Craftsman 486.240320 Manuel utilisateur

SEAIRS

CAUTION:

Read Rules for

Safe Operation

and Instructions

Carefully

32" CRAFTSMAN LAWNSWEEPER

® Assembly

Operation

® Maintenance

® Repair Parts

Sears, Roebuck and Co, Chicago, Ill 60684 USA

PRINTED IN U S A

RULES FOR SAFE OPERATION

The following safety precautions are suggested This

lawn sweeper is designed, engineered and tested to

offer reasonably safe and effective service,

provided it is operated in strict accordance with these

instructions Failure to do so may result in personal

injury. Always observe the rules for safe operation..

1. Do not allow anyone to operate the sweeper

without proper instructions°

2. Do not permit children to operate sweeper.

3. Do not push or tow sweeper too close to a fire,

because the hopper and brush will burn,

4, Do not attempt to remove wire or string

wrapped around brush while brush is rotating,

5. Operate sweeper at reduced speed on rough

terrain, in ditches, and on hillsides to prevent

tipping and toss of control Stay alert for holes

or other hidden hazards..

6. This sweeper is not meant for street or highway

use.. Watch for traffic when sweeping near

roadways,

7. Keep all nuts, bolts and screws tight to be sure

equipment is in safe working condition.

8 Vehicle and attachments should be stopped and

inspected for damage after striking a foreign

object and damage should be repaired before

restarting and operating the equipment

9 Follow maintenance instructions as outlined in

this manual.,

Your lawnsweeper carton and inner pack parts

carton contains parts as shown in the figure below.

The hardware package contains two separate

packages, see figures 1 and 2 on page 3. Identify

all parts and layout as shown in the figure below and

figures 1 and 2.

8, Lower Hopper Tube, Left Hand

9, Hopper Bag

10 Wind Screen

CARTON CONTENTS

Loose Parts in Carton

5°

Sweeper Housing Assembly

Brace Rod

Bag Retainer Strap

Bag Frame Strap

Upper Hopper Tube, Right Hand

Upper Hopper Tube, Left Hand

Lower Hopper Tube, Right Hand

LOOSE PARTS IN CARTON

PARTS IN INNER PACK CARTON:

!1, Bag Support Rods (2) 3/16" Dia,

12. Height Adjustment Strap

13. Hitch Bar

14, Hitch Bracket

15 Hopper Mount Arms (2)

16. Rope

17 Hardware Package (Not Shown)

511

13 t5

CONTENTS OF HARDWARE PACKAGE: (Figure tL

Sweeper Housing AssembLy

A (I)

B (2)

C (1)

D (2)

E (2)

F (2)

G (8)

H (t)

t (1)

J (2)

K (3)

L (2)

M (t)

N (1)

0(1)

P(1)

R (1)

Hitch Pin

Spacers 1" Dia, x 3/4" Long

Hairpin Cotter

Hex Bolts 3/8"16 x 3/4" Long

Hex Bolts 3/8q6 x 1-1/4" Long

Flat Washers 3/8" I,D

Hex Lock Nuts 3/8-16 Thread

Hex Bolts 3/8-16 x 1-1/2" Long

Flat Washer 17/32" x t-t/2 x t0 Ga

Flat Washer 5/16" I,D,

Hex Bolts 3/8-16 x t" Long

Carriage Bolt 5/16-18 x 3/4" Long

Spacer 13/32 I.D x 5/8" OD, x 3/16" Thk

Loci< Washer 5/16" I D

Hex Nut 5/16-t8 Thread

Hand Knob

Grip

_<_£_-_-y @ @-_--W _l_r _-'Ac

CONTENTS OF HARDWARE PACKAGE: (Figure 2L

Hopper Bag Assembly

S (4) Hopper Mounting Clamps

T (4) Hex Bolts 5/16-18 x 3/4" Long

U {4) Hex Loci{ Nuts 5/16-t8 Thread

V (2) Hex Bolts I/4-20 x H/4" Long

W (4) Hex Lock Nuts 1/4-20 Thread

X (4) Truss (Slotted) Head Screws #10-32 x

5/8" Long

Y (4) Hex Lock Nuts #10-32 Thread

Z (2) Clevis Pins 3/8" x 3" Long

AA (2) Curved Head Bolts 1/4-20 x 1" Long

AB (2) Hex Bolts 3/8-16 x 3/4" Long

AC (2) Hex Lock Nuts 3/8-16 Thread

AE (2) Bag Retainer Clevises

AF (2) Cotter Pins 1/8" x 3/4" Long

:tGURE 2

3/8- x1-1/2-

318'" LOCK

lU.llUl, iii

[ F

318- x1'"

