Crosscontrol CrossFire IX Manuel utilisateur

Revision: 1.0

TECHNICAL M ANUAL

2017-12-07

CrossFire IX

Technical manual

www.crosscontrol.com

CrossFire IX

Revision: 1.0

Technical manual

2017-12-07

w ww.crosscontrol.com

Contents

1. Introduction ................................................................................................................3

1.1. Product models.....................................................................................................3

1.2. Conventions and defines.......................................................................................4

1.3. Identification.........................................................................................................5

1.4. Maintenance and care.........................................................................................5

1.5. Supporting documentation ...................................................................................5

2. CrossFire IX device overview .......................................................................................6

3. Mechanical installation ...............................................................................................7

3.1. Mounting..............................................................................................................7

3.2. Installation position................................................................................................7

3.3. Heat dissipation ....................................................................................................7

3.4. Environmental considerations................................................................................8

4. Electrical installation....................................................................................................9

4.1. Connectors...........................................................................................................9

4.2. Power supply installation......................................................................................11

5. Basic operations........................................................................................................13

5.1. Software and installation.....................................................................................13

5.2. Starting up..........................................................................................................13

5.3. Shutting down.....................................................................................................13

6. Interface overview ....................................................................................................14

7. Interface Characteristics............................................................................................15

7.1. Power interface..................................................................................................15

7.2. Communication interfaces..................................................................................16

7.3. Analog inputs 1-8................................................................................................17

7.4. Digital inputs 1-4..................................................................................................17

7.5. Frequency inputs 1-2...........................................................................................18

7.6. Outputs 1-8.........................................................................................................18

7.7. Wi-Fi....................................................................................................................21

7.8. Sensor supply......................................................................................................21

7.9. Ignition signal......................................................................................................21

7.10. Firmware update..........................................................................................22

7.11. Digital inputs as ID interface..........................................................................22

7.12. Status LED indicator ......................................................................................22

7.13. Memory .......................................................................................................24

7.14. RTC and back-up battery .............................................................................24

7.15. Diagnostics...................................................................................................24

8. Software overview.....................................................................................................25

9. Specifications............................................................................................................26

9.1. Environmental specifications ...............................................................................26

9.2. Certifications.......................................................................................................27

9.3. Weight and dimensions.......................................................................................28

10.Technical Support......................................................................................................30

11.Trademark, etc..........................................................................................................31

CrossFire IX

Revision: 1.0

Technical manual

2017-12-07

w ww.crosscontrol.com

1. Introduction

CrossFire IX is the 2nd productonCrossControl’s newI/OController platform.It is a compact 32-

bit I/O module, designedfor advanced hydraulicscontrol in Agricultural and Construction

equipment.Itoffers 22 I/O channels, versatile and configurable in software. Fieldbus network

capabilities include bothCANopenand J1939(planned). Wirelesscommunicationis offeredas an

option, making this module into a Smart connect interface in highly cost sensitive systems.

Business rationale:

Smaller I/Omodule basedupon the high-end Crossfire SX.

Accuracy oninputs and outputs givesan outstanding performance in machine c ontrol.

A smaller I/Ocount and a muchlower price makes this product a perfect CANopenslave or

J1 939 device (planned) in a sub system or on machineswhere lessI/Ois needed.

A strong companion withour displays when serious I/O capabilitiesare needed.

Rich feature list. Can solve most tasksincluding hydraulic v alve control, sensor inputs,

buttondecoding, lampsand more.

Technical summary:

CF IX is able to drive 4 proportional valveswith current feedback and 4 on-off v alves

simultaneously. On-off outputs canbe also usedin PWM mode withlimited current feedback

which canbe usedfor diagnostics. CrossFire IX contains8 analog inputs, which can be

configuredindividually to accept voltage (0-10V/0-32V) and 4-20mAcurrent signals. In

addition there are 6 dedicateddigitalinputs of which 2 can be configured for frequency input

or to form a dualchannelencoderinput.All inputs(digital and analog) canbe individually

configuredto have pull-up or pull-downresistor activated.

This technical manual providesimportantinformation regarding the device’s hardware and its

basic usage. For software, pleasesee chapter 1.5 Supportingdocumentation.

1.1. Product models

Crossfire IX is based upon the CrossFire SX, a very flexible platformthateasily can be adapted.

Reduced complexity is a guiding principle in the design with the purpose to facilitate ease of:

adaptability, testing, code readabilityand to further raise the quality.

CrossFire IX is built in three productvariants that share the same hardware architecture,enclosure

and connectors. The PCB is the same for all versions but is populateddifferently.

Part nr.

