Craftsman 486.241321 Manuel utilisateur

S__S

OWNERS

MANUAL

Model No.

486.241321

CAUTION:

Read Rules for

Safe Operation

and Instructions

Carefully

CRI:IFTSMI:IN_

32" LAWNSWEEPER

•Assembly

• Operation

•Customer Responsibilities

=Repair Parts

Se,Trs, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

RULES FOR SAFE OPERATION

The following safety precautions are suggested, This

lawn sweeper ls designed, engineered and tested to

offer reasonably safe and effective service,

provided it is operated in strict accordance with these

instructions. Failure to doso may result in personal

injury, Always observe the rules for safe operation.

'_9.

1. Do not allow anyone to operate the sweeper

without proper instructions,

2. Do not permit children to operate sweeper.

3. Do not push or tow sweeper too close to a fire,

because the hopper and brush will burn.

4, Do not attempt to remove wire or string

wrapped around brush while brush is rotating.

Your lawnsweeper carton and inner pack parts

carton contains parts as shown in the figure below,

The hardware package contains two separate

packages, see,figures 1 and 2 on page 3, Identify

all parts and lay0utas shown in the figure below and

figures 1 and 2,

5, Operate sweeper at reduced spaed.on rough

terrain, in ditches, and on hiltsides to prevent

tipping and loss of control. Stay alert for holes

or other hidden hazards,

6, This sweeper is not meant for street or highway

use. Watch for traffic wt_en sweeping near

roadways,

7. Keep all nuts, bolts and screws tight to "besure

equipment is in safe working condition.

8, Vehicle and attachments should be stopped and

inspected for damage after striking a foreign

object and damage should be repaired before

restarting and operating the equipment.

.Follow maintenance instructions as outlined in

this manual.

8. Lower Hopper Tube, _ft Hand

9. Hopper Bag

PARTS IN INNER PACK CARTON:

CARTON CONTENTS

Loose Parts in Carton

1. Sweeper Housing Assembly

2. Brace Rod

3: Hitch Tongue

4. Wind Screen

5. Upper Hopper Tube, Right Hand

6. Upper Hopper Tube, _elt Hand

7, Lower Hopper Tube, 'Right Hand

CARTON CONTEN_i'S

10. Bag Retainer Strap

11, Bag Support Rod (2} 3/16" Die,

12. Height Adjustment Strap

13. Bag Frame Strap

14, Hitch Bracket

15, Hopper Mount Arms (2)

t6. Rope

17. Height Adjustment Handle

t8. Parts Package (Not Shown)

5 6

•L P iL

FIGURE 1

CONTENTS OF HARDWARE PACK: (Figure 1).

Sweeper Housing Assembly

A (1)

B (2)

C (lJ_

O{5_

E (1)

F(3) r

G (6)

H (1)

I (1)

J(3).

K (1)

L (3)

M (1)

N{1)

O (1)

P (1)

R(1)

S (1)

Hitch .Pin

Spacers 1" Oia. x.,3/4" Long

Hairpin Cotter

Hex Bolts 3/8"-16 x 314"' Long

Hex 8oits 3t8-16 x 1-1/2"' Long

Hex Lock Nuts 5/!6-18 Thread

Hex Lock Nuts 3/8-16 Thread

Slot Head Bolt 5/16-18 x 3/4" Long

Brace Rod Clip

Flat Washer 5/16" LD.

Hex Bolt 5/16-18 x 3/4" Long

Carriage Bolt 5/16-18 x 3/4" Long

Spacer 13/32 I.D. x 5/8" O.D. x 3/16" Thk.

Lock Washer 5/16" I.D.

Hex Nut 5/16-18 Thread

Hand Knob

Grip

Angle Bracket

FIGURE 2

CONTENTS OF HARDWARE PACK: (Figure ,2).

Hopper Bag ,Assembly

T (4) Hex Bolts 5/16-18 x 3/4" Long

U (4) Hex Lock Nuts 5/16-18 Thread

V (2) Hex Bolts 1/4-20 x 1-1/4" Long

W (4) Hex Lock Nuts 1/4-20 Thread

X (4) Truss (Slotted) Head Screws #10-32 x"

5/8" Long

Y (4) Hopper Mounting Clamps

Z (4) Hex Lock Nuts #10-32 Thread

AA (2) Curved Head Bolts 1/4-20 x 1" Long

A8 (2) Hex Bolts 3/8-16 x 3/4" Long

AC (2) Hex Lock Nuts 3/8-16 Thread

AE (2) ' Bag Retainer-Clevises

AF (2) Cotter Pins 1/8" x 3/4" Long

AG (2) Clevis Pins 3t8"' x 3" Long

E1/4" x 1-1t4'"

3/8'" x 3/4""

3t8'" x 1-112'" Iif _-i _!

318"' LOCK AC 5/16'" STD.

