Danfysik 81083852 Manuel utilisateur

MANUAL FOR
CONTROL MODULE
SMT Version
Part No.: 81083852
Prepared By Approved by
Name P.A.Elkiær
Date 09 FebruarY 2009
Signature
M A N U A L
SMT CONTROL MODULE
SYSTEM 8500
DANFYSIK A/S !DK - 4040 Jyllinge !Denmark !Tel.: +45 46 79 00 00 !Fax.: +45 46 79 00 01 !www.danfysik.com

Revision History log.
REV. By Approved Date Description Page’s
1.0 P.A.E. 27 Apr. 2000 Initial version 92
1.1 PAE 14 Jun 2000 SW Commands updated 78
1.2 PAE 22 Jun 2000 SW version SCS104 81
1.3
1.4
PAE 21Jun 2001 SW version SCS107
Updated print layout
44
Without SW
1.5 PAE 08 Feb 2002 SW version SCS108
Updated print layout
45
Without SW
1.6 PAE 07 Oct 2002 SW version SCS109 47
Without SW
1.7 PAE 08 Dec 2003 SW version SCS110
(RS485 & Always answer)
48
Without SW
1.8 PAE 14 Aug 2008 SW version SCS113
(ON/OFF control & Auto Slew Rate
option)
50
2.0 PAE 09 Feb 2009 SW version SCS114
(Auto slew rate, Two level set, limit)
52
2.1 PAE 17 May 2011 Some spelling mistake corrected 52
2.2 PAE 28 Apr 2011 Plug signal description removed
New Logo and address
52
IMPORTANT!
This documentation contains information which
is the property of DANFYSIK A/S, Denmark.
It is submitted to you in confidence that it will not
be disclosed or transmitted to others without
DANFYSIK’s authorization.

SERVICE
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MAGNET POWER SUPPLY SYSTEM 8500
Table of contents.
Please note: Manuals for all the system 8000 power supplies are automati-
cally generated. This means that chapters may be omitted if not applicable.
Page.
1 Warranty and warranty repair.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2. Unpacking and installation.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.1. Receivingthegoods.. ................................................. 3
2.2. Instructions for unpacking... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
3.3. Operating by RS 232-C, RS422 or RS 485 I/O.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3.3.1. SettinguptheMPS.................................................... 4
3.3.2. Datacommunication.................................................. 19
3.3.3. Programming........................................................ 20
3.3.4. Software Profile Programming.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3.3.5. Twolevelvalueset................................................... 27
3.3.5.1 Using the two level function.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
3.3.6. SWCommands.. .................................................... 29
4. Theoryofoperation................................................... 32
4.2. ControlBoard....................................................... 32
4.2.1. ì-Processor:........................................................ 32
4.2.2. Realtimeclock:..................................................... 33
4.2.3. SerialCommunication:................................................ 33
4.2.4. Parallel Communication:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
4.2.5. Interlock, status and OF/OFF control:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
4.2.6. DACcontrol:. ...................................................... 35
4.2.7. Analogmeasurements:................................................ 36
4.2.8. Motherboard:....................................................... 38
4.2.9. Water Flow measurement:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
4.2.10. LED indications on the board:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
4.2.11.Polarityreversal..................................................... 39
4.2.12. Setting up the board parameters:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
4.2.13. Interface specification:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
8 Drawings........................................................... 42
10. PartsLists.. ........................................................ 42
DANFYSIK A/S - DK 2630 TAASTRUP - DENMARK. DOC NO P800000B