3!8- x1-114"

1/4- LOCI{

5/16" STD

3/8" STD t7/32"' x t_1/2"'

.......... i, .,, , H,,, ,,,,i,,i,H,,u , i,u

:ULL SIZE HARDWARE REFERENCE CHART

I #10 x5_8 "'

_ -

#10-32 HEX' 1/4" × 1

LOCI{ NUT

i ,,,, ,.

5/16"" × 314-

CARRIAGE

5116" LOCK

CURVED

r _

5!16'" x3/4-

5/16"

5116" LOCI{

ASSEMBLY 0NSTRUCTIONS

TOOLS REQUIRED

(1) Adjustable Wrench

(I) 3/8" Open End or Box Wrench

(1) 7/16" Open End or Box Wrench

(1) 1/2" Open End or Box Wrench

(1) 9/t6" Open End or Box Wrench

(1) Standard Screwdriver

(t) Pair of Pliers

Refer to carton contents figure on page 2and figure

I on page 3 for parts and hardware needed to

assemble sweeper housing,,

Assemble the hitch bar to the sweeper housing,

place hitch bar under sweeper housing as

shown in figure 3, then secure hitch bar with

two 3/8" x 1" hex bolts and 3/8" lock nuts. See

figure 3. Do not tighten at this time.

TOP VIEW

3/8" x 1" HEX BOLT

(FRONT HOLE)

HITCH BRACKET

POSITION SEE

GROUP "B" PAGE 10,

HITCH BAR

3t8'" HEX LOC!( NUT

HITCH BRACKET POSITION

SEE GROUP "A'" PAGE 10.

FIGURE 4

BOTTOM VIEW

FIGURE 3

3/8" x1" HEX BOLTS

HITCH BAR " '

SWEEPER HOUSING _,_,

_NOTE

Before assembling the hitch bracket

to the hitch bar refer to figure 4 and

page 10 to determine which position

is required for your Sears riding

mower or tractor.

2o Assemble the hitch bracket to hitch bar with one

3/8" x 1" hex bolt (in the front hole) and 3/8"

hex lock nut,, Do not tighten at this time_ See

figures 4 and 5o

3AssembJe the hitch bracket with one 3/8" x

1-1/2" hex bolt (in the back hole), large flat

washer and 3/8" hex lock nut, (Do not tighten

at this time), See figures 4 and 5,

3/8" x I-1/2" HEX

LARGE FLAT WASHER

3/8" HEX LOCK

BRACE

SWEEPER HOUSING

BACK HOLE IN

HITCH BRACKET

BAR

FIGURE 5

_NOTE

Cut the plastic tie down holding

height adjustment lever and move

lever down,

4 Assemble the two bag mount arms and top

ends of brace rod. See figure 6. Assemble the

top hole in arms to sweeper housing using two

3/8" x 3/4" hex bolts and 3/8" lock nuts, The

notched side of mount arms face upward and

mount on the inside of housing. See figure 6o

Assemble the brace rod under hitch bar and

large flat washer in back hole of hitch bracket

and brace rod ends to bottom holes in arms and

sweeper housing, using two 3/8" x 1-1/4" hex

bolts, 3/8" flat washers and 3/8" hex loci< nuts.

See figures 5 and 6,

5 Now tighten hex bolts assemb(ed in step 1,then

all others assembled in steps 2, 3 and 4

BAG MOUNT \

318'" x 314"

HEX BOLT

x 1-1t4"

HEX

BOLT

BRACE

ROD

END

FIGURE 6

,, Assemble the height adjustment strap (hole end)

to the sweeper housing. See figure 7 Place

5/16" x 3/4" carriage bolt through the square

hole in right hand side of sweeper housing. Next

peace spacer into large hole on strap and over

end of carriage bolt, Secure with 5/16" flat

washer, 5/t6" !ock washer and 5/16" hex nut

See figure 7

HEIGHT ADJUSTMENT STRAP

_RIP

5116" x 3t4" CARRIAGE BOLT

SPACER HAND KNOB

5/16" FLAT WASHER 5116" FLAT WASHER

5/16" LOCI( WASHER 5/16" x 3/4" CARRIAGE

5f16" HEX NUT BOLT

Assemble other end of height adjustment strap

to height adjustment handle See figure 7. Place

slot on strap in line with square hole in height

ad}ustment handle Secure strap with 5/16" x

3/4" carriage bolt, 5/16" flat washer and hand

knob See figure 7. NOTE: Lightly coat slot with

grease for ease of adjustment.