AA K

5116 '° x314 °" 5116"" x 3!4"

1f4" x 1" CARRIAGE

CURVED

#!0 x518"' x \,

114" LOCK

#lO_-q-- Z 5t16"" LOCX 5/16" LOCK

FULL SIZE HARDWARE REFERENCE CHART"

ASSEMBLY INSTRUCTIONS

TOOLS REQUIRED

(1) Adjustable Wrench

(1) 318" Open Er_d or Box Wrench

(1) 7/16" Open Endor Box Wrench

(1} 1/2" Open End or Box Wrench

(1) 9/16" Open End or Box Wrench

(1) Standard Screwdriver

(1) Pair of Pliers

Refer to carton contents figure on page 2and figure

1 on page 3 for parts and hardware needed to

assemble sweeper housing.

1. Remove the 5/16"hex nuts, 5/16" lock washers

and 5/16" fiat washers from the two 5/16" x 1-3/4"

carriage bolts as shown in figure 3. Assemble

the hitch tongue to the sweeper, reusing the

same two carriage bolts, flat washers, lock

washers and hex nuts. Do not tighten at this

time,

5116" FLAT WASHER SWEEPER HOUSING

FIGURE 4

NOTE

Before assembling the hitch bracket

to the hitch tongue, refer to figure 5

and page 11 to determine which

position is required for your towing

vehicle.

SWEEPER HOUSING

5/16" x 1-3/4" CARRIAGE BOLT

HITCH TONGUE

5/16"

FLAT WASHER

5/16" LOCK WASHER

5/16" HEX NUT

FIGURE 3

2. Attach the brace rod to the square hole in the

sweeper housing, using two 5/16" x 3/4"

carriage bolts (assembled with the heads on the

inside of housing). Two 5/16" flat washers and

5/16" hex lock nuts are assembled outside as

shown. See figures 4 and 5. Do Not Tighten At

This Time.

.Assemble the hitch bracket to the hitch tongue

using a 3/8" x3/4" hex bolt (in front hole) and

a 3/8" hex lock nut as shown in figure 5. Next,

assemble the brace rod over the back hole in

the hitch bracket and fasten with the brace rod

clip, a 3/8" x 1-1/2" hex bolt and a 3/8" hex lock

nut. Do not tighten at this time. See figure 5.

SWEEPER HOUSING

BRACE ROD

HITCH

TONGUE -._-

BACK

HOLE

HITCH POSITION "A"

SEE PAGE 11

3/8" HEX LOCK NUTS

FIGURE 5

4. Tighten (do not overtighten) the two bolts

assembled in step 1, making sure the brace rod

is pulled tight under the large flatwasher and

against back bolt of hitch bracket. See figures

3, 4 and 5. Now tighten all other bolts assembl-

ed in steps 2 and 3.

5. Remove two 5/16" hex nuts and 5/16" curved

washers from the height adjustment tube"

Assemble the height adjustment handle to the

height adjustment tube using the two curved

head bolts through the height adjustment tube.

Push handle to left and secure tightly with two

5/16" curved washers and two 5/16" hex nuts.

See figure 6.

6. Assemble the grip, with finger knobs as shown,

to the height adjustment handle" See figure 6.

5116" HEX LOCK NUT HEIGHT

ADJUSTMENT

HANDLE

CURVED

WASHER

CURVED HEAD BOLT

HEIGHT ADJUSTMENT TUBE

FIG_,JRE 6

-9.

Assemble the angle bracket to the hitch tongue

with long leg up using one 5/t6" x 3/4" bolt.

Secure tightly with one 5/16" hex lock nut. See

figure 7.

Assemble the height adjustment strap (hole end)

to the angle bracket. See figure 7. Place spacer

over end of 5/16" x 3/4'_ stot head bolt and

into large hole on strap. Assemble threaded end

of slot head bolt through hole in the angie

bracket and secure with 5/16" lock washer and

5/16" hex nut. See figure 7.

Assemble other end of height adjus1:ment strap

to height adjustment handle, See figure 7. Place

slot on strap in line with square hole in height

adustment handle, Secure strap with 5/16" x

3/4" carriage bolt, 5/16" flat washer and hand

knob. See figure 7.

HEIGHT

ADJUSTMENT

STRAP

5116""x 314"' HEX BO

5/16" x 3/4 '°

CARRIAGE BO.LT; •

5/16 "o

LOCK

HEIGHT

ADJUSTMENT

HANDLE

5/16"

SLOTTED

BOLT

FIGURE 7

10.

5/16"

HEX NUT

SPACER

5f16'" WASHER

/_NGLE

BRACKET

Assemble the two bag mount arms-to the "

outside of the sweeper housing using four 3/8"

x 3/4" hex bolts and 3/8" hex lock nuts. Use

bottom hole of dual position holes in sweeper

housing to install bag mount arm. THE

NOTCHED SIDE OF MOUNT ARMS FACE UP-

WARD AND MOUNT ON THE OUTSIDE OF

HOUSING. See figure 8.

3/8" x 3t4'" HEX BOLT

3f8" HEX LOCK NUT

USE BOTTOM

HOLE

FIGURE 8

1_]. Assemble the hitch pin, two_l '' dia. x 3/4" tong

spacers and hair pin cotter to hitch bracket and

hitch tongue as shown in figure 9.

