Danfoss VLT FCM Series Manuel utilisateur

VLT®FCM Series

■Contents

Introduction ......................................................................................................... 3

Safety regulations ..................................................................................................... 4

Warning against unintended start ............................................................................. 4

Introduction .............................................................................................................. 5

Integration of frequency converter and motor ........................................................... 6

Key diagram for FCM 300 Series .............................................................................. 6

Product range .......................................................................................................... 7

Ordering ................................................................................................................... 7

Ordering info for Frames and Flanges ....................................................................... 8

Ordering info for inverter box position and drain hole position ................................... 8

Ordering form ........................................................................................................... 9

Installation ......................................................................................................... 10

FCM 305-375 for 3 phases, 380-480 V .................................................................. 10

General technical data ............................................................................................ 10

Tightening Torques ................................................................................................. 14

Maximum Cable Cross Section .............................................................................. 14

Screw Sizes .......................................................................................................... 14

Description of the motor ......................................................................................... 15

Handling the FC motor .......................................................................................... 16

Bearings ................................................................................................................. 16

Output shafts ......................................................................................................... 16

Dimensions ............................................................................................................ 17

Installation of the FC motor ..................................................................................... 20

Alignment ............................................................................................................... 20

Bolt torques ........................................................................................................... 21

Maintenance ......................................................................................................... 21

Forced ventilation (FV) units (Not yet available) ........................................................ 22

FCM 300 Thermal Protection .................................................................................. 22

Control panel (175NO131) ...................................................................................... 23

LCP installation ..................................................................................................... 23

LCP functions ....................................................................................................... 23

Display ................................................................................................................... 23

LEDs ...................................................................................................................... 24

Control keys ........................................................................................................... 24

Control key functions .............................................................................................. 24

Display read-out state ............................................................................................ 25

Display mode ......................................................................................................... 25

Display mode - selection of read-out state ............................................................. 26

Quick menu mode versus Menu mode ................................................................... 26

Quick Setup via Quick menu .................................................................................. 27

Parameter selection ................................................................................................ 27

Menu mode ............................................................................................................ 27

Parameter groups .................................................................................................. 27

Changing data ........................................................................................................ 28

Changing a text value ............................................................................................. 28

Infinitely variable change of numeric data value ....................................................... 28

Menu structure ....................................................................................................... 29

Service plug kit (175N2546) ................................................................................... 30

Plug kit (175N2545) ................................................................................................ 30

Remote mounting kit (175N0160) ........................................................................... 30

MG.03.H3.02 - VLT is a registered Danfoss trademark 1

VLT®FCM Series

Potentiometer option (177N0011) .......................................................................... 31

Local Operation Pad (LOP) (175N0128) IP65 .......................................................... 32

Programming .................................................................................................... 34

PC Software tools .................................................................................................. 78

Serial bus ............................................................................................................... 78

Telegram communication ....................................................................................... 78

Telegram build-up ................................................................................................... 78

Databytes ............................................................................................................... 79

Control word according to Fieldbus Profile Standard .............................................. 81

All about FCM 300 .......................................................................................... 87

Galvanic isolation (PELV) ......................................................................................... 87

Earth leakage current ............................................................................................. 87

Extreme running conditions .................................................................................... 87

Acoustic noise ........................................................................................................ 88

Balance ................................................................................................................. 88

Thermal Protection and Derating ............................................................................ 89

Derating for ambient temperature ........................................................................... 89

Derating for air pressure ......................................................................................... 89

Derating for running at low speed ........................................................................... 89

Derating for high switching frequency ..................................................................... 89

Vibration and shock ................................................................................................ 90

Air humidity ............................................................................................................ 90

Efficiency ................................................................................................................ 90

Mains supply interference/harmonics ...................................................................... 90

Power factor .......................................................................................................... 91

What is CE labelling? .............................................................................................. 91

The machinery directive(98/37/EEC) ....................................................................... 91

The low-voltage directive (73/23/EEC) .................................................................... 91

The EMC directive(89/336/EEC) ............................................................................. 91

What is covered? ................................................................................................... 91

Danfoss FCM 300 Series motor and CE labelling ................................................... 92

Compliance with EMC directive 89/336/EEC .......................................................... 92

EMC standards ...................................................................................................... 92

Aggressive environments ........................................................................................ 93

List of warnings and alarms .................................................................................... 94

What if the motor does not start? ........................................................................... 94

Warnings ............................................................................................................... 94

Warning word, extended Status word and Alarm word ........................................... 96

List of parameters .................................................................................................. 98

Index .................................................................................................................... 104

MG.03.H3.02 - VLT is a registered Danfoss trademark

VLT®FCM Series

Introduction

When reading through this Design Guide, you will come

across various symbols that require special attention.

