Craftsman EZ3 917.270921 Manuel utilisateur

Owner's Manual

CRAFTS[MAN+

19.5 HP

ELECTRIC START

42" MOWER

AUTOMATIC

LAWN TRACTOR

Model No.

917.270921

•Safety

•Assembly

• Operation

•Maintenance

• Repair Parts

CAUTION:

Read and followall Safety Rules

and Instructionsbefore operat-

ingthis equipment.

For answers to your questions

about this product, Call:

1-800-659-5917

Sears Craftsman Help Line

5 am - 5 pm, Mon- Sat

Sears, Roebuck and Co., Hoffman Estates, II60179

Visit our Craftsman website:wvjw.sears.com/craftsman

Warranty ............................................... 2

Safety Rules ......................................... 3

Product Specifications .......................... 5

Assembly .............................................. 7

Operation ............................................ 11

Maintenance Schedule ...................... 18

Maintenance ....................................... Ie

Service and Adjustments .................... 22

Storage ............................................... 2_

Troubleshooting ................................. 3(:

Repair Parts ........................................ 34

Parts Ordering ..................... Back Covel

LIMITED TWO YEAR WARRANTY ON CRAF[SMAN RIDING EQUIPMENT PARTS

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is

maintained, lubricated and tuned up according to the instructions in the owner's

manual, Sears will repair or replace, free of charge, any parts found to be defective in

material or workmanship. Warranty service is available free of charge by taking your

Craftsman riding equipment to your nearest Sears Service Center. In-home warranty

service is available but a trip charge will apply. This warranty applies only while this

product is in the United States.

This Warranty does not cover:

• Expendable items which become worn during normal use, such as blades, spark

plugs, air cleaners, belts and oil filters.

• Tire replacement or repair caused by punctures from outside objects, such as nails,

thorns, stumps, or glass.

• Repairs necessary because of operator abuse, including but not limited to, damage

caused by towing objects beyond the capability of the riding equipment, impacting

objects that bend the frame or crankshaft, or over speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to,

electrical and mechanical damage caused by improper storage, failure to use the

proper grade and amount of engine oil, failure to keep the deck clear of flammable

debris, or the failure to maintain the equipment according to the instructions con-

tained in the owner's manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-

nated or oxidized (stale). In general, fuel should be used within thirty (30) days of its

purchase date.

• Riding equipment used for commercial or rental purposes.

LIMITED 90 DAY WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding

equipment proves defective in material or workmanship and our testing determines th,

battery will not hold a charge, Sears will replace the battery at no charge. Warranty

service is available free of charge by taking your Craftsman riding equipment to your

nearest Sears Service Center. In-home warranty service is available but atrip charge

will apply. This warranty applies only while this product is in the United States.

To locate the nearest sears service center or to schedule in-home warranty service,

simply contact sears at 1-800-4-my-home

This Warranty gives you specific legal rights, and you may also have other rights whicf

may vary from state to state.

Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179

IMPORTANT: This cutting machine is

capable of amputating hands and feet

and throwing objects. Failure to observe

the following safety instructions could

result in serious injury or death.

GENERAL OPERATION

•Read, understand, and follow all

instructions in the manual and on the

machine before starting.

•Only allow responsible adults, who are

familiar with the instructions, to operate

the machine.

•Clear the area of objects such as rocks,

toys, wire, etc., which could be picked

up and thrown by the blade.

•Be sure the area is clear of other

people before mowing. Stop machine if

anyone enters the area.

•Never carry passengers.

•Do not mow in reverse unless absolute-

ly necessary. Always look down and

behind before and while backing.

•Be aware of the mower discharge

direction and do not point it at anyone.

Do not operate the mower without

either the entire grass catcher or the

guard in place.

•Slow down before turning.

•Never leave a running machine

unattended. Always turn off blades, set

parking brake, stop engine, and remove

keys before dismounting.

•Tum off blades when not mowing.

•Stop engine before removing grass

catcher or unclogging chute.