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MAGNET POWER SUPPLY SYSTEM 8500
1 Warranty and warranty repair.
DANFYSIK A/S warrants that the products manufactured by us will be free from defects in material
and workmanship, that adversely would effect the normal functioning of the unit, for a period of 18
months from the date of shipment or 12 months from the date of installation whichever occurs first.
The exeptions to this are:
a) Parts not manufactured by DANFYSIK A/S which are covered by the original
equipment manufacturer's warranty.
b) Repair work which is warranted for six (6) months from the date of shipment from the
DANFYSIK works.
DANFYSIK A/S will repair or replace either on site or at the factory, at option and without charge,
any equipment which proves to be defective within it's warranty period.
In the case of warranty, DANFYSIK A/S will pay or reimburse lowest freight rate (two-way) of any
item returned to DANFYSIK or our designated agent/representative, provided that prior written
authorization for such return has been given by DANFYSIK A/S.
This warranty shall not apply to any equipment which have become defective or unworkable due to
mishandling, improper maintenance, incorrect use, radiation damage or any other circumstance not
generally acceptable for equipment of a similar type.
On standard products, DANFYSIK A/S reserves the right to make changes in design without
incurring any obligation to modify previously manufactured units.
The foregoing is the full extent of this warranty, and no other warranty is expressed or implied. In
no event shall Danfysik be liable for special damages arising from the delivery, late delivery or use
of the equipment.
If any fault develops, the following steps should be taken.
Notify DANFYSIK A/S, giving full details of the problems, and include Model-Type and Serial
number.
On receipt of these information, DANFYSIK A/S will give you either service information or
instructions for shipping.
All shipments of DANFYSIK equipment should be made according to our instructions and shipped
in the original or a similar container.
For smaller parts a carton will be sufficient, if the parts are wrapped in plastic or paper and
surrounded with at least 10 centimetres of shock-absorbing material.
DANFYSIK A/S - DK 2630 TAASTRUP - DENMARK. DOC NO P801030C

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MAGNET POWER SUPPLY SYSTEM 8500
2. Unpacking and installation.
2.1. Receiving the goods.
The Shipping package should be thoroughly inspected for signs of obvious physical damage
immediately upon receipt.
All materials in the container should be checked against the enclosed packing list.
DANFYSIK A/S will not be responsible for shortages against the packing list unless notified
immediately.
2.2. Instructions for unpacking.
The electronic modules contains sensitive components that may be damage by electrostatic discharge
or wrong handling. Please handle with care and leave the modules inside the anti static bags as long
as possible.
If the modules are damaged in any way, a claim should be filed with the shipping agent, and a full
report of the damage should be forwarded to DANFYSIK A/S or our local agent/representative
immediately.
Upon receipt of this report, you will be issued instructions for the repair, replacement or return
shipment.
Please include the Model no, Type no, Serial no, and Order no for the Power Supply on any
communication with DANFYSIK A/S or our representative.
DANFYSIK A/S - DK 2630 TAASTRUP - DENMARK. DOC NO P802010B

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MAGNET POWER SUPPLY SYSTEM 8500
SW2
position
Number
Parameter
0 {0000} Parking position
1 {0001} REM_UART_SETUP
2 {0010} REM_LINE_SETUP
3 {0011} REM_ADR_SETUP
4 {0100} LOC_UART_SETUP
5 {0101} LOC_LINE_SETUP
6 {0110} LOC_ADR_SETUP
7 {0111} COLD_BOOT_SETUP
8 {1000} AUX_SETUP_1
9 {1001} POWER_ON_PULSE
10 {1010} AUXILIARY_1_ON_PULSE
11 {1011} AUXILIARY_2_ON_PULSE
12 {1100} POLARITY_DELAY_PULSE
13 {1101} AUX_SETUP 2
14 {1110} AD_AUTO_SCALE
15 {1111} DA_AUTO_SCALE
3.3. Operating by RS 232-C, RS422 or RS 485 I/O.
The Control-Module uses standard serial interfaces compatible with many computers, PC and
terminals.
Two data communication lines are available:
- A REMOTE LINE, with either RS 232C, RS422 or RS 485 communication.
- A LOCAL LINE, with either RS 232C, RS422 or RS 485 communication.
The two channels are galvanically isolated from all other internal voltages through opto couplers but
are supplied from the same voltage source.
3.3.1. Setting up the MPS.
The set up of the MPS is done by two dip switches SW1 and SW2 together with the push button S2
(SETUP), or through SW commands. Please refer to the “ESC” commands in the SW appendix
chapter for further information.
The two dip switches are configured as a multi func-
tion port, that will be validated by the CPU upon
pressing the button S2.
The four levers on SW2 instruct which parameter to set
up, and the eight levers on SW1 deliver the value for
the selected parameter.
A parameter is saved and acknowledged when pressing
the SETUP switch S2.
The SW2 switch position can also be seen as a binary
number. The following table to the right shows the
SW2 number position and which parameters it con-
trols.
Leaving all levers in the OFF position (parking posi-
tion) will disable the SETUP switch, and thereby
prevent any accidental setup modification. All switches
should therefor be left in the OFF position.
If one of the setup modes are selected, the yellow LED
to the left of the switch “LD18" will light up indicat-
ing, that setup port is activated. The eight green LEDs
to the left of SW1 will show the present setup of the
selected parameter. Changing SW1 has no immediate
effect. Pressing S2 will save the settings, and the green
LEDs will then take the same indication as SW1.
DANFYSIK A/S - DK 2630 TAASTRUP - DENMARK. DOC NO P80303Sk