The symbols used are the following:

This symbol indicates a general warning.

NB!:

This symbol indicates something to be

noted by the reader.

This symbol indicates a high-voltage

warning.

MG.03.H3.02 - VLT is a registered Danfoss trademark 3

VLT®FCM Series

All operations must be carried out by

appropriately trained personel.

Use all lifting facilities provided

e.g. both lifting points if fitted or

single lifting point if fitted*.

Vertical lifting - Prevent uncontrolled rotation.

Lift machine - Do not lift other equipment with

motor lifting points only.

Before installation check for fan cover damage,

shaft damage, foot/mounting damage, and loose

fasteners. Check nameplate details.

Ensure level mounting surface, balanced

mounting, not misaligned.

Gaskets, and/or sealants, and guards must

be correctly fitted.

Correct belt tension.

Please observe derating rules, see "Special conditions".

*Note: maximum hand lift is 20 kg below shoulder,

but above ground level. Max. gross weights:

- Frame size 80: 15 kg

- Frame size 90 & 100: 30 kg

- Frame size 112: 45 kg

- Frame size 132: 80 kg

The voltage on the FC motor is

dangerous when the motor is connected

to mains. Incorrect installation of

the FC motor may lead to material damage or

serious injury, or it may be fatal.

Consequently, the instructions in this manual

as well as national and local rules and safety

regulations must be complied with.

Touching the electrical parts may be fatal, even

after the mains supply has been disconnected.

Wait at least 4 minutes.

- Installation must be fused and isolated correctly.

- Covers and cable entries must be fitted.

NB!:

It is the user’s or certified electrician’s

responsibility to ensure correct earthing and

protection in accordance with applicable

national and local requirements and standards.

■Safety regulations

1. The VLT DriveMotor (FC motor) must be

disconnected from mains if repair work

is to be carried out.

Check that the mains supply has been disconnected

and that the necessary time has passed (4 minutes).

2. Correct protective earthing of the equipment

must be established, the user must be protected

against supply voltage, and the motor must be

protected against overload in accordance with

applicable national and local regulations.

Use of RCD’s(ELCBrelays)isdescribed

in chapter 10.

3. The earth leakage currents are higher than 3.5

mA. This means that the FC motor requires

a fixed, permanent installation as well as

reinforced protective earthing.

■Warning against unintended start

1. The motor can be brought to a stop by means of

digital commands, bus commands, or references,

while the frequency converter is connected to mains.

If personal safety considerations make it necessary

to ensure that no unintended start occurs, these

stop functions are not sufficient .

2. While parameters are being changed, the

motor may start.

3. A motor that has been stopped may start

if faults occur in the electronics of the FC

motor, or if a temporary overload or a fault

in the mains supply ceases.

MG.03.H3.02 - VLT is a registered Danfoss trademark

VLT®FCM Series

Introduction

■Introduction

Specific technical publications on the FCM 300 series:

Design Guide: Gives all required information for design purposes, and gives a good

insight into the product concept, product range, technical data, control,

programming, etc.

Quick Setup: Helps the users to quickly get their FCM 300 Series motor unit installed

and running.

The Quick Setup is always delivered with the unit.

If you have any questions concerning FCM 300

Series, please call us. We have drive specialists all

over the world ready to advise you on applications,

programming, training and service.

Available literature

The chart below gives an overview of the literature

available for the FCM 300 Series.

175NA116.10

Promotion All

users

X = version number

YY = language

Misc.

Quick Setup

MG.03.FX.YY Design

Guide

MG.03.BX.YY

PROFIBUS-

Manual

MG.03.EX.YY

Brochure

MB.03.CX.YY

Articles

MZ.03.AX.YY

VLT Software

Dialog

MG.50.EX.YY

Data sheet

MD.03.AX.YY

MG.03.H3.02 - VLT is a registered Danfoss trademark 5

VLT®FCM Series

■Integration of frequency converter and motor

The Danfoss VLT frequency converter integrated

onto the asynchronous motor gives infinite

speed control in one unit.

