Danfoss VLT FC 103 Manuel utilisateur

Operating Guide

VLT® Refrigeration Drive FC 103

110-800 kW, D9h-D10h and E5h-E6h Enclosed Drives

drives.danfoss.com

1.1

1.2

1.3

1.4

1.5

2.1

2.2

2.3

3.1

3.2

3.3

3.4

3.4.1

3.4.2

3.4.3

3.5

3.6

3.6.1

3.6.2

3.6.3

3.6.4

4.1

4.2

4.3

4.4

4.5

4.5.1

4.5.2

4.5.3

4.5.4

4.6

Contents

Introduction 8

Purpose of this Operating Guide 8

Additional Resources 8

Manual Version 8

Approvals and Certications 8

Disposal 9

Safety 10

Safety Symbols 10

Qualied Personnel 10

Safety Precautions 10

Product Overview 13

Intended Use 13

What is an Enclosed Drive? 13

Location of Options within an Enclosed Drive 16

Drive Identication 18

Identifying the Drive and Its Options 18

Enclosure Size Identication 19

Type Code Identication 20

Power Ratings, Weight, and Dimensions 27

Control Compartment and Local Control Panel 28

Control Compartment Overview 28

Control Compartment Door 29

Local Control Panel (LCP) 30

LCP Menu 32

Mechanical Installation 34

Items Supplied 34

Split Shipment 34

Tools Needed 35

Storing the Drive 35

Operating Environment 35

Overview 35

Gases 35

Dust 35

Potentially Explosive Atmospheres 36

Installation Requirements 36

Contents

VLT® Refrigeration Drive FC 103

Operating Guide

4.7

4.8

4.9

4.10

4.11

4.11.1

4.11.2

4.11.3

5.1

5.2

5.3

5.4

5.5

5.6

5.6.1

5.6.2

5.6.3

5.6.4

5.7

5.7.1

5.7.2

5.7.3

5.7.4

5.7.5

5.7.6

5.8

5.8.1

5.8.2

5.8.3

5.8.4

5.8.5

5.8.6

5.9

5.9.1

5.9.2

5.9.3

Cooling Requirements 37

Airow Rates 37

Lifting the Drive 38

Combining Multiple Cabinets from a Split Shipment 39

Installing the Enclosed Drive 41

Creating an Entry for Cables 41

Installing the Drive with Back-channel Cooling Option 41

Securing the Cabinet(s) to the Floor 42

Electrical Installation 44

Safety Instructions 44

EMC-compliant Installation 44

Wiring Overview for D9h and D10h Enclosed Drives 48

Wiring Overview for E5h and E6h Enclosed Drives 49

Control Terminal Wiring Diagram Cross-reference 50

Split Shipment Wiring Harnesses 51

Connecting Wiring Harnesses 51

D10h Wiring Harness 52

E5h Wiring Harness 56

E6h Wiring Harness 62

Control Compartment Wiring 68

Safety Precautions 68

Control Compartment Interior View 69

Control Terminals 70

Relay Terminals 71

Option Card Terminals 71

Control Compartment Options 75

Connecting Motor, Mains, and Ground Cables 81

Power Cabling and Grounding Considerations 81

Connecting to the Mains 82

Connecting the Drive Module to the Motor 84

Connecting the Sine-wave Filter to the Motor 85

Connecting the dU/dt Filter to the Motor 87

Connecting to Ground 89

Installing Upstream Fuses 89

Upstream Fuse Considerations 89

Recommended Fuse Ratings for IEC Installation 90

Recommended Fuse Ratings for UL Installation 91

Contents

VLT® Refrigeration Drive FC 103

Operating Guide

5.10

5.11

5.12

5.13

5.14

5.15

5.16

5.17

7.1

7.2

7.2.1

7.2.2

7.2.3

7.2.4

7.2.5

7.2.6

7.3

7.3.1

7.3.2

7.4

7.5

7.5.1

7.5.2

7.5.3

7.5.4

8.1

8.1.1

8.1.2

8.1.3

8.1.4

8.1.5

8.1.6

8.1.7

Enabling Motor Operation 92

Selecting the Voltage/Current Input Signal 92

Setting Up RS485 Serial Communication 93

Conguring the Passive Harmonic Filter (PHF) 94

Conguring the dU/dt Filter 94

Conguring the Sine-wave Filter 94

MCCB Conguration 94

Safe Torque O (STO) Wiring 95

Pre-start Check List 96

Commissioning 98

Applying Power to the Drive 98

Programming the Drive 98

Parameter Overview 98

Parameter Navigation 99

Programming Example for an Open-loop Application 99

Entering System Information 100

Conguring Automatic Energy Optimization 101

Conguring Automatic Motor Adaptation 101

Testing Before System Start-up 101

Testing Motor Rotation 101

Testing Encoder Rotation 101

Starting Up the Drive for the First Time 102

Parameter Settings 102

Parameter Setting Overview 102

Uploading and Downloading Parameter Settings 102

Restoring Factory Default Settings Using the Recommended Initialization 103

Restoring Factory Default Settings Using Manual Initialization 103

Wiring Conguration Examples 104

Application Examples 104

Wiring Conguration for Automatic Motor Adaptation (AMA) 104

Wiring Conguration for Automatic Motor Adaptation (AMA) without T27 104

Wiring Conguration: Speed 105

Wiring Conguration: Feedback 107

Wiring Conguration: Run/Stop 108

Wiring Conguration: Start/Stop 110

Wiring Conguration: External Alarm Reset 112

Contents

VLT® Refrigeration Drive FC 103

Operating Guide

8.1.8

8.1.9

8.1.10

8.1.11

8.1.12

8.1.13

8.1.14

9.1

9.1.1

9.1.2

9.1.3

9.1.4

9.2

9.3

9.4

10.1

10.1.1

10.1.2

10.2

10.3

10.3.1

10.3.2

10.4

10.5

10.6

10.6.1

10.6.2

10.6.3

10.6.4

10.6.5

10.6.6

10.6.7

10.6.8

10.6.9

10.6.10

Wiring Conguration: RS485 112

Wiring Conguration: Motor Thermistor 112

Wiring for Regeneration 113

Wiring Conguration for a Relay Set-up with Smart Logic Control 114

Wiring Conguration: Compressor 114

Wiring Conguration for Single or Multiple Refrigeration Fans/Pumps 115

Wiring Conguration for a Compressor Pack 117

Maintenance, Diagnostics, and Troubleshooting 118

Status Messages 118

Status Message Overview 118

Status Messages - Operating Mode 118

Status Messages - Reference Site 118

Status Messages - Operation Status 119

Maintenance and Service 121

Warnings and Alarms 121

Troubleshooting 138

Specications 141

Electrical Data 141

Electrical Data, 380–480 V AC 141

Electrical Data, 525–690 V AC 144

Mains Supply 147

Motor Output and Motor Data 147

Motor Output (U, V, W) 147

Torque Characteristics 147

Ambient Conditions 148

Motor and Control Cables 148

Control Input/Output and Control Data 148

Control Card, USB Serial Communication 148

STO Terminal XD2.19 (Terminal XD2.19 is Fixed PNP Logic) 149

Control Card, 24 V DC Output 149

Control Card, 10 V DC Output 149

Digital Outputs 149

Digital Inputs 150

Pulse/Encoder Inputs 150

Control Characteristics 150

Relay Outputs 151

Analog Output 151

Contents

VLT® Refrigeration Drive FC 103

Operating Guide

10.6.11

10.6.12

10.6.13

10.7

10.7.1

10.7.2

10.7.3

10.7.4

10.8

10.8.1

10.8.2

10.8.3

10.8.4

10.8.5

10.9

10.9.1

10.9.2

10.9.3

10.9.4

10.9.5

10.10

10.11

11.1

11.2

11.3

11.4

11.5

11.6

11.6.1

11.6.2

11.6.3

11.6.4

11.6.5

11.6.6

11.6.7

Analog Inputs 151

Control Card, RS485 Serial Communication 152

Control Card Performance 152

Filter Specications 152

Passive Harmonic Filter Specications 152

Line Reactor Specications 153

dU/dt Filter Specications 154

Sine-wave Filter Specications 154

Fuses, Circuit Breakers, and Switches 155

Panel Fuses 156

Contactor Switches 157

Fusible Disconnect Switches 158

Non-fusible Disconnect Switches 159

Molded-case Circuit Breakers 160

Enclosure Dimensions 161

Pedestal Dimensions 161

D9h Enclosed Drive Exterior Dimensions 161

D10h Enclosed Drive Exterior Dimensions 162

E5h Enclosed Drive Exterior Dimensions 163

E6h Enclosed Drive Exterior Dimensions 164

Enclosure Airow 165

Fastener Torque Ratings 165

Appendix 166

Conventions 166

Abbreviations 166

International/North American Default Parameter Settings 168

Required Parameter Settings for Drive Options 169

Block Diagrams 170

Input Power Option Losses 173

Contactor Losses 173

Fusible Disconnect Losses 174

Non-fusible Disconnect Losses 175

Molded-case Circuit Breaker (MCCB) Losses 176

Passive Harmonic Filter Losses 177

dU/dt Filter Losses 178

Sine-wave Filter Losses 179

Contents

VLT® Refrigeration Drive FC 103

Operating Guide

•

1 Introduction

1.1 Purpose of this Operating Guide

This Operating Guide provides information for safe installation and commissioning of the AC drive. It is intended for use by qualied

personnel. Read and follow the instructions to use the drive safely and professionally. Pay particular attention to the safety instruc-

tions and general warnings. Always keep this Operating Guide with the drive.

1.2 Additional Resources

Other resources are available to understand advanced drive functions and programming.

The Programming Guide provides greater detail on working with parameters and shows many application examples.

