CVC 310 Manuel utilisateur
OPERATION MANUAL
GALLON WRAP-AROUND LABELER
Model CVC 310
CVC TECHNOLOGIES, INC.
10861 Business Drive, Fontana, CA 92337
TEL: (909) 355-0311
FAX: (909) 355-0411
(ISO 9001:2000 Certified)
1. Before operating the machine: Read thoroughly this Operating Manual to ensure the safety of the
personnel and to keep the machine in good conditions.
2. Machine adjustment and parts changeover are only to be done by qualified and properly trained
engineers.
CVC TECHNOLOGIES, INC. CVC 310 OPERATION MANUAL 2011.3.10
i
CONTENTS
1. ABOUT THIS MANUAL
1.1 About This Manual .............................................................................................. 1-1
1.2 Additional Information.......................................................................................... 1-1
2. SPECIFICATIONS
2.1 Machine Specifications........................................................................................ 2-1
2.2 Label Specifications ............................................................................................ 2-2
2.3 Hot Stamp Printer Specifications (Optional).......................................................... 2-3
3. SAFETY REGULATIONS
3.1 General Safety Rules ........................................................................................... 3-1
3.2 Warning Signs..................................................................................................... 3-1
3.3 Warning Signs Placement.................................................................................... 3-2
3.4 Important Safety Notices ................................................................................... 3-3
4. INSTALLATION
4.1 Standard Area Conditions .................................................................................... 4-1
4.2 Minimum Machine Operation Space..................................................................... 4-1
4.3 Transportation Precautions .................................................................................. 4-2
4.4 Transportation Procedures................................................................................... 4-3
4.5 Positioning and Adjustment of Machine Level and Height ..................................... 4-4
5. INSTALLATION PROCEDURES
5.1 Power Connection ............................................................................................... 5-1
5.2 Compressed Air Connection (Optional) ................................................................ 5-1
5.3 U-Type Spring Clip Mounting (Optional)................................................................ 5-2
5.4 Type Arrangement of Type Holder (Optional)......................................................... 5-3
6. MACHINE GENERAL LAYOUT
6.1 Parts Identification............................................................................................... 6-1
6.2 Machine Parts Functions ..................................................................................... 6-4
6.3 Machine Control Parts Functions ......................................................................... 6-6
6.4 Hot Stamp Printer (Optional) ................................................................................ 6-7
6.5 Pneumatic Control System................................................................................... 6-8
6.6 General Layout and Dimensions........................................................................... 6-9
6.7 Special Options ................................................................................................... 6-10
7. POWER BOX ................................................................................................................... 7-1
8. TOUCH SCREEN CONTROL PANEL FUNCTIONS
8.1 Control Panel Descriptions................................................................................... 8-1
8.2 LCD Display Descriptions .................................................................................. 8-3
8.3 SelfSetTM Display Sequence ............................................................................... 8-5
9. PREPARATION BEFORE OPERATION
9.1 Label Roll Installation........................................................................................... 9-1
CVCTECHNOLOGIES,INC. CVC 310 OPERATION MANUAL
ii
9.2 Hot Stamp Printer Installation (Optional)............................................................... 9-6
10. OPERATING PROCEDURE
10.1 Air Regulator Set Check (Optional)....................................................................... 10-1
10.2 Labeler Operation ................................................................................................ 10-2
11. MACHINE SET-UP AND ADJUSTMENT
11.1 Guide Rail and Product Separator Adjustment ...................................................... 11-1
11.2 Label Head Height Adjustment ............................................................................. 11-2
11.3 Wrap Assembly Adjustment ............................................................................... 11-3
11.4 Hot Stamp Printer Adjustments (Optional) ............................................................ 11-4
11.5 Special Adjustments for Job Settings ................................................................... 11-4
11.6 Product Sensor Adjustments.............................................................................. 11-10
11.7 Clear Label Sensor Adjustment Procedures (Optional) 11-11
11.8 Rewind Spool Tension Adjustments ................................................................... 11-12
11.9 Missing Date Code Sensor Adjustments (Optional)............................................. 11-13
11.10 Wrap Station Changeover (Optional) .................................................................. 11-14
12. COMPLEMENTARY TOOLS
12.1 Complementary Tools.......................................................................................... 12-1
13. MAINTENANCE
13.1 General Precautions............................................................................................. 13-1
13.2 Air Regulator Set Maintenance (Optional) ............................................................. 13-1
13.3 Maintenance and Lubrication Schedule ................................................................ 13-2
13.4 Sensor Maintenance............................................................................................ 13-3
14. ELECTRICAL DIAGRAMS
14.1 Pin Descriptions .................................................................................................. 14-2
14.2 Pneumatic Diagrams for C60 (Optional)............................................................... 14-6
14.3 Wire Diagrams and Pneumatic Diagrams ............................................................. 14-7
15. SPARE PARTS LIST
15.1 Labeling Machine .............................................................................................. 15-1
15.2 C60 Hot Stamp Printer (Optional)......................................................................... 15-2
15.3 Electrical Parts List.............................................................................................. 15-3
16. TROUBLESHOOTING
16.1 Troubleshooting for Labeling................................................................................ 16-1
16.2 Troubleshooting for C60 Hot Stamp Printer (Optional)........................................... 16-3
16.3 Error Message ................................................................................................... 16-4
17. APPENDIX ...................................................................................................................... 17-1
CVCTECHNOLOGIES,INC. CVC 310 OPERATION MANUAL
iii
Dear Customer,
Thank you for purchasing a CVC 310 Labeling Machine. We at CVC hope you will find that the
Model CVC 310 meets or exceeds your expectations and requirements for an affordable, reliable
and innovative addition to your packaging operation.