•Mow only in daylight or good artificial

light.

•Do not operate the machine while

under the influence of alcohol or drugs.

•Watch for traffic when operating near or

crossing roadways.

•Use extra care when loading or

unloading the machine into a trailer or

truck.

•Data indicates that operators, age 60

years and above, are involved in a

large percentage of riding mower-

related injuries. These operators should

evaluate their ability to operate the

riding mower safely enough to protect

themselves and others from serious

injury.

SLOPE OPERATION

Slopes are a major factor related to loss-

of-control and tipover accidents, which

can result in severe injury or death. All

slopes require extra caution. If you cannot

back up the slope or if you feel uneasy on

it, do not mow it.

DO:

•Mow up and down slopes, not across.

•Remove obstacles such as rocks, tree

limbs, etc.

•Watch for holes, ruts, or bumps. Uneven

terrain could overturn the machine. Tall

grass can hide obstacles.

•Use slow speed. Choose a low gear so

that you will not have to stop or shift

while on the slope.

•Follow the manufacturer's recommen-

dations for wheel weights or counter-

weights to improve stability.

•Use extra care with grass catchers or

other attachments. These can change

the stability of the machine.

•Keep all movement on the slopes slow

and gradual. Do not make sudden

changes in speed or direction.

•Avoid starting or stopping on a slope. If

tires lose traction, disengage the blades

and proceed slowly straight down the

slope.

DO NOT:

•Do not turn on slopes unless neces-

sary, and then, turn slowly and gradual-

ly downhill, if possible.

•Do not mow near drop-offs, ditches, or

embankments. The mower could

suddenly turn over if a wheel is over the

edge of a cliff or ditch, or if an edge

caves in.

• Do not mow on wet grass. Reduced

traction could cause sliding.

•Do not try to stabilize the machine by

putting your foot on the ground.

•Do not use grass catcher on steep

slopes.

CHILDREN

Tragic accidents can occur if the operator

is not alert to the presence of children.

Children are often attracted to the

machine and the mowing activity. Never

assume that children will remain where

you last saw them.

•Keep children out of the mowing area

and under the watchful care of another

responsible adult.

•Be alert and turn machine off if children

enter the area.

•Before and when backing, look behind

and down for small children.

• Never carry children. They may fall off

and be seriously injured or interfere

with safe machine operation.

•Never allow children to operate the

machine.

•Use extra care when approaching blind

comers, shrubs, trees, or other objects

that may obscure vision.

SERVICE

• Use extra care in handling gasoline

and other fuels. They are flammable

and vapors are explosive.

Use only an approved container.

Never remove gas cap or add fuel

with the engine running. Allow

engine to cool before refueling. Do

not smoke.

Never refuel the machine indoors.

Never store the machine or fuel

container inside where there is an

open flame, such as awater heater.

• Never run a machine inside a closed

Never tamper with safety devices.

Check their proper operation regularl_

Keep machine free of grass, leaves, o

other debris build-up. Clean oil or fuel

spillage. Allow machine to cool before

storing.

Stop and inspect the equipment if you

strike an object. Repair, if necessary,

before restarting.

Never make adjustments or repairs wil

the engine running.

Grass catcher components are subjeC

to wear, damage, and deterioration,

which could expose moving parts or

allow objects to be thrown. Frequently

check components and replace with

manufacturer's recommended parts,

when necessary.

Mower blades are sharp and can cut.

Wrap the blade(s) or wear gloves, and

use extra caution when servicing ther_

Check brake operation frequently.

Adjust and service as required.

area.

•Keep nuts and bolts, especially blade

attachment bolts, tight and keep

equipment in good condition.

•Be sure the area is clear of other

people before mowing. Stop machine if

anyone enters the area.

•Never carry passengers or children

even with the blades off.

•Do not mow in reverse unless abso-

lutely necessary. Always look down and

behind before and while backing.

•Never carry children. They may fall off

and be seriously injured or interfere

with safe machine operation.

•Keep children out of the mowing area

and under the watchful care of another

responsible adult.