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MAGNET POWER SUPPLY SYSTEM 8500
Be aware when changing the Baud rates. Wrong setting may cause communication loss. Modifying
a baud rate with the HW switches will alter the baud rate right away, whereas modifying the baud
rate through the appropriate SW command, will first take place after a reset.
Reverting all set ups to the factory default can be accomplished as follows.
Short circuit ST60 (just below SW2). Press at the same time S2 continuously. All green
parameter LEDs will start flashing. After the fifth flash, the default parameters will be
restored. Please note that all parameters will be restored, also any selected addresses and the
ON pulse width. The last one may cause the power supply to be unable to be turned ON.
For switch settings, the following terminology will be used:
DANFYSIK A/S - DK 2630 TAASTRUP - DENMARK. DOC NO P80303Sk

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MAGNET POWER SUPPLY SYSTEM 8500
UART HW SET UP.
In the “UART HW SETUP” mode the baud rate and associated parameters for the serial lines can
be set.
SW2 selects which line to set up.
Hint: Selecting SW2 will immediately display the present setting on the green LEDs left to SW1.
Parameters
Default setting after “COLD BOOT”
Local Line: 9600Baud, No party, 8 Bits, 2 Stop bits
Remote Line: 9600Baud, No party, 8 Bits, 1 Stop bits
DANFYSIK A/S - DK 2630 TAASTRUP - DENMARK. DOC NO P80303Sk

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MAGNET POWER SUPPLY SYSTEM 8500
ADDRESS LINE SET UP.
When using the RS422 or RS485 standard for the serial communication Remote or Local, it is
possible to attach a specific address to the line for multi drop connection.
The LOCAL line addressing can be used for controlling more power supplies through one M-Panel.
(SW nr. 4 in the M-PANEL must be ON). Earthing problems has to be taken into consideration to
avoid communication problems due to noise and high differential voltages that may jam the input
signals.
The REMOTE line addressing can be used for controlling more power supplies through one serial
line (one PC). Earthing problems has to be taken into consideration to avoid communication
problems due to noise and high differential voltages that may jam the input signals.
Parameters.
Default setting after “COLD BOOT”
Local Line: Address 0
Remote Line: Address 0
DANFYSIK A/S - DK 2630 TAASTRUP - DENMARK. DOC NO P80303Sk

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MAGNET POWER SUPPLY SYSTEM 8500
LINE FUNCTION PROTOCOL SETUP.
The “LINE FUNCTION PROTOCOL SETUP” is for setting up serial line protocols.
Following settings are only available from SW version SCS110
Parameters:
Dedefault setting after “COLD BOOT”
v
Remote Line: RS485 Communication: Disabled
(=0) RS485 Line turn around time: 0 Line turn around set bit 0
RS485 Line turn around time: 1 Line turn around set bit 1
OK Answer mode: Disabled
BOOT character: "FF" / "R"
NU Disabled
XON/XOFF Protocol: Disabled
NU Disabled
Local Line: RS485 Communication: Disabled
(=1) RS485 Line turn around time: 0 Line turn around set bit 0
RS485 Line turn around time: 1 Line turn around set bit 1
OK Answer mode: Disabled
BOOT character: "FF" / "R"
NU Disabled
XON/XOFF Protocol: Disabled
NU Disabled
Line turn around set bit: 2, 3: 0, 0 Delay = 0
2, 3: 0, 1 Delay = time to transmit 2 dummy characters
2, 3: 1, 0 Delay = time to transmit 4 dummy characters
2, 3: 1, 1 Delay = time to transmit 8 dummy characters
DANFYSIK A/S - DK 2630 TAASTRUP - DENMARK. DOC NO P80303Sk
Table des matières
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