The Design Guide provides detailed information about capabilities and functionality to design motor control systems.

The Safe Torque O Operating Guide provides detailed specications, requirements, and installation instructions for the Safe

Torque O function.

Supplementary publications and manuals are available from Danfoss.

See https://www.danfoss.com/en/search/?lter=type%3Adocumentation.

1.3 Manual Version

This manual is regularly reviewed and updated. All suggestions for improvement are welcome.

The original language of this manual is English.

Table 1: Manual and Software Version

Version

Remarks

Software version

AQ357954340588 - 0201

Updated enclosure illustrations and the input power option loss tables.

2.33

1.4 Approvals and Certications

The following list is a selection of possible type approvals and certications for Danfoss drives:

089

The specic approvals and certication for the enclosed drive or drive module are on the nameplate of the drive. For more informa-

tion, contact the local Danfoss oce or partner.

Thermal memory retention requirement

The enclosed drive is UL listed per UL508A and CSA 14 standards. The drive module in the enclosed drive system complies with UL

508C or UL 61800-5-1 thermal memory retention requirements. For more information on UL 508C thermal memory retention re-

quirements, refer to the Motor Thermal Protection section in the product-specic Design Guide.

Introduction

VLT® Refrigeration Drive FC 103

Operating Guide

NOTICE

OUTPUT FREQUENCY LIMIT

Due to export control regulations, the output frequency of the enclosed drive (with no output lters) is limited to 590 Hz. For

demands exceeding 590 Hz, contact Danfoss. For enclosed drives with output lters, the maximum output frequency is limited to

60 Hz without derating and to 100/120 Hz with derating.

ADN-compliance

For more information on compliance with the European Agreement concerning International Carriage of Dangerous Goods by In-

land Waterways (ADN), refer to section ADN-compliant Installation in the product-specic Design Guide.

1.5 Disposal

Do not dispose of equipment containing electrical components together with domestic waste. Collect it separately in accordance

with applicable local regulations.

Introduction

VLT® Refrigeration Drive FC 103

Operating Guide

•

2 Safety

2.1 Safety Symbols

The following symbols are used in this manual:

DANGER

Indicates a hazardous situation which, if not avoided, will result in death or serious injury.

WARNING

Indicates a hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION

Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.

NOTICE

Indicates information considered important, but not hazard-related (for example, messages relating to property damage).

2.2 Qualied Personnel

To allow trouble-free and safe operation of the unit, only qualied personnel with proven skills are allowed to transport, store, as-

semble, install, program, commission, maintain, and decommission this equipment.

Persons with proven skills:

Are qualied electrical engineers, or persons who have received training from qualied electrical engineers and are suitably ex-

perienced to operate devices, systems, plant, and machinery in accordance with pertinent laws and regulations.

Are familiar with the basic regulations concerning health and safety/accident prevention.

Have read and understood the safety guidelines given in all manuals provided with the unit, especially the instructions given in

the Operating Guide.

Have good knowledge of the generic and specialist standards applicable to the specic application.

2.3 Safety Precautions

WARNING

LACK OF SAFETY AWARENESS

This document gives important information on how to prevent injury and damage to the equipment or the system. Ignoring

them can lead to death, serious injury, or severe damage to the equipment.

Make sure to fully understand the dangers and safety measures incurred in the application.

Safety

VLT® Refrigeration Drive FC 103

Operating Guide

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