HITCH PIN

HI_TCFI"BRACKET

HAIR PIN COTTER._.._ v I

1" DIA. x 3/4"

FIGURE 9

ASSEMBLY OF HOPPER BAG

Refer to carton contents figure on page 2 and figure

2 on page 3 for hardware needed to assemble

hopper bag. See page 2 to identify both upper and

lower hopper tubes,

Insert the left hand upper hopper tube through

the hopper bag stitched flaps, starting, at the

center cut out in the top of the hopper bag. See

figures 10, 11 and 12. Repeat for the right hand

upper hopper tube.

CENTER CUT OUT

START HE

UPPER HOPPER TUBE

(LEFT HAND SHOWN)

BAG FLAP t

FIGURE 10

2_ Locate the hole on side of both upper hopper

tubes. See figure 11. The bag wit1 require

piercing at these holes in a later step. Refer to

step 12 on page 8.

HOLE ON SIDE OF BOTH

UPPER HOPPER TUBES

COVERED BY BAG FLAP

RGURE 11

3. Slide the two upper tubes together, as

shown in figure 12. Line up the center holes.

FIGURE 12

4. Secure the upper hopper tubes with 1/4" x 1"

curved head bott and 1/4" hex lock nut. See

figure 13.

1/4" HEX LOCK NUT /

(INSIDE) /

_ _" x1" CURVED HEAD BOLT

(OUTSIDE)

FIGURE 13

,Assemble the two lower hopper tubes as shown

in figure 14. Secure wtih 1/4" x 1" curved head

bolt and 1/4" hex lock nut. See figure 14.

_I/4"" x 1"

CURVED HEAD BOLT

LOWER

HOPPER

TUBES

114" HEX LOCK NUT

FIGURE 14

6. Place assembled lower hopper tubes into

bottom of hopper bag. See figure 15.

7. Assemble the upper and lower hopper tube

epds together with two 3/8" x 3/4" hex bolts

,(inside) and 3/8"' hex lock nuts (outside). See

• figure 15. Do not overtighten to allow for pivot.

UPPER HOPPER TUBE

HEX LOCK NUT

(OUTSIDE)

LOWER

HOPPER

TUBE

HOPPER BAG BOTTOtV

.... _" -" "-- /_3/8" x 3/4"" HEX BOLT

. (INSIDE)

FIGURE 15

8. Assemble the bag frame strap (bottom) and bag

retainer (top) to the front edge of bag bottom.

Place the bag retainer on top and frame strap

on bottom. Secure with four #10 x 5/8" slottec

screws, and #10-32 hex tock nuts. See figure 16.

FRONT EDGE OF BAG BOTTOM

#10 HEX LOCK

BAG RETAINER STRAP

#10 x 5/8'" SCREW"

FIGURE 16

9. Assemble the frame strap to the lower hoppe_

frame. Secure with 1/4" "x 1-1/4" hex bolts anc

1/4" lock nuts..See figure 17.

LOWER HOPPER FRAME

FIGURE 17

1/4'" x %114" HEX BOLl'

(OUTSIDE)

10, Secure the bag corners over lower hopper tube

by snapping the flap to bag bottom on each sid_

See figure 18,

12, Locate h_fe along side of upper hopper tubes

and pierce a hole through the bag aiigned with

the hole in the tube, See figure 21,

FLAP

FIGURE 18

11. Assemble the two hopper support rods as

shown in figures 19 and 20, Place top end of

rod into hole in uloper tube and bend rod

outwards and snap bottom end of rod into hole

in bottom tube. NOTE: Rods are spring steel and

require bending or bowing as shown, Do not

over bend and .lose bag support tension.

)RT ROD

FIGURE 21

i3.

UPPER HOPPER TUBE S

Assemble mount clamps to each side of upper

hopper tube. Place one clevis pin through

clamps, hopper bag and hopper tube, then

secure clamps together with two 5/16" x 3/4"

hex botts and 5/16" lock nuts. See figure 22.

Tighten securely.

UPPER HOPPER

FIGURE 19

.... iii. i i i

FIGURE 20

SUPPORT RODS

FIGURE 22

14.

15.

'S PIN

Repeat step 13 for other side.

Assemble the bag retainers to clevis pins.

Secure with cotter pins. See figure 23. Wrap

cotter pin around clevis pin as shown in figure

23.

NOTE

Bag retainers must pivot freely.

CLEV

BAG RETAINER

17, Assemble the wind screen t_ upper hopper tui_

Pull the four comer loops and snap, See figures

26 end 27_ Double wrap back loops around tube

for tight fit,

FIGURE 23

16. Secure the rope to the top center of

hopper bag frame as shown in figures 24, and

25.

FIGURE 24

WIND

FIGURE 26

18.

UPPER

HOPPER

/TUBE

OOP

SNAP

To assemble the hopper bag frame to the

sweeper, simply hook the clevis pins into the

notches in mount arms. Bag retainers must pivot

freely to lock in position, See figure 27.

WIND SCREEN R!

MOUNT ARM

FIGURE 25 FIGURE 27

19. To remove the hopper bag frame from the

sweeper, simply flip the bag retainers upward

and remove the bag, See figure 28.

BAG

_" RETAINER

HOPPER MOUNT ARM

FIGURE 28.

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