Dake J-10 Instructions d'installation et d'entretien
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*** PLEASE NOTE****
This manual is for Dake Johnson manufactured J & JH horizontal bandsaws from 1985 to
current.
If your model is prior to 1985, please contact the factory for manual and parts information.
1938 - 1965 Johnson manufactured J saws.
1965 - 1984 Kysor/Johnson manufactured J & JH saws.
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Operator’s Manual and Part’s List
Model J-10 & JH-10
Dake/Johnson Horizontal Bandsaw
DAKE Division of JSJ
724 Robbins Road
Grand Haven, MI 49417
Phone: 1-800-937-3253 616-842-7110
Fax: 1-800-846-3253 616-842-0859
E-mail: [email protected]
Web: www.dakecorp.com
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FOREWORD
This manual has been prepared to acquaint you with the operation, maintenance, and
serviceable components of your Dake/Johnson machine. We urge that you read it carefully
before operating your machine. Please refer to the pertinent sections when contacting the
factory regarding parts, schematics…or when you have other questions.
As Dake’s policy is one of continuous development for each range of machine, the contents
of this manual, though completely up to date when issued, are subject to change without
notice.
For your information and future reference, pertinent data concerning your machine may be
inserted in the space provided below.
Machine Model ___________________________
Serial Number ___________________________
Date Received _________________
Voltage ___________________________
Phase _______ Cycle _______ Motor H.P. ______
Please give the machine model and serial number in correspondence, and include the parts
numbers on parts orders to speed the filling of your requirements and to minimize your
inconvenience.
FACTORY: DAKE Division of JSJ
724 Robbins Road
Grand Haven, MI 49417
Phone: 1-800-937-3253 616-842-7110
Fax: 1-800-846-3253 616-842-0859
E-mail: [email protected]
Web: www.dakecorp.com
NOTE: Use only genuine Dake/Johnson replacement parts and optional equipment. Use of
substitutes or imitations may cause damage to the machine, void the warranty, and may
cause injury.
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CONTENTS
GENERAL
Basic Machine Data ……………………………………. 4
Specifications …………………………………………….. 4
Machine Installation ……………………………………… 4
Safety Information………………………………………… 5-6
Electrical Diagrams ………………………………………. 7-9
Machine Features ……………………………………….. 10
SECTION 1
OPERATION
Controls and Operation ………………………………….. 11
Standard Drive …………………………………………… 12
Blade Selection ………………………………………….. 13
Blade Removal/Installation ……………………………… 13-14
Blade Guide Adjustment ………………………………… 14-15
Balance Spring Adjustment …………………………….. 15
Feed Cylinder Bleeding …………………………………. 15
SECTION 2
MAINTENANCE
Lubrication ………………………………………………… 16
Sawing Problems and Solutions ………………………… 17
SECTION 3
ASSEMBLIES & PARTS LISTS
Machine Assembly (Front View) ………………………… 18-19
Machine Assembly (Top View) ………………………….. 20
Gear Box Assembly ………………………………………. 21
Hydraulic Assembly ………………………………………. 22-23
Guide Arm Assembly ……………………………………... 24
Vise Unit ……………………………………………………. 25
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BASIC MACHINE DATA
SPECIFICATIONS
Capacity………...10” (25cm) rounds, 18” (46cm) flats Floor Space ……………… 29” (74cm) x 70” (178com)
Blade Size (Part Numbers: 75958 (3/4”) OR 75957 (1”) Height, Closed* …………………………….. 39” (99cm)
J-10 ……………………… ¾” (2cm) x 137” (348cm) Height, Open* ……………………………... 64” (163cm)
JH-10……………………... 1” (3cm) x 137” (348cm) Floor to Bed* …………………………….. 23 ¾“ (60cm)
Blade Speeds Net Weight
………………………………50, 90, 160 and 270 fpm J-10 Dry …………………………. 812 lbs (368 kgs)
………………………………..15, 29, 49 and 82 mpm J-10 Wet ..……………………….. 845 lbs (383 kgs)
Bed Work Area. ……..……… 11” (28cm) x 18” (46cm) JH-10 Dry ……………………..… 817 lbs (371 kgs)
Vise Size ………………………. 5” (13cm) x 11” (28cm) JH-10 Wet ……………………….. 850 lbs (386 kgs)
Drive Motor Gross Weight
J-10 ………………………………….…. 1 hp (.75kw) J-10 Dry …………………….…… 896 lbs (406 kgs)
JH-10 …………………………………... 1 hp (.75kw) J-10 Wet ……………………..….. 929 lbs (409 kgs)
Electrical System, specify …....110/230V, 1 PH, 60 Hz JH-10 Dry …………………..…… 901 lbs (409 kgs)
208/230/460V, 3 PH, 60 Hz JH-10 Wet ..……………………….934 lbs (424 kgs)
Coolant Capacity …………………………...… 3 gallons Water-soluble only – do not use oil.
INSTALLATION
UNCRATING : Remove crating carefully. For ease in handling do not remove from skid until
machine has been moved to its approximate location.
CAUTION: BE SURE ELECTRICAL CHARACTERISTICS OF MOTOR AND SWITCH
CORRESPOND WITH ELECTRICAL POWER SUPPLY.
!!!ATTENTION!!! DO NOT ATTEMPT TO RUN THIS SAW UNTIL THE BLADE ALIGNMENT HAS
BEEN CHECK AS PER THE OWNER’S MANUAL AND THE BLADE HAS BEEN PROPERLY RE-
TENSIONED.
LEVELING: Position machine reasonably level, shim under legs if necessary. Wet machines
should be more carefully leveled to be certain that the coolant intake remains submerged.
CONNECT INCOMING POWER TO THE STARTER PER APPLICABLE DIAGRAM, AND IN
ACCORDANCE WITH ALL LOCAL CODES.
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SAFETY INFORMATION
LABEL 84605 – SAFETY INSTRUCTIONS
SAFETY
This is the safety alert symbol. When
you see this symbol on your saw, be alert to
the potential for personal injury.
Follow recommended precautions and safe
operating practices. Carefully read all safety
messages in these instructions and on your saw
safety signs. Keep safety labels in good
condition. Replace missing or damaged safety
labels.
LABEL
84605
LABEL
84604
LABEL
84395
LABEL
76462
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LABEL 84604 – SAFETY INSTRUCTIONS LABEL 84395 – DANGER LABEL
LABEL 84604 – WARNING
Follow recommended precautions and safe operating
practices. Carefully read all safety messages in these
instructions and on your saw safety signs. Keep safety
labels in good condition. Replace missing or damaged
safety labels.
SAFETY
This is the safety alert symbol. When you see this
symbol on your saw, be alert to the potential for
personal injury.
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ELECTRICAL CONTROL DIAGRAMS
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SINGLE PHASE ELECTRICAL DIAGRAM
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THREE PHASE ELECTRICAL DIAGRAM
Ce manuel convient aux modèles suivants
1
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