Product variant

C000141-40

Crossfire IX, wireless (customer branded)

C000141-50

Crossfire IX, CANopen slav e

C000141-70

Crossfire IX, CANopen slav e with data logger option

CrossFire IX

Revision: 1.0

Technical manual

2017-12-07

w ww.crosscontrol.com

Feature

C000141-40

C000141-50

C000141-70

Analog inputs

Digital inputs

Frequency inputs

Standard PWM

Adv anced PWM

CAN

Protocol

CANopen

FRAM

2kbyte

8 kbyte

FLASH

4 Mbyte

Wi-Fi

YES

12V sensor supply

YES

Status LED

YES

Real Time Clock with battery

YES

1V ol tage (0..10V), Current (4..20mA)

2V oltage (0..10/32V), Cu rrent (4..20mA), Pull up/down

1.1.1. Customized modules

The platformenablesadditionalcustomizationof hardware and software. Described herein are the

features included using product models described above. Any additional feature will b e described in

model specific documentation.

1.2. Conventions and defines

The followingdefinitions are usedto separate model specific details within this document.The

observe symbolis also usedto highlight such difference.

The ‘observe’ symbol is used to highligt informationregarding differencesbetweenproduct

models and options.

The ‘exclamation’ symbol is used to highlight information that is especially important for the

end-user.

Different text formats usedin this document are described in the table below:

Format

Use

CrossFire IX

Revision: 1.0

Technical manual

2017-12-07

w ww.crosscontrol.com

It alics

Names, designations and references.

Bolded

Important information.

1.3. Identification

Each device has a label with article number,serial number and revisionwhich identify your unique

device. Take note of these numbers. During service and other contact withthe supplier it is

important to be able to provide this information.

1.4. Maintenance and care

Handle the device with care and pay attention to the following handling directives:

Disconnect all cablesto the device during welding or when performing other service to the

machine imposing a risk of damaging electronic devices.

Service and repair to the device shall only be made by authorised personnel. If the device is

opened by unauthorised personnel, itswarranty will be voided.

Avoid using alkaline,alcoholic or other chemicals for cleaning; doing so may damage the

device.However,small amount isopropyl alcohol maybeusedfor removingharsh stains.

Avoidsprayor apply water oralcoholdirectly to the device.Instead, dampen the cloth

lightly before using it for cleaningthe device.

Nev er use high-pressure air, water or steam to clean the device.

1.5. Supporting documentation

This technical manual providesimportantinformation regarding the device’s hardware, properties

and basic usage. It’s very important to read this manual before installation and usage of the unit.

Not following the instructions around installation, and operationof the unit may lead to reduced

safety of operators and machinery.

In addition to this document other supportingdocumentsareavailable on our support site:

CrossFire IX - CANopen Slave Developers Guide.docx

- Describesthe software specifics for the Crossfire I X,CANopen slave product

CrossFire IX

Revision: 1.0

Technical manual

2017-12-07

w ww.crosscontrol.com

2. CrossFire IX device overview

The top side of CrossFire IX holds a labelwith informationabout product article number, serial

number and revision. It also displays a status LED, see chapter 7.12 Status LEDindicator.

On the connector side of the device there are one AMP 35-pinmulti-pinconnectors mounted

holding the CrossFire IX I/O interface. More Informationabout connectors can be found in

chapter 4.1 - Connectors

The enclosure is built in glass fibre reinforced nylon. For extreme moisture and condense

protection, the unit is filled with a silicone gel. This potting also improves the shock and vibration

resistance.

Identification

label

Status LED

CrossFire IX

Revision: 1.0

Technical manual

2017-12-07

w ww.crosscontrol.com

3. Mechanical installation

This chapter contains recommendations for mechanical installationof the CrossFire IX device.

3.1. Mounting

CrossFire IX is designedwith a three pod mounting footprint that allows for flexible mounting.

However, fastening the unit to an unevensurface may stress the enclosure, or possibly evenflex the

circuit board inside, leading to a premature failure.

Ensure the mounting bolts are of grade 8.8 or higher. The mounting holes have clearance for M6

bolts.

The recommended torque for the screwsis 9.8Nm for a mounting plate in steelor whenusing a

nut.

Note: recommendedtorque must be checkedagainst mounting plate material.

Ensure there is adequate clearance to insert/remove allof the connectors.

3.2. Installation position

Align CrossFire IX so that the cable entries of the connectors are not face upwards.

3.3. Heat dissipation

To enable sufficientc ooling, the device must be installedto allow ambient air to circulate around it.

A clearance of at least 50 mmaround the device is recommended.

CrossFire IX

Revision: 1.0

Technical manual

2017-12-07

w ww.crosscontrol.com

Ask CrossControlfor recommendations about sandwich mounting.

3.4. Environmental considerations

To ensure proper and reliable operation of the device,followthe recommendations below:

The device shall be placedin a way thatpreventsthe unit from direct exposure to water or

sunlight.

To enable sufficient cooling, the device mustbe installedto allow ambient air to circulate

around it. A clearance of at least 50 mm around the device is recommended.

Avoid installing the device near hot air vents or in direct sunlight.

To maintain the device’s IP classification, the connector must be attached. Blind plugs for

not connectedsignals/cables are also necessary.

Loose mounting bolts are a commoncause for excessive v ibration. They may come loose

due to improper mounting techniques suchas omitting thread locker or lock washers, over-

or under-tightening. Proper tightening requires clean dry bolts and a to rque wrench.