The VLT DriveMotor FCM 300 Series is a very compact

alternative to the ordinary solution with VLT frequency

converter and motor as separate units. The frequency

converter is attached instead of the motor terminal box,

and it is no higher than the standard terminal box, nor

widerorlongerthanthemotor(seechapter6).

Installation is made extremely easy. Panel space is

not a problem. There is no need for special details

on wiring to meet the EMC directive, since motor

cables are not necessary. The only connections

are mains and control connections.

Factory-set adaption between frequency converter

and motor gives precise and energy efficient control

in addition to eliminating pre-setting on site.

The FC motor can be used in stand alone systems

with traditional control signals, such as start/stop

signals, speed references and closed loop process

control or in multiple drive systems with control

signals distributed by a field bus.

Combination of fieldbus and traditional control signals

and closed loop PID control is possible.

Control structures

■Key diagram for FCM 300 Series

MG.03.H3.02 - VLT is a registered Danfoss trademark

VLT®FCM Series

Introduction

■Product range

VLT DriveMotor FCM 300 Series, 2/4 poled motors

Type Motor output Mains supply

FCM 305 0.55 kW

FCM 307 0.75 kW

FCM 311 1.1 kW

FCM 315 1.5 kW

FCM 322 2.2 kW

FCM 330 3.0 kW

FCM 340 4.0 kW

FCM 355 5.5 kW

FCM 375 7.5 kW

3 phase 380-480 V

Each type in the product range is available

in different versions:

Inverter versions

Drive control:

-F00: Without Fieldbus

-F10: With PROFIBUS DP 3 MBit/s

-F12: With PROFIBUS DP 12MBit/s

RFI filter:

Inverter with integrated RFI filter, class 1A (industrial)

or class 1B (domestic).

Cooling:

- TEFV: Motor cooled by a shaft mounted fan (IC 411)

Mounting versions

- Foot mounting (B3)

- Flange mounting (B5)

- Face mounting (B14)

- Foot + flange mounting (B35)

- Foot + face mounting (B34)

See section Dimensions.

Inverter box position: Top, opposite motor feet.

Drainhole (+ position): None, D1, D2, D3 (see

drawing in section Ordering info for inverter box

position and drain hole position.

■Ordering

Take a copy of the ordering form, see section

Ordering form. Fill in and post or fax your order

to the nearest branch office of the Danfoss sales

organisation. On the basis of your order, the FCM

300 Series motor is given a type code.

The ordering form for the basic unit must always be

completed. When the type code is written, always

state the characters of the basic string (1-34). Together

with the order confirmation the customer receives an

8-figure code number to be used when reordering.

Danfoss PC software for serial communication, MCT 10

All FCM 300 Series units have an RS 485 port as

standard, which enables them to communicate e.g.

with a PC. A programme entitled MCT 10 is available

for this purpose (see section PC Software tools).

Ordering numbers, MCT 10

Please order your CD containing MCT 10 Set-up

Software using code number 130B1000.

PC Software - VLT Software Dialog

For single or few unit installations a basic software

package, VLT Software Dialog, is available. Please

order using code number 175Z0967.

Accessories for the FC motor

A Local Operation Pad (LOP) for local set point and

start/stop is available for the FC motor. The LOP is IP 66

enclosed. A Local Control Panel (LCP 2) which makes

up a complete interface for operation, programming

and monitoring of the FC motor is also available.

Ordering numbers, accessories

Local Operation Pad (LOP) 175N0128

Local Control Panel (LCP 2) 175N0131

Remote mounting kit (LCP 2) 175N0160

Plug kit (LCP 2) 175N2545

Cable for plug kit (LCP 2) 175N0162

Cable (direct mounting) (LCP 2) 175N0165

Service plug kit (LCP 2) 175N2546

Potentiometer option

(Available from February 2005)

177N0011

MG.03.H3.02 - VLT is a registered Danfoss trademark 7

VLT®FCM Series

■Ordering info for Frames and Flanges

Frame sizes and the corresponding flange sizes

for different mounting versions

Type Motor frame size Mounting version Flange size, standard

(S) [mm]

Flange size,

alternatives*[mm]

B5/B35 165 100/115/130/215

FCM 305 80 B14/B34 100 85/115/130

B5/B35 165 100/115/130/215

FCM 307 80 B14/B34 100 85/115/130

B5/B35 165 130/215

FCM 311 90 B14/B34 115 100/130

B5/B35 165 130/215

FCM 315 90 B14/B34 115 100/130

B5/B35 215 165/265

FCM 322 100 B14/B34 130 115/165

B5/B35 215 165/265

FCM 330 100 B14/B34 130 115/165

B5/B35 215 165/265

FCM 340 112 B14/B34 130 165

B5/B35 265 215/300

FCM 355 132 B14/B34 165 130

B5/B35 265 215/300

FCM 375 132 B14/B34 165 130

Flange size according to IEC ref. FFxxx (Dimension M), see section Dimensions

S: Available as standard shaft

*No changes regarding shaft dimensions

■Ordering info for inverter box position and

drain hole position

Inverter box position, always top mounted.

All drain holes are mounted with screw and

washer, IP 66 if not opened.

D1: Drain holes opposite inverter side, both

drive end and non drive end.

D2/D3: Drain holes 90° to inverter, both drive

end and non drive end.

MG.03.H3.02 - VLT is a registered Danfoss trademark

VLT®FCM Series

Introduction

■Ordering form

MG.03.H3.02 - VLT is a registered Danfoss trademark 9

VLT®FCM Series

■FCM 305-375 for 3 phases, 380-480 V

FCM 305 307 311 315 322 330 340 355 375

Motor output

[HP] 0.75 1.0 1.5 2.0 3.0 4.0 5.0 7.5 10.0

[kW] 0.55 0.75 1.1 1.5 2.2 3.0 4.0 5.5 7.5

Motor torque

2pole[Nm]

1) 1.8 2.4 3.5 4.8 7.0 9.5 12.6 17.5 24.0

4pole[Nm]

2) 3.5 4.8 7.0 9.6 14.0 19.1 25.4 35.0 48.0

Frame

size [mm] 80 80 90 90 100 100 112 132 132

Weight [kg] 11 13 17 20 26 28 37 56 61

Input current [A]

380 V

2 p 1.5 1.8 2.3 3.4 4.5 5.0 8.0 12.0 15.0

4 p 1.4 1.7 2.5 3.3 4.7 6.4 8.0 11.0 15.5

480 V

2 p 1.2 1.4 1.8 2.7 3.6 4.0 6.3 9.5 11.9

4 p 1.1 1.3 2.0 2.6 3.7 5.1 6.3 8.7 12.3

Efficiency at

nom. speed

(4 pole) % 66 71 74 80 80 81 80 84 84

Efficiency at

nom. speed

(2 pole) % 61 64 76 75 76 85 82 83 91

Power terminals

[AWG] 10101010101010 6 6

[mm2] 4 4 4 4 4 4 4 10 10

Gland sizes 3xM20x1.5 3xM20x1.5 3xM20x1.5 3xM20x1.5 3xM20x1.5 3xM20x1.5 3xM20x1.5 1xM25x1.5/

2xM20x1.5

1xM25x1.5/

2xM20x1.5

Max. prefuse

UL3) [A] 101010101015152525

IEC3) [A] 252525252525252525

1) At 400 V 3000 r/min

2) At 400 V 1500 r/min

3) Type gG prefuses must be used. If you want to maintain UL/cUL you must use prefuses of the type Bussmann KTS-R 500 V or Ferraz

Shawmut, ATMR Class C (max. 30A). The fuses must be placed for protection in a circuit that is capable of supplying a maximum of

100,000 amps RMS (symmetrical), 500 V maximum.

■General technical data

Mains supply, TT, TN and IT* (L1, L2, L3):

- Supply voltage 380-480 V units .............................................................. 3 x 380/400/415/440/460/480 V ±10%

- Supply frequency ................................................................................................................................... 50/60 Hz

- Max. imbalance of supply voltage ............................................................................ ±2% of rated supply voltage

- Power factor / cos φ.................................................................................................... max. 0.9/1.0 at rated load

- No. of switching operations on supply input L1, L2, L3 ....................................................... approx. 1 time/2 min

*) Not valid for RFI class 1B units

Torque characteristics:

- Starting torque/overload torque ................................................................................................... 160 % for1min

- Continuous torque ................................................................................................................................ see above

Control card, digital/pulse inputs:

- Number of programmable digital inputs .............................................................................................................. 4

MG.03.H3.02 - VLT is a registered Danfoss trademark

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