Assemble the grip, with finger knobs as shown,

to the height adjustment handle, See figure 7,

Assemble the hitch pin, two 1" Diao x 3/4" long

spacers and hairpin cotter to the hitch bracket

and hitch bar. See figure 8 See page 10 for

adjustment before connecting lawnsweeper to

your Sears riding mower or tractor.

HITCH PIN

1" DIA.LoNGX3/4 ''_ ///HITCH BRACKET

'),g

HAIRPIN_COTTEI. _-"_."_-...

FIGURE 8

FIGURE 7

ASSEMBLY OF HOPPER BAG

Refer to carton contents figure on page 2and figure

2on page 3 for hardware needed to assemble

hopper bag. See page 2 to identify both upper and

lower hopper tubes.

Insert the left hand upper hopper tube through

the hopper bag stitched flaps, starting at the

center cut out in the top of the hopper bag, See

figures 9, 10 and I) Repeat for the right hand

upper hopper tube.

CENTER CUT OUT

START HERE

UPPER HOPPER TUBE

(LEFT HAND SHOWN)

/ /

BAG FLAP

FIGURE 9

Locate the hole on side of both upper hopper

tubes. See figure '10 The bag wilt require

piercing at these holes in alater step, Refer to

step 12 on page 8,

HOLE ON SIDE OF BOTH

UPPER HOPPER TUBES

COVERED BY BAG FLAP

FIGURE 10

__//

FIGURE 11

Slide the two upper hopper tubes together,

as shown in figure 11. Line up the center holes,

UPPER HOPPER TUBES

4o Secure the upper hopper tubes with 1/4" x 1"

curved head bolt and 1/4" hex loci< nut. See

figure 12o

1/4" HEX LOCI( NUT /

(INSIDE) /

"_" x 1" CURVED HEAD BOLT

(OUTSIDE)

FIGURE 12

,, Assemble the two lower hopper tubes as shown

in figure t3,, Secure with 1/4" x 1" curved head

bolt and 1/4" hex lock nut° See figure 13

1f4" x 1"

CURVED HEAD BOLT

FIGURE 13

Place assembled lower hopper tubes into

bottom of hopper bag, See figure !4.

Assemble the upper and lower hopper tube

ends together with two 318" x 3/4" hex bolts

(inside} and 3t8" hex lock nuts (outside), See

figure 14. Do not overtighten to allow for pivot,

UPPER HOPPER TUBE

3/8" HEX LOCK NUT

(OUTSIDE)

HOPPER

"- TUBE

84 Assemble the bag frame strap (bottom) and bag

retainer (top) to the front edge of bag bottom_

Place the bag retainer on top and frame strap

on bottom. Secure with four #10 x 5/8" slotted

screws and #t0-32 hex lock nuts., See figure 15.

10, Secure the bag corners over lower hopper tube

by snapping the flap to bag bottom on each side,

See figure t7.

;NAPS

FLAP

FIGURE 17

Assemble the two hopper support rods as

shown in figures 18 and 19, Place top end of rod

into hole in upper tube and bend rod outwards

and snap bottom end of rod into hole in bottom

tube, NOTE: Rods are spring steel and require

bending or bowing as shown° Do not over bend

and lose bag support tension.

PRONT EDGE OF BAG

#10 x 518" SCREW

BOTTOM

'IsTRA p

_;_#10-32 HEX

LOCK NUT

FIGURE 15

9 Assemble the frame strap to the lower hopper

frame Secure with 1/4" x 1q/4" hex bolts and

1/4" lock nuts. See figure 16.

