CTC Union 380 S 18 Caractéristiques techniques

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Installation- and maintenance instruction

CTC 380 S

Model 18 / 22/ 27/ 33 / 40 / 50 / 63

161 505 41-4 2015-11-19

IMPORTANT

READ CAREFULLY BEFORE USE

KEEP FOR FUTURE REFERENCE

Installation- and maintenance instruction

CTC 380 S

Model 18 / 22 / 27 / 33 / 40 / 63

For your own reference

Fill in the information below. It may be useful if anything should happen

Product Manufacturing No.

With reservation for typing errors. Subject to alterations in design.

Plumber Name

Date Telephone No.

Electrician Name

Date Telephone No.

Chimney sweep Name

Date Telephone No.

161 505 41-2 2013-01-14

4CTC 380 S

General information

Table of contents

GENERAL INFORMATION 4

Welcome _______________________________________________________________________ 5

Important to remember! ______________________________________________ 6

Safety Instructions _______________________________________________________ 6

General installation conditions ___________________________________ 6

1. Technical information ___________________________________________ 7

1.1 Technical data____________________________________________________7

1.2 Measurements___________________________________________________8

1.3 Description________________________________________________________9

2. Installation____________________________________________________________ 10

2.1 General information __________________________________________ 10

2.2 Boiler room______________________________________________________10

2.3 Transport ________________________________________________________ 10

2.4 Unpacking_______________________________________________________ 11

2.5 Boiler stand ____________________________________________________11

2.6 Connection to chimney_____________________________________ 12

2.7 Flue gas temperatures _____________________________________12

2.8 Hudraulic connection boiler ______________________________13

2.9 Safety valve boiler ____________________________________________13

2.10 Heating circuit pump _______________________________________14

2.11 Heating circuit mixing valve ______________________________ 14

2.12 Connection domestic hot water (DHW) and secon-

dary heating circuit __________________________________________14

2.13 DHW charging pump________________________________________14

2.14 System diagrams _____________________________________________ 15

2.15 Drainage/Drain valve_________________________________________ 15

2.16 Filling ______________________________________________________________15

2.17 Siphon ____________________________________________________________15

2.18 Neutralisation box ____________________________________________ 15

2.19 Chimney solutions____________________________________________ 16

3. Electrical installation boiler________________________________ 18

3.1 General information. _________________________________________ 18

3.2 Power supply __________________________________________________ 18

3.3 Main switch _____________________________________________________ 18

3.4 Heating circuit pump ________________________________________ 18

3.5 Heating circuit mixing valve _______________________________18

3.6 DHW charging pump________________________________________18

3.7 Safety limit thermostat (STB) _____________________________18

3.8 Electrical diagram 582451/1______________________________ 19

4. First start - Commissioning________________________________ 20

4.1 Before ﬁrst start _______________________________________________20

4.2 First start_________________________________________________________20

4.3 After ﬁrst start __________________________________________________ 20

5. Operation _____________________________________________________________ 21

5.1 General information __________________________________________ 21

5.2 Regular inspection ___________________________________________ 21

5.3 Standstill _________________________________________________________21

5.4 Frost risk_________________________________________________________ 21

5.5 Boiler cleaning _________________________________________________ 22

5.6 Spiro-Condens system cleaning ________________________ 23

5.7 Drainage _________________________________________________________25

5.8 Oil operation____________________________________________________ 25

5.9 Operations disturbance ____________________________________ 26

6. Comfort control ___________________________________________________ 27

5CTC 380 S

General information

Welcome

Congratulations! You have just bought a CTC 380 S

a 3-stroke oil heating boiler for progressive heating,

which really corresponds to the present market

demands of low energy consumption, comfort and low

environmental inﬂuence.

We hope you will be very pleased with your CTC 380 S

and you can read about how to operate your boiler in

the following pages.

The CTC 380 S is designed to last for many years,

and it is here you will ﬁnd the information you need to

operate and maintain the boiler unit correctly and ensure

its longevity.

• The CTC 380 S is designed for ﬁring with a

minimum of ecologically harmful emissions and

energy losses.

• The CTC 380 S is available in seven sizes from

18-63 kW.

• The CTC 380 S supplies the total requirement of

heating and DHW of the house.

• The CTC 380 S has in order to simplify the

installation, water- and ﬂue gas connections on

the top as well as the rear side of the boiler.

• The CTC 380 S is equipped with an adapted,

extensional weather-compensated Comfort-

control which totally fulﬁls the requirements of a

comfortable and energy-saving operation.

• The CTC 380 S is thanks to the space-generous

burner door and easily accessible combustion

surfaces very maintenance-friendly.

• The type indication of the boiler is found on the

product label on top of the boiler.

6CTC 380 S

General information

!Regulations: The

installation of the

boiler and the heating

system must be car-

ried out by authorized

personnel according

to existing engineering

standards and building

regulations.

Important to remember!

Especially check the following points at delivery and

installation:

• The installation must be carried out by authorized

personnel according to existing engineering

standards and building regulations.

• A correct function of the CTC 380 S, as well

as the manufacturer warranty to be valid

is only guaranteed when the installation,

handling and maintenance are made as by the

recommendations in this technical manual.

• Operation disturbances and defects which are

caused by a not workmanlike handling as well as

direct violent handling of the product, liberates the

manufacturer from its warranty commitments.

• Remove the packaging. Before installation, check

that the product has not been damaged during

transport. Notify the forwarding agent of any

transport damage.

• Check that a safety valve drain pipe to the ﬂoor

drain is being ﬁtted at the installation.

• Check the condition of the chimney and secure its

durability against condensate.

• Please read the chapter about cleaning and

maintenance in the end of this manual.

• Check the pressure in the expansion vessel

annually.

• Please, hand over this technical manual to the

customer after the installation!

Safety Instructions

The following safety instructions should be followed

when handling, installing and using the CTC 380 S:

• Ensure that the boiler is currentless before any

interventions.

• Do not ﬂush the boiler or any of its control

equipment with water.

• The ﬂue gas channel and the ventilation duct of the

boiler room for air supply must not be blocked.

• Check that the burner and its oil tubes are tight.

• The operating switch of the boiler must be off if the

oil burner is opened and in maintenance position,

for example during cleaning or service.

• This appliance is not intended for use by persons (

including children) with reduced physical, sensory

or mental capabilities, or lack of experience

and knowledge, unless they have been given

supervision or instruction concerning use of the

appliance by a person responsible for their safety.

• Children should be supervised to ensure that they

do not play with the appliance.

General installation conditions

A correct function of the CTC 380 S, as well as the

manufacturer warranty to be valid is only guaranteed

when the installation, handling and maintenance are

made as by the recommendations in this technical

manual.

Operation disturbances and defects which are caused

by a not workmanlike handling as well as direct violent

handling of the product, liberates the manufacturer

from its warranty commitments.Please, hand over this

technical manual to the customer after the installation!

7CTC 380 S

General information

3-stroke oil-heating boiler CTC 380 S

Model 18 22 27 33

Rated output kW 18,3 22 27,3 33,9

Rated input kW 19,6 23,7 29,2 36,1

Oil supply kg/h 1,65 2,0 2,46 3,05

Flue gas mass ow g/s 8,2 9,9 12,2 14,7

Boiler resistance mbar 0,07 0,10 0,14 0,21

Boiler water resistance ( ∆ 20K) mbar 2,0 2,0 3,0 3,0

Flue gas losses * % 5,49 5,19 5,61 5,7

Radiation losses * % / W 1,11 / 216 1,11 / 216 0,79 / 215 0,6 / 215

Boiler efciency % 93,4 93,7 93,6 93,7

Flue gas temperature * °C 138 136 146 160

Boiler efciency at 70 °C % 93,8 94 94 94,1

Flue gas temperature 70 °C °C 130 128 138 152

Max. Operation pressure boiler (PS) Bar 3 3 3 3

Max. Operation temperature boiler °C 110 110 110 110

Water content l 98,5 98,5 92 92

Weight kg 197 197 200,5 210

Number of turbulators Pcs. 6 6 9 9

Turbulator model 21/45 27/45 27/45 21/45

Electrical data 230V 1N~ 230V 1N~ 230V 1N~ 230V 1N~

1. Technical information

1.1 Technical data

3-stroke oil-heating boiler CTC 380 S

Model 40 50 63

Rated output kW 39,7 51,2 61,6

Rated input kW 42,7 55,1 66,9

Oil supply kg/h 3,6 4,65 5,65

Flue gas mass ow g/s 17,1 23,7 29,7

Boiler resistance mbar 0,4 0,29 0,5

Boiler water resistance ( ∆ 20K) mbar 5,0 8,0 9,0

Flue gas losses % 5,7 6,75 7,61

Radiation losses % / W 0,6 / 215 0,45 / 249

Boiler efciency % 1,11 / 216

Flue gas temperature * °C

Boiler efciency at 70 °C %

Flue gas temperature 70 °C °C

Max. Operation pressure boiler (PS) Bar

Max. Operation temperature boiler °C

Water content l

Weight kg

Number of turbulators Pcs.

Turbulator model

Electrical data 230V 1N~

* According to

EN 303-3

8CTC 380 S

General information

1.2 Measurements

Legend

• 1a. Primary ﬂow top R 1”, (18-33)*

• 1b. Primary ﬂow top R 1 ¼”, (40-63)*

• 2a. Return ﬂow top R 1”, (18-33)*

• 2b. Return ﬂow top R 1 ¼”, (40-63)*

• 3a. Primary ﬂow rear R 1”, (18-33)*

• 3b. Primary ﬂow rear R 1 ¼”, (40-63)*

• 4a. Return ﬂow rear R 1”, (18-33)*

• 4b. Return ﬂow rear R 1 ¼”, (40-63)*

• 5. Expansion connection R 1”

• 6. Drainage R 1”

• 7a. Flue gas outlet top ” 130 mm, (18-33)*

• 7b. Flue gas outlet top ” 150 mm, (40-63)*

• 8. Basic unit Siemens RVS13.143

• 9a. Operator unit Siemens AVS37.294

• 9b. Power pack Siemens AVS16.290

• 10. Adjustable feet M10

• 11. Flue gas outlet rear

*) Output-sizes in kW

9CTC 380 S

General information

1.3 Description

The principle parts of the design consist of measure made steel/stainless

steel plates. The boiler has been pressure- and tightness tested and is

provided with skin-tight heat insulation as well as powder coated covers

plates.

Flue gas outlet

Connections on the top and rear side.

Burner hood

The burner hood is an

integrated and sophisticated

component part of the boiler.

Hinged arm

The cleaning door is equipped with hinges

which serves as a hinged arm. In that

way is it easier to swing out the

burner in connection to inspections and

maintenance.

Operator unit

The operator unit of the Comfort-control –

Siemens AVS37.294. For more information,

see the part Electrical installation –

Comfort-control.

Power pack

The power pack of the control panel –

Siemens AVS16.290. For more information,

see the part Electrical installation –

Comfort-control.

Turbulators

The function of the turbulators is to

create turbulence of the ﬂue gases, in

order to improve the amount of thermal

energy which is transmitted to the

boiler water. All sizes are from factory,

equipped with for each size adapted

standard turbulators. The turbulators

are reached behind the cleaning door

in the front of the boiler.

Adjustable feet

The boiler is equipped with four

adjustable feet.

Basic unit

The basic unit of the Comfort-control

– Siemens RVS43.143. For more

information, see the part Electrical

installation – Comfort-control.

Heat insulation

In order to minimize the heat losses the

boiler is provided with solid, skin-tight

heat insulation.

Ripples

The boiler-sizes 33, 40 and 63 kW

are equipped with ripples. The ripples

enlarge the the surfaces in which the

interchange of heat of the second ﬂue

gas stroke takes place. This results in

an optimized heat transfer of the ﬂue

gases to the boiler water.

Combustion chamber

The generous sized combustion

chamber offers the adjusted Low NOx oil

burner optimal performance.

DUO-Temperature System

The combustion chamber is surrounded

by two mantles, which allows low-

temperature operation protected from

dew-point corrosion resulting in a long-

life operation.

Cleaning door

Thanks to the large cleaning door are the

turbulators within easy reach as well as it

facilitates the simultaneously cleaning and

maintenance of the heating surfaces of the

boiler.

10 CTC 380 S

General information

!Check the pressure in

the expansion vessel

annually.

2. Installation

2.1 General information

The installation must be carried out by authorized personnel according to

existing engineering standards and building regulations.

The boiler must be connected to an expansion vessel in an open (the

expansion vessel of high placement together with safety- and return pipe)

or a closed system. At an open system the distance between the expansion

vessel and the highest placed radiator must not be less than 2,5 m to avoid

oxygen-enrichment of the system.

2.2 Boiler room

The boiler room must correspond to existing building regulations and

particularly then the ﬁring regulations of the present country.

The boiler room must be equipped with a venthole for air supply. The cross

section area of the venthole must be at least 6,5 cm2pro 1 kW boiler output.

2.3 Transport

To avoid transport damage, do not unpack the boiler until it has been

transported to its site in the boiler room. The boiler can be handled and lifted

in the following way:

• Forklift

• Lift band round the pallet. Note! Only with the packing on.

• Sack barrow

• By putting carrier pipes in the water connections on the rear side,

respectively the build-in 1” carrier sockets on the front side of the boiler

Ce manuel convient aux modèles suivants

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