CVC specializes in fully integrated packaging lines and specialty machines for counting, filling,
desiccant inserting, cotton inserting, capping, sealing, labeling and cartoning. All CVC machines
are standardized for maximum reliability and to provide more economic pricing.
If you are looking for service, well designed machinery and value that lasts, don’t hesitate in
letting us know your questions and comments, please contact us by phone or visit our website.
CVC TECHNOLOGIES, INC.
Asia-Pacific Headquarters
No.190,Gongye9thRd.,DaliDist.,TaichungCity412,Taiwan
Phone No.: +886 (4) 3705-6666, Fax No.: +886 (4) 3705-6688
www.cvcpharmapack.com
E-mail: sales@cvctechnologies.com
Yours truly,
CVC Technologies, Inc.
CVCTECHNOLOGIES,INC. CVC 310 OPERATION MANUAL
iv
PREFACE:
The Model CVC 310 is a Gallon Wrap-Around Labeler featuring CVC exclusive SelfSet control
system plus a special vacuum wrap belt to assure correct placement for labels up to 18” in
length.
The unique design of CVC 310 SelfSet:
●Labeling speed is automatically synchronized with conveyor speed to ensure quality labeling.
●Horizontal positioning screws for labeling heads, alignment belts and separator wheels are
quickly self centering and adjustable from either side of the machine.
●SelfSetTM also displays “Product Output” and “Labels Remaining”.
The operation and adjustments of the machine are easy, and up to 50 setups can be stored in
memory for easy recall. Modular design is used for interchangeability of components.
CVCTECHNOLOGIES,INC. CVC 310 OPERATION MANUAL
1 - 1
1. ABOUT THIS MANUAL
1.1 About This Manual
This Operation Manual has been written by observing the CE directives, the main purpose of the
regulation is in relation to the protection of personal safety and the maintenance of the machine in
good conditions, as it is intended to provide the proper operation procedures to avoid causing danger
and damages to persons and to the machine.
The topics covered in this manual are: important notices about safety, operation procedures, operating
parameters setting, explanation on error situations, maintenance, troubleshooting and clean up
procedures ... etc.
In case of integration to other machinery or equipment is required, it also must be done by observing
the instructions given by this Operation Manual in order to minimize the chances of personal injury or
machine damage due to unpredicted risk factors.
This machine is not intended for use by general public, operation should be allowed to only trained and
qualified persons, which can be classified into 3 categories:
Administrator: Administrators are individuals who should have a deep knowledge of the operation of
the machine, and should have read and understood thoroughly this Operation Manual, in addition, he
has to be properly instructed on the general and local regulations about workplace safety, workers
protection and work environment safety regulations in order to provide a safe condition for the
personnel and the machinery.
Supervisor: Supervisor should have a deep knowledge of the operation of the machine, and should
have read and understood thoroughly this Operation Manual. The personnel in charge should be
qualified engineers in electricity or in mechanics. The supervisor should be able to perform
troubleshooting procedures for the machine and it is his duty to contact the machine manufacturer
when the situations requires.
Operator: Operators should have a good knowledge of the operation procedures of the machine, and
should have read and understood thoroughly this Operation Manual. The operator is also responsible
of performing the general maintenance and clean up of the machine.
1.2 Additional Information
For all consultation regarding the machine or this Operation Manual, for example: optional attachments
or problems concerning machine operation or adjustment, the customer can contact directly the
manufacturer or its representatives, all efforts will be made to satisfy the questions arisen.
CVCTECHNOLOGIES,INC. CVC 310 OPERATION MANUAL
2. SPECIFICATIONS
2.1 Machine Specifications
Horse Power
- Stepper Motor: 1320 W (Sanyo/Japan)
- Conveyor Motor: DC 130V, 1/8HP (Bodine/USA) (STD)
- Wrap Around Motor: DC 130V, 1/8HP (Bodine/USA)
- Product Separator Motor: DC 90V; 20W (T.W.T/Twain)
- Blower: HB329, 1/2 HP
Power Consumption 725 W
Humidity Between 10% ~ 90%
Required compressed air quality As per ISO 8573-1 requirements
Environment condition Moisture, water, dust and direct sunlight should be avoided.