•Be alert and tum machine off if children

enter the area.

•Before and when backing, look behind

and down for small children.

•Mow up and down slopes (15 ° Max),

not across.

•Remove obstacles such as rocks, tree

limbs, etc.

•Watch for holes, ruts, or bumps. Uneve

terrain could overturn the machine. Ta

grass can hide obstacles.

•Use slow speed. Choose a low gear s_

that you will not have to stop or shift

while on the slope.

•Avoid starting or stopping on a slope. I

tires lose traction, disengage the blad_

and proceed slowly straight down the

slope.

•If machine stops while going uphill,

disengage blades, shift into reverse

and back down slowly.

• Do not turn on slopes unless neces-

sary, end then, turn slowly and gradua

ly downhill, if possible.

_Look for this symbol to point out

important safety precautions. It means

CAUTION!H BECOMEAWARE!H YOUR

_FETY IS INVOLVED.

CAUTION: In order to prevent acciden-

tal starting when setting up, transporting,

adjusting or making repairs always

disconnect spark plug wire and place wire

_ere it cannot contact spark plug.

CAUTION: Do not coast down a hill in

neutral, you may lose control of the tractor.

J_CAUTION: Tow only the attachments

that are recommended by and comply

with specifications of the manufacturer of

your tractor. Use common sense when

towing. Operate only at the lowest

possible speed when on aslope. Too

heavy of a load, while on a slope, is

dangerous. Tires can lose traction with the

ground and cause you to lose control of

Y_Uwrtractor.

ARNING: The engine exhaust from

this product contains chemicals known to

the State of California to cause cancer,

birth defects, or other reproductive harm.

PRODUCT SPECIFICATIONS

GASOLINE

CAPACITY

AND TYPE:

OILTYPE

'API-SF/SG/SH):

OIL CAPACITY:

SPARK PLUG:

GAP: .030")

VALVE

ADJUSTMENT

GROUND

SPEED (MPH):

TIRE

PRESSURE:

CHARGING

SYSTEM:

BATTERY:

BLADE BOLT

TORQUE:

3.5 GALLONS

UNLEADED

REGULAR

SAE 30

(ABOVE 32°F)

SAE 5W-30

(BELOW 32°F)

3.0PINTS

CHAMPION

RJ19LM OR J19LM

INTAKE: .004"*.006'

EXHAUST: .007"-.009

• FORWARD: 5.5

REVERSE: 2.4

FRONT: 14 PSI

REAR: 10 PSI

3AMPS BATTERY

5 AMPS HEADLIGHTS

AMP/HR: 30

MIN. CCA: 240

CASE SIZE:U1R

27-35 FT. LBS

CONGRATULATIONS on your purchase

of a Craftsman Tractor. It has been

designed, engineered and manufactured

to give you the best possible dependabili-

ty and performance.

Should you experience any problem you

cannot easily remedy, please contact

your nearest authorized service center.

We have competent, well-trained techni-

cians and the proper tools to service or

repair this tractor.

Please read and retain this manual. The

instructions will enable you to assemble

and maintain your tractor properly. Always

observe the "SAFETY RULES".

REPAIR AGREEMENT

A Sears Repair Agreement is available

on this product. Contact your nearest

Sears store for details.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

•Follow aregular schedule in maintain-

ing, caring for and using your tractor.

•Follow the instructions under "Mainte-

nance" and "Storage" sections of this

owner's manual.

AWARNING: This tractor is equipped

with an intemal combustion engine and

should not be used on or near any

unimproved forest-covered, brush-

covered or grass-covered land unless the

engine's exhaust system is equipped with

a spark arrester meeting applicable local

or state laws (if any). If a spark arrester is

used, it should be maintained in effective

working order by the operator.

In the state of California the above is

required by law (Section 4442 of the

California Public Resoumas Code). Other

states may have similar laws. Federal

laws apply on federal lands. A spark

arrester for the muffler is available

through your nearest Sears Authorized

Service Center (See REