CT CT60 Manuel de l'opérateur

605

Itisimportantthatthismanualisreadandfullyunderstood

beforetheCT60LifelineSystemismountedorserviced.

Alteration,misuseofthissystem,orfailuretofollowthese

instructions,mayresultinafallorfallprotectionfailure

leadingtoseriesinjuryordeath.

AccordingtoEN795:2012TypeCandCEN/TS16415:2013

Userinstructionmanual

CT60

HorizontalLifelineSystem

CertiﬁedbyDEKRATestingandCertiﬁcationGmbH

真誠 ‧ 開拓

P11

P14

P17

P18

CT60LifelineSystem

1.GeneralInstruction

2.SystemInformationandUsagelimitations

3.ProductPerformanceandLimitations

4.Pre-installationInstructions

5.SystemInstallation

6.SystemComponents

7.MaintenanceandStorage

8.InspectionandCheckList

Danger!

Warning!

Note

Information

Explanationoficons

TableofContents

10.TheInstallationDocumentation

9.CustomizedComponent

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Safety

zone Fall arrest

zone

Restraint

zone

Itisimportantthatthismanualisreadandfullyunderstoodbefore

theCT60LifelineSystemismountedorserviced.Alteration,misuse

ofthissystem,orfailuretofollowtheseinstructions,mayresultinafall

orfallprotectionfailureleadingtoseriesinjuryordeath.

CT60LifelineSystem

1.GeneralInstruction

1.11TheCT60systemisahorizontallifelinefallprotectionsystemthatusesasfallarrest,

1.11workrestraintsystemandgivetheworkersthefullfreedomofmovement.

1.21ThemainpurposeoftheCT60Systemistoeliminateorreducetheriskoffalling,injury,

1.21ordeaththatmayoccurwhentheuserisworkingatheight.

1.31TheCT60Systemuses#316stainlesssteelcables,availablein8mm(7x7)and8mm(1x19).

1.31TheCT60Systemcanbeusedforstraightandmaximumanglesof90°operation.

1.31Themaximumtiltangleis15°.Thelongestdistancebetweenthetwobracketsis15m.

1.31Thesystemcanbeinstalledonceilings,roofsandwalls.

2.1Foroverheadinstallationcanholdupto4usersbothwith8mm(7x7)and

2.18mm(1x19)stainlesssteelcable.

1.41TheCT60Systemcanholdupto:

1.51The1.4contentdoesnotincludeworkersinthesafetyzone

1.51(Ex:safetyzone,restraintzoneandrestingzone).

1.1Forroofinstallation,8mm(7x7)stainlesssteelcablecanholdupto4users,

1.18mm(1x19)stainlesssteelcablecanholdupto6users.

真誠 ‧ 開拓

CT60LifelineSystem

1.1EndAnchor

2.1EnergyAbsorber

3.1CableTensioner

4.1#316StainlessSteelCable

5.1SwageCableEnd

6.1IntermediateBracket

7.1Trolley

8.1CurveIntermediateBracket

1.61TheCT60Systemincludesstainlesssteelcables,endanchors,intermediatebrackets,curveintermediate

1.61brackets,energyabsorbers,cabletensionerandtrolley.

1.1Theendanchorisusedasaﬁxingpointforthetwoendsofthecable.

3.1Thecabletensionercanadjustthetensionofthecableandprovidetheindicationofthetension.

4.1TheCT60Systemallowsthetrolleytopassthroughtheintermediatebracketsandcurve

4.1intermediatebrackets,alsocanbeconnectedanddisconnectedatanyposition.

2.1Energyabsorberactsasanenergydispersertoabsorbsomeofthefallenergyand

2.1toserveasafallindicator.

1.71InstallationandenvironmentalevaluationoftheCT60Systemmustbecarriedoutbyaqualiﬁed

1.71companyorpersonneltrainedbythemanufactureraccrodingtothestandardproceduresprovided

1.71intheinstructionmanual.

1.81TheCT60SystemstandardsareinaccordancewithEN795:2012TypeCandCEN/TS16415:2013

1.91TheCT60SystemiscertiﬁedbyDEKRATestingandCertiﬁcationGmbH.

2.SystemInformationandUsagelimitations

FortheﬁrstinstallationbeforeusingtheCT60System,youandyourinstallermustbe

trainedbythemanufacturerorbyqualiﬁedpersonnelapprovedbythemanufacturer.

2.11TheCT60Systemshallbeusedbytrainedandauthorizedpersonnelwhoareingoodhealth.

真誠 ‧ 開拓

Brain

Circulation

Heart

Circulation

Leg

Circulation

CT60LifelineSystem

2.91Mustprovideallusersthisinstructionmanualandmustinform

2.91userstokeeptheinstructionmanualforreferenceanddonot

2.91discardtheinstructionmanual.

2.21ThebuyeroruserisresponsibleforthesafetyandcompatibilityoftheCT60System.

2.31UseoftheCT60Systeminworkplacewithphysicalorenvironmentalhazardmayrequireadditional

2.31precautionstoreducethepossibilityofinjurytotheuserordamagetothesystem.Hazardsmay

2.31include,butarenotlimitedtoheat,chemicals,corrosiveenvironments,highvoltagepowerlines,

2.31gases,movingmachinery,andsharpedges.

2.41TamperingwiththeCT60Systemcomponentsisprohibited.Allmodiﬁcationsoralterationsshallbeprior

2.41authorizedbythemanufacture.

2.51Usersmustcarryoutapre-useinspectionoftheCT60Systemtoensurethatitoperatescorrectlybeforeuse.

2.61Usersmustbeingoodhealthandnotaﬀectedbyalcohol,drugandmedicine.

2.71Usersmustbefamiliarizedwiththerelevantaccidentpreventionregulations.

2.81Theremustbearescueplaninplaceandanabilitytoimplementtheplanintheeventofafall.

Followingafall,aworkermayremainsuspendedinupright

conditioninaharnessfornolongerthanﬁveminutesor

she/hemayresultinfatalcondition.

2.10IfotherPersonalProtectiveEquipment(PPE)isusedasaprotection

2.10againstfall,restrictionorrescue,therelevantinstructionmanualis

2.10required.

2.11TheCT60Systemcannotbeusedforpurposesotherthanfall

2.11protection,(ex:liftingequipment,transportationorleisureactivity)

2.11toavoidpossibleseriousinjuryordeath.

3.ProductPerformanceandLimitations

Usersmustfollowtheperformancespeciﬁcationsspeciﬁedinthe

CT60HorizontalLifelineSysteminstructionmanual.

Failuretodosowillhavetheriskoffallingfromheightwhichmay

resultinseriousinjuryordeath.

3.11Thebreakingstrengthof8mm(7x7)stainlesssteelcableis39.0kNandthe8mm(1x19)stainlesssteel

3.11cableis52.8kN

3.21Themaximumforceattheendanchorswas31.96KN,accordingtothedynamicdroppingtest.

3.31Itisimportanttoreducethedeﬂectionasmuchaspossible,andfocusontheclearancedistanceofSD.

3.31(seeillustration4.9)

3.41WhenusersusetheCT60System,thetotalweightofthehooks,trolleyandfallarresteronthecable

3.41shallnotexceed10kg.

2.12Resellerisresponsibleforprovidingtheinformationaboutmounting,

2.12operating,andinspectinginthelocallanguage.

真誠 ‧ 開拓

6mm

CT60LifelineSystem

4.Pre-installationInstructions

BeforeinstallingtheCT60System,youmusthaveaqualiﬁedengineertocalculate

theexpectedsystemstrength,tomakesureallthecomponentsofthefallarrest

systemarestableandabletowithstandtheforcecausedbythefall.Also,itis

necessaryfortheuserstoprovidealldocumentsneeded.

4.11Youmustconsiderthemaximumloadthatthestructurecanwithstand.

4.21Makesurethatthereisenoughfreespace(seeillustration4.9),toreducethefalldistanceandlimit

4.21thepossibilityoffreefall.Itisnecessarytoconsidertheadjustheightofthefallarrestsystem,incase

4.21oftheswingorinsuﬃcientdistancecausedbyanaccidentalfall.

4.31Checktherisksassociatedwithenvironmentalandelectricalhazards.AvoidusingtheCT60Systemnearhotlines.

4.41Eachbuildingmusthaveasafeandsuitableentranceandexitintheworkcrossingarea.

4.41TheCT60Systemisdesignedtominimizethepossibilityoffallingandwouldnotrestrain

4.21theuserʼsworktask.

4.51TheCT60SystemshallbeinstalledbyanapprovedtechnicianandmeettheEN795standardrequirements.

4.61TheCT60Systemissuitableforitscomponentsmadebythemanufacturer;othercomponents

4.61donotguaranteeitsfunction.

4.71TheCT60Systemcanbeusedwithrelatedsafetyproducts

※

4.81ThetrolleymustusethecarabinerincludedintheCT60System.Afterthecarabinerisfastened,

4.81theopeninggatediameterofthetrolleymustnotexceed6mm.

※Itisrecommendedtouseafallarrester

※thatmeetstheEN360standardwith

※CEcertiﬁcation.

※(Lightaspossible;Weightlessthan10kg)

No.1EN354CompliantLanyards

No.2EN355CompliantEnergyAbsorber

No.3EN358CompliantWorking

No.3PositioningBelt

No.4EN361CompliantFullBodyHarness

No.5EN362CompliantConnectors

No.6EN795ACompliantAnchorDevices

真誠 ‧ 開拓

AH：Anchorpointheight

LH：Lifelineheight

FF：Freefalldistance

FD：Falldistance

SD：Safeclearancedistance

C：Cabledeﬂection

L：Lengthoflanyard

A：Lanyardenergyabsorberexpand

U：Userheight

M：1metersafetydistance

CT60LifelineSystem

4.91RecommendedfreespacecalculationfortheCT60System.

Anchorpoint

C：Cabledeﬂection

L：Lengthoflanyard

A：Lanyardenergy

A：absorberexpand

U：Userheight

M：1metersafetydistance

LifelineSystem

5.SystemInstallation

5.11TheCT60Systeminstallationshallbeinaccordancewithcurrentnationalsafetystandards.

5.21Pre-mountingmeasurementandveriﬁcation:

5.21BeforeyoubegininstallingyourCT60System,youshouldtakesometimetoplanahead.

5.21Checkthesurfacetomakesureitisﬂat,leveledandﬁrmenoughtosupporttheCT60System.

5.31Placemountbracketsandanchorsonthesubstructureaccordingtothelayout.

1.1Locateandmarkmountingpoints.

Usingmountingbracketasatemplate,measureandmarkthescrewholes.

Themaximumdistancebetweentwointermediatebracketsmustnotexceed15m.

LH：Lifelineheight

C ：Cabledeﬂection

L ：Lengthoflanyard

A ：Lanyardenergyabsorberexpand

U ：Userheight

M ：1metersafetydistance

SDʼsCalculationmethod：

SD = C+L+A+M+U-LH

※ Cabledeﬂection：maximum2130mm.

真誠 ‧ 開拓

1.1Screwjawssetwasherintobodyhousingandthentightenitwithaspanner,under

1.1normalconditionthesuggestedmaximumtighteningtorqueis28Nm.

2.1Fixthebodyhousingwithsealingsolution.

5-8mm

*Othermethodscanbe

*appliedfortightening

*theswagelesscableend.

1.1Insert#1,#2,and#3ontothecableinorder.

3.1Tightenthe#4backtoJawset,andcomplete.(CableTensioner)

3.1Tightenthe#4backtoJawset,andcomplete.(3in1CableTensioner)

2.1Unscrewthe#4,andcheckforthecorrectpositionofthe#2andcable.

#1:BodyHousing #2:Jawset #3:Copperring #4:End

CT60LifelineSystem

5.41AllcomponentsoftheCT60Systemmustbemadebythemanufacturerandallassemblymustbe

5.41performedbyaninstallerauthorizedbythemanufacturer.Duetoadvancesintechnologyifthere

5.41areanychangesintheinstallationmethod,theinstallermustbetrainedagain.

2.1Usethecorrectdimensionsondrillbitasaccordingtotheinstructionʼsspeciﬁcations.

2.1(Diameter/Depth)

3.1Removedustandremains.

4.1Lockingintermediatebrackets,cornerbracketsandendanchorsusingcorrecttighteningtorques.

Exceedingtorquelimitmaydamagethecomponentandcausing

majoraccident,injuryordeath.

Makesurethecabledoesnʼtgettwisted.

5.51Swagelesscableendinstallation:

真誠 ‧ 開拓

6.35mm

CT60LifelineSystem

5.61Crimptheswagewithhydraulictoolintothecable:

1.1Before

2.1After (3in1CableTensioner)

2.1After (CableTensioner)

3.1UsetheGo/GoChecktocheckifitispressedtightly.

5.71Cabletensioneradjustment:

1.1Usea6.35mmscrewdrivertotightenthecable.

2.1Tightenthecabletensioneruntilthetensionindicatorof

2.1the45mmwasherisfreetorotate.

Excessivetighteningthecablemayresultinsystemdamage

45mmWasher

lock

Pre-tensionwasher

Beforepre-tension

45mmWasher

rotatefreely

Pre-tensionwasher

pressed

Afterpre-tension

真誠 ‧ 開拓

CT60LifelineSystem

5.81Energyabsorberinstallation

Alignitsmountingholetoendanchor,theninserttheM12bolttoﬁxitinplace.

Energyabsorbershouldbeﬁxedbeforecableandendanchor.

Indicator

notactivated

Indicator

activated

DonotusetheCT60System

ifthefallindicatorisactivated.

5.91CT691UniversalTrolley

1.Hangthetrolley

1.ontothecable.

2.Hookthecarabiner

2.ontothetrolley

2.athorizontallevel.

1.Hangthetrolley

1.ontothecable.

2.Hookthecarabiner

2.ontothetrolley.

3.Assembledcomplete.

5.10CT697OverheadTrolley

3.Assembledcomplete.

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