Label Dispensing Speed Max Speed: 38 M/min (124.67 ft/min)
Machine Capacity 200 BPM
Applicable Container/Bottle Size Range
Conveyor Width Standard: 152 mm (6")
Optional: 100 mm (4”)
Conveyor Length 2,003 mm (79") (STD)
Products Separator a. Standard: Separator Sponge Roller
b. Optional: Separating Screw
Label Sensor a. Standard: Photo sensor, for general labels
b. Optional: Special sensor, for transparent labels
Product Sensor a. Standard: WL4G, for general container
b. Optional: WL9-2N, Special type for transparent container with dry powder
Machine Dimension (L x W x H)
a. STD M/C : 2,003 x 1,042 x 1,450 ~ 1,510(mm)
78 ¾" x 41" x 57" ~ 59 ½ "
b. w/ 10” option conveyor: 3,400 x 1,190 x 1,450 (mm)
133¾"x46¾"x57"
Machine Weight 210 kg
Noise Level 75 dB
D: ø30 - ø150 mm (ø 1 ⅛" ~ø 6")
H: 50 - 320 mm (2 " ~ 12 ½")
Option:
D: Up to ø200
H:
2 - 1
* Some features or different product formats will require additional attachments and changeover parts, please consult CVC
for the purchase.
Up
to
3
2
0
mm
(
12
½
"
)
CVCTECHNOLOGIES,INC. CVC 310 OPERATION MANUAL
2.2 Label Specifications
Backing Paper Transparent
Label Height Range C: 15~150, D: 15~180, E: 15~220 (mm)
Label Length Range C,D,E: 15~450 mm
Label Roll Inner Diameter 38 mm & 76 mm (1 1/2" & 3")
Max. Roll Outer Diameter Max. 350 mm (14")
Gap between Labels 2 ~ 6 mm (3/32" ~ 1/4")
Width of Backing Paper Over 2 mm (3/32") each side of label (see Fig 2.2-1)
Labels Placement on Roll a. Labels rolled around outside (LRO, see 2.2-2)
b. Labels rolled around inside (LRI, see 2.2-3)
2.2.1 Label Specification Diagram
2 - 2
(15 3/4“)
Max.: 350 mm (14”)
76mm & 38mm (3“ & 1½”)
(3/32“)
(3/32“)
(3/32“)
Translucent backin
g
p
a
p
er
2.2.2 Label Rolled Outside (LRO)
Labels are on the outside and roll in clockwise (common use).
Reserve a blank for hot stamp printing if needed.
Fig
2.2-1
Fig
2.2-2
Hot stamped code position
Clockwise
CVCTECHNOLOGIES,INC. CVC 310 OPERATION MANUAL
2.2.3 Label Rolled Inside Diagram (LRI)
Labels are on the inside and roll in counterclockwise (less use).
Reserve a blank for hot stamp printing if needed.
Counterclockwise
Hot stamped code position
Fig
2.2-3
2.3 Hot Stamp Printer Specification (Optional)
Model: C60
Print Type Nickel alloy for standard sizes, brass for 1.3 mm type
Print Sizes Standard size: 1.5mm, 2.0mm, 2.5mm
Special size: 1.3mm
Air Consumption 50 ℓ/min (based on 300 strokes per minute)
Air Pressure 4 ~5 kgf/cm2(60 ~80 psi)
Printing Lines 1~6 lines
Print Speed (max.) 300 prints/min.
Hot Foil Ribbon 1. Two types are available
A. Width: 25mm (1")
B. Width: 32mm (1 1/4")
2. Applicable printing temperature: 50˚C ~ 200 ˚C
Foil Printing Temperature 130 ˚C ~200˚C
Print Area Max. Length: 70mm (2 3/4"),
Max Width: 65mm (2 1/2")
2 - 3
CVCTECHNOLOGIES,INC. CVC 310 OPERATION MANUAL
2.3.1 Print Area
2.3.2 Type and Related Specifications
Brass
Type
Type Height
(A)
Type Width
(B) Type Lines
Narrow Line-Spacing
Type
Wide Line-Spacing
Type
Character Number
(Typing Max. Length)
B1.3 1.5 mm 1.3 mm 1~3 2 mm 3 mm 12
(15.6 mm)
B1.5 1.8 mm 1.5 mm 1~3 2 mm 3 mm 10
(15 mm)
* Imprint in feed direction or perpendicular.
Fi
g
2.3-1
Max.: 65mm
(2 2
1/")
Max.: 70mm (2 3/4")
Fig
2.3-2
Wide Line-Spacing
type chase
Narrow Line-spacing
type chase
Brass type
Type
2 - 4
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