LOWER HOPPER FRAME

1t4"(INSIDE)

FIGURE 16

114" × 1-tt4" HEX BOLT

(0 UTSIDE)

FRAME STRAP

IPPORT ROD

FIGURE 18

FIGURE 19

SUPPORT RODS

12o Locate hole along side of upper hopper tubes

and pierce a hole through the bag aligned with

the hole in the tube, See figure 20.

UPPER HOPPER TUBE

FIGURE 20

CLEVIS

BAG RETAINER

FIGURE 22

16 Secure

the rope to the top center of

hopper bag frame as shown in figures 23 and

24_

13. Assemble mount clamps to each side of upper

hopper tube. Place one clevis pin through

clamps, hopper bag and hopper tube, then

secure clamps together with two 5/16" x 3/4"

hex bolts and 5/16" lock nuts,, See figure 21,

Tighten securely,

UPPER HOPPER TUBE

MOUNT

5/16" HEX LOCK NUT

5116" x 3/4" HEX BOI

CLEVIS PiN

FIGURE 23

FIGURE 21

14. Repeat step t3 for other side,

15. Assemble the bag retainers to clevis pins°

Secure with cotter pins, See figure 22.

NOTE

Bag retainers must pivot freely.

FIGURE 24

17.Assemblethewindscreento upperhoppertube,

Pullthefourcornerloopsandsnap,Seefigures

25 and26,

19. To removethe hopper bag frame from the

sweeper,simplyflip the bagretainersupward

and removethe bag°Seefigure 27.

UPPER

HOPPER

TUBE

OOP

SNAP

FIGURE 25

BAG

RETAINER

HOPPER MOUNT ARM

FIGURE 27

18. To assemble the hopper bag frame to the

sweeper, simply hook the clevis pins into the

notches in mount arms, Bag retainers must pivot

freely to lock in position., See figure 26.

WIND SCREEN

FIGURE 26

A IMPORTANT

TO ASSURE BEST PERFORMANCE OF YOUR NEW

SWEEPER, THE FOLLOWING INSTRUCTIONS MUST

BE READ CAREFULLY. SEE FIGURE 28. YOU MUST

SET UP SWEEPER TO THE TOWING VEHICLE, SO

BOTTOM OF BAG FRAME IS APPROXIMATELY

LEVEL ON FLAT SURFACE, SUCH AS DRIVE OR

WALK. THIS SHOULD KEEP BAG OFF THE GROUND

APPROXIMATELY 3" TO 4"

LAWN TRACTORS IN TODAYS MARKET VARY IN

HEIGHT FROM GROUND TO HITCH APPROXIMATE-

LY 8" TO 13" TO OBTAIN THE CORRECT SWEEPER

BAG LEVEL , SEE FIGURE 28. THERE ARE EIGHT

DIFFERENT SPACER POSITIONS AVAILABLE. SEE

GROUPS A AND B..

GROUP "A" - For riding mowers

with 8" to 10-1/2" ground

cBearance to hitch.

HITCH BAR

t WITH HITCH BRACKET MOUNTED

IBELOW HITCH BAR

BLACK LINE IS TRACTOR HITCH

TWO SPACERS ABOVE TRACTOR

HTCr_Hrm ::.

ONE SPACER ABOVE AND BELOW

TRACTOR HITCH

,_ .................. [NOTE"USETH_S

_ ISPACER POSITION FOR

TWO SPACERS BELOW TRACTOR

HITCH

TWO SPACERS AND HITCH BAR

BELOW TRACTOR HITCH

rT3-f

! ,','4

BRUSH HEIGHT ADJUSTMENT

APPROXIMATELY CENTERED

LEVEL

SURFACE _

APPROXIMATELY LEVEL

(3" to 4" FROM SURFACE)

:IGURE 28

GROUP "B" - For tractors

with 10.-1/2'" to 13" ground

clearance to hitch.

WITH HITCH BRACKET MOUNTED

ABOVE HITCH BAR

\ i t

CH BAR

BLACK LINE IS TRACTOR HITCH

I_ TWO SPACERS ABOVE TRACTOR

,-. HITCH __ __

NOTE: USE THIS SPACER

........................ ::-'_- POSITION FOR SEARS

qSJ %u TRACTORS

_-_ ONE SPACER ABOVE AND BELOW

TRACTORHITCH

f..--

_'_ TWO SPACERS BELOW TRACTOR

HITCH

TWO SPACERS AND HITCH BRACKET

BELOW TRACTOR HITCH

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