Installthe device and itscables in sucha way that they are not subjectto excess vibrations

or other mechanical stress.

If the unit is exposed to chemicals, water, dirt, etc it’s recommended to cleanit according

to chapter 1 .4 Maintenance and care as soon as possible.

Crossfire IX product C000141-70and C000141-40that includes a Wi-Fi module should be

installedandoperatedwith minimum distance of 20cmto yourbody to comply with

radiation exposure limitsfor an uncontrolledenvironment.

CrossFire IX

Revision: 1.0

Technical manual

2017-12-07

w ww.crosscontrol.com

4. Electrical installation

This chapter contains details and recommendations for electrical installation of the CrossFire IX

device.

4.1. Connectors

The connector is accessible from the side of the CrossFire IX unit.The connector, an A MP 35-pin

multi-pin connector,is marked 1(X1 ).

X1 connector black, TEc onnectivity 1 -776163-1 (Mating connector,e.g. 776164-1)

Use cautionand avoid plugging/unplugging of connectorswhenthe CrossFire IX unitis powered

up. Always replace damaged cables.

4.1.1. Connector layout

Note that descriptions herein refer to the connectors located on the device and not the cable-side

connectorswhich are attached to the device. Though,the pinout numbering and signal descriptions

are the same.

AIN 1

AIN 2

AIN 3

DIN 1

DIN 2

HS1

HS2

HS3

HS4

HS5

HS6

AIN 4

AIN 5

AIN 6

DIN 3

FIN 1

IGN

12V

HS7

AIN 7

AIN 8

GND

DIN 4

FIN 2

GND

CANH

CANL

CANS

HS8

HS x

High side output 1-4 (standard PWM)

HS x

High side output 5-8 (current controlled PWM)

GND

Ground

Battery input

CAN_L

CAN bus x low

CAN_H

CAN bus x high

CAN_S

CAN bus x shield

AIN x

Analog input 1-8

DIN x

Digital input 1-4

FIN x

Frequency input 1-2

IGN

Ignition input

12V

12V sensor supply

X1 connector

CrossFire IX

Revision: 1.0

Technical manual

2017-12-07

w ww.crosscontrol.com

Signals C000141-40

Signals C000141-50

Analog input 1

Analog input 2

Analog input 3

Digital input 1

Digital input 2

Battery input

High side output 1 (standard

PWM)

High side output 1 (standard PWM)

High side output 2 (standard

PWM)

High side output 2 (standard PWM)

[No signal]

High side output 3 (standard PWM)

[No signal]

High side output 4 (standard PWM)

[No signal]

High side output 5 (current controlled PWM)

[No signal]

High side output 6 (current controlled PWM)

Analog input 4

Analog input 5

Analog input 6

Digital input 3

[No signal]

Frequency input 1

Battery input

Ignition input

Sensor supply 12 V

[No signal]

High side output 7 (current controlled PWM)

Analog input 7

Analog input 8

Ground

Digital input 4

[No signal]

Frequency input 2

Ground

CAN high

CAN low

CAN shield

[No signal]

High side output 8 (current controlled PWM)

4.1.2 Cable installation

Cables shall be installed in such a way that they don’t run any risk of being damaged, pinched or

worn.

Avoid excessive bending and twisting of cables.

Use strain-relief oncablesnear the device to minimize stress on cables and connectors.

Properly snap the connectors to give good contact and avoid unnecessarystrain.

Shielded cables are recommended and in some cases necessaryto ensure reliable

communication and appliance withindustrial EMC standards.

Autres manuels pour CrossFire IX

Ce manuel convient aux modèles suivants

Table des matières

Manuels Système d'E/S populaires d'autres marques

WAGO

WAGO 750-344 Manuel utilisateur

Teknim

Teknim TWM-1887 Mode d’emploi

Intelligent Appliance

Intelligent Appliance IA-2662-E Manuel utilisateur

BERGHOF

BERGHOF ECC DIO 16/16 Mode d’emploi

Advantech

Advantech PCM-27J3AU Manuel d'installation et d'exploitation

Festo

Festo CP-E08-M12-CL Manuel utilisateur

Measurement Computing

Measurement Computing PCI-DAS64/M1/16 Manuel utilisateur

Hitachi

Hitachi HX-RIO3 Series Manuel utilisateur

NUUO

NUUO SCB-A08 Manuel utilisateur

M-system

M-system R3Y-RS8 Manuel utilisateur

jablotron

jablotron JB-110N Manuel utilisateur

Omron

Omron SYSMAC C200H Manuel utilisateur

DOLD

DOLD SAFEMASTER M Manuel utilisateur

ABB

ABB OPT-MF-001 Manuel utilisateur

Omron

Omron SYSMAC C2000H Manuel utilisateur

Helmholz

Helmholz TB20 Manuel utilisateur

ICP DAS USA

ICP DAS USA tM-AD2 Manuel utilisateur

Automationdirect.com

Automationdirect.com DL305 Manuel utilisateur

crosscontrol CrossFire IX Manuel utilisateur

Manuels Système d'E/S populaires d'autres marques