauge network needs its own Modbus address on the network. This

can range from 1 to 247, with no two devices having the same address. The internal telemetry in

the Surface Box is address 0 (reserved). Addresses on this network are separate from the

Modbus-Out network, so devices on this network can have the same addresses as devices on the

user’s SCADA network..

3.4 Components

Your portable surface box may be made up of the following components.

1.Pelican Case

2.Display screen

3.USB cable input

4.Display on/off

5.Fuse holder and fuse

6.Power switch

7.Status indicator

8.SCADA connection

9.Surface Gauge connection

10. Downhole Gauge connection

11. Battery Charger Input

12. Clock back up coin cell (internal)

13. Lead acid batteries (internal)

14. Battery Charger (Not Shown)

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3.4.1 USB Connection

The USB connection is a standard USB type B socket. Any USB-B cable will connect to it.

Note: The USB connection will provide enough power to the unit to allow for memory download.

This is to allow for access to data even with a dead battery. However, the USB connection will not

run a gauge or recharge the battery.

3.4.2 Display On/Off Button

The green button on the front panel turns the screen off and on. To conserve power, the screen

is by default set to turn off after 1 minute. Refer to Screen Settings to change these settings.

3.4.3 Fuse

DataCan has installed a 1.8A 3AG slow blow fuse. If required, replace with identical component.

3.4.4 Backup Clock Battery

A coin cell is used as backup power to keep time and ensure samples are accurately

timestamped. Some units use a non-chargeable coin cell. If you see the following popup when

you connect the Surface Box to the DataCan Download Software, then your clock backup battery

is not functioning.

Note: The backup battery is located behind the screen and can only be accessed by removing

the screws around the edge of the edge of the faceplate. A battery saver tab may have to be

removed in new boxes. To replace the backup battery, use a new CR1632.

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3.4.5 Main Internal Battery

The portable SRO box contains two 9Ah sealed glass mat lead acid 12V batteries. These should

provide power for 6 days of continuous operation on a full charge.

Battery Charging

DataCan provides a 1A battery charger with the SRO box. To charge the batteries, simply connect

the provided charger to the 2 pin plug on the box and plug the charger into a standard AC wall

outlet. A discharged battery can take up to 20 hours to fully charge. The charger can be left

connected, and it will maintain a float charge that will not overcharge the batteries.

WARNING: Do not allow the batteries to drain below 10 V. It can damage the batteries and

reduce the battery life of your box.

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