Current Tools 33 Manuel utilisateur

CURRENT TOOLS • P. O. BOX 17026 GREENVILLE, SC 29606

800.230.5421 or 864.721.4230 • FAX 864.721.4232

www.currenttools.com

10/14

Model 33 High Speed Cable Puller

with Mobile Cart

Operating, Maintenance, Safety

and Parts Manual

This manual is free of charge. All personnel who operate the Cable

Puller should have a copy of this manual and read and understand

its contents. To request a copy of this manual or replacement safety

decals, or for technical assistance, call or write to the address below.

Read and understand this material before

operating or servicing the Cable Puller. Failure

to understand how to safely operate and service

this unit may result in serious injury or death.

Serial Number Starting With SPBE-2439

TABLE OF CONTENTS

Safety Alerts ..........................................3

Important Safety Information ...........................4,5

Specifications .........................................6

Features..............................................6

Set-Up and Operating Instructions .................... 7-10

Common Set-Ups.....................................11

Maintenance .........................................12

Exploded View .....................................13,14

Wiring Drawing ......................................14

Parts List ..........................................15,16

Safety Alert

Symbol

THIS SAFETY SYMBOL is used to call your attention to instructions

that concern your personal safety. It means: ATTENTION! BE AWARE!

THIS IS AN IMPORTANT SAFETY INSTRUCTION!

Read, understand and follow these safety instructions. Failure to

follow these safety instructions may result in injury or death.

DANGER

WARNING

CAUTION

Immediate hazards which, if not avoided, WILL result in

serious personal injury or death.

Hazards or unsafe practices which, if not avoided, COULD

result in serious personal injury or death.

Hazards or unsafe practices which, if not avoided, COULD

result in minor personal injury or property damage.

SAFETY ALERTS

RETAIN SAFETY INFORMATION

This manual should be read and understood by all personnel who operate

or service this Cable Puller. Failure to understand how to safely operate

and service this equipment could result in injury or death. This equipment

should only be operated and serviced by qualiﬁed personnel.

DO NOT operate cable puller in wet or damp locations.

DO NOT expose to rain.

DO NOT operate in an explosive atmosphere.

DO NOT use near energized circuits.

DO NOT use cable puller as a hoist or for lifting, supporting or

transporting people or loads. Use only for its intended purpose

as a cable puller.

DO NOT wrap rope around any body parts. DO NOT wrap rope

around wrists. Hold rope so that it may be released quickly.

ALWAYS keep rope away from operator’s feet.

DO NOT exceed load rating of cable puller, rope or accessories.

ALWAYS inspect rope before each use.

ALWAYS disconnect cable puller before servicing.

ALWAYS plug the Model 33 Cable Puller into a grounded

receptacle with a 15 amp GFCI protected circuit. DO NOT

modify the plug provided with the Model 33 Cable Puller.

ALWAYS insure cable puller is properly secured to conduit and

all pins are in place before operating.

Pulling Rope should be the only thing to contact the capstan.

NEVER let swivels, grips, etc. come in contact with the capstan.

Rope must ALWAYS be pulled over a rotating sheave. If a

sheave does not rotate, turn cable puller off immediately and

determine problem before continuing the pull.

Set up the cable puller so that pulling rope ALWAYS contacts

both rollers. (See drawing below.)

IMPORTANT SAFETY INFORMATION

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IMPORTANT SAFETY INFORMATION

YES NO

✓

MAIN ROLLER MAIN ROLLER

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IMPORTANT SAFETY INFORMATION continued

ONLY use 9⁄16" or larger double-braided composite pulling

rope with an average breaking strength of 16,000 lbs.

NEVER allow the rope to slip on a rotating capstan for more

than a couple of seconds. The rope will wear in that spot and

the rope could break under pressure.

Keep all body parts, hair, loose clothing, etc. away from

rotating parts and pinch points. Keep hands away from

capstan.

DO NOT allow the rope to overlap on the capstan. If this

condition begins to occur, immediately release the tailing force

on the rope. If this does not remedy the overlap, stop the

puller and run the puller in reverse to unwind the overlap.

During the pull, all personnel must stand to the side of the

cable puller and out of the direct line of tight pulling rope.

The cable puller must be attached to steel or schedule 40 PVC

conduit only. When attached to PVC conduit, the conduit

MUST be supported within 2" of the end.

ALWAYS inspect pins to be sure they are fully inserted through

holes and have spring clips properly attached. DO NOT

substitute any other object for factory supplied pins.

When making a vertical cable pull, keep the area underneath

the cable pull clear of all personnel.

Keep fingers away from adjustment holes and pivoting parts.

Fingers can be severed by pivoting parts.

DO NOT alter this cable puller. Doing so will void the warranty.

Guards and safety features are provided for your protection.

Wear eye protection when operating the cable puller.

Inspect all components of the cable puller before beginning

any cable pull. Replace any worn or defective components.

Be careful during assembly and disassembly of the cable

puller. Have control of components before removing any pins.

DO NOT use an extension cord longer than 100 ft. Extension

cord should be a minimum of 12 gauge wire with ground.

This cable puller exceeds 50 lbs. and will require more than

one person to lift or carry.

The motor, gear box and capstan may heat up during the pull.

Be careful.

ALWAYS pull in the direction of the arrows on top of the

capstan.

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FEATURES

• Integral heavy duty 2 speed motor

• Mounts to mobile cart for storage and ease of mobility

• No disassembly to store cable puller on mobile cart

• Quick release conduit couplings

• Tapered capstan

• Integral foot switch

• Permanently lubricated vent-free gear box

• Light weight — cable puller weighs approximately 75 lbs. (without cart)

SPECIFICATIONS

model no. — 33 Cable Puller (mounted on Mobile Cart)

width — 21

1⁄2"

depth — 23"

height — 48"

fully extended length — 104"

weight — 75 lbs. – cable puller only

121 lbs. – cable puller mounted on mobile cart

maximum pulling force — 3,000 lbs.

speeds — no load

Low – 22 ft./min.

High – 84 ft./min.

motor — 120 volts AC, 60 hertz, 13 amps

pulling rope — 9⁄16” or larger double braided composite

pulling rope with an average breaking

strength of 16,000 lbs.

Model 33 Cable Puller shown pinned

for transport on mobile cart.

3Unfold pivot tube and secure into

position as shown using transport pin.

4Cable puller shown unfolded and

pinned. 5In order to set-up the adjustable

tube in the correct direction for

the pull, unpin and remove the

adjustable tube from the pivot tube.

2Unpin the adjustable tube from the

hold down bracket as shown. Reinsert

the pin in the hold down bracket.

1Remove the transport pin to release

the cable puller from the mobile cart.

SET-UP and OPERATING INSTRUCTIONS

SET-UP AND OPERATING INSTRUCTIONS continued

YES NO

✓

MAIN ROLLER MAIN ROLLER

6Turn the adjustable tube in the

direction needed for the type pull

(UP, DOWN, SIDE – See COMMON

SET-UPS on page 11.) and slide

back onto the pivot tube to the

desired length and re-pin.

7Next, to position the extension

arm to the desired angle for the pull,

remove the pin that allows the extension

arm to be adjusted to various positions

and re-pin at desired angle. NOTE: If

needed, the extension arm length may

be adjusted. See close-up photo of side

pull in COMMON SET-UPS on page 11.

Set up the cable puller so that pulling rope ALWAYS

contacts both rollers. (See drawing above).

WARNING

DANGER

CAUTION

8Choose the

conduit coupling

for the size

conduit you will

be connecting

to. Remove the

conduit lock nut

and place the

conduit coupling

over the conduit.

Then, replace

and tighten the

conduit lock nut.

The couplings

are stored on

the mobile cart

on a pivoting

rod. Remove

the lynch pin to

lower the rod.

9Next, move the cable puller into

position and attach the extension

arm onto the conduit coupling. You

should hear a ”click“ as the conduit

coupling fits into the extension

arm. If extension arm is not at the

correct angle to attach to conduit

coupling, the angle and/or length of

the extension arm may be adjusted.

Also, the adjustable tube can be

repositioned.

Keep fingers away from adjustment mount holes and

pivoting parts. Fingers can be severed by pivoting parts.

WARNING

DANGER

CAUTION

10 Operator may stand on

either side of the cable

puller. Place the foot switch

on the side the operator

will be standing. Plug the

cord into a 15 amp GFCI

protected outlet.

11 Turn on/off lever to the “ON”

position

12 Turn the FWD/REV switch

on motor to the forward

position. (not shown)

SET-UP AND OPERATING INSTRUCTIONS continued

13 Depress the foot switch and check the

rotation of the capstan with the pulling

rotation decal on the cable puller.

14 Next, turn the High/Low speed switch

to the desired position, “H” or “L”.

15 To begin the

pull, place 2

to 3 wraps of

the pulling

rope around

the capstan.

Depress the

foot switch

and begin

the pull. If

the amount

of tension

(tailing force)

you have to

put on the

pulling rope exceeds approximately

10 lbs., then turn the cable puller off

and add one wrap of the pulling rope.

Note that if the rope is in a “v” shape

as shown in photo 14, the pull for the

operator is easier than if pulled at a

90°. (or “L” shape)

16 When the pull is completed, pull the

ring on the back of the extension arm

to separate the conduit coupling from

the extension arm. Loosen the lock nut

and remove the conduit coupling.

SET-UP AND OPERATING INSTRUCTIONS continued

NEVER allow the rope to slip on a rotating capstan for more

than a couple of seconds. The rope will wear in that spot and

the rope could break under pressure.

DO NOT allow the rope to overlap on the capstan. If this

condition begins to occur, immediately release the tailing

force on the rope. If this does not remedy the overlap, stop the

puller and run the puller in reverse to unwind the overlap.

The motor, gear box and capstan may heat up during the pull.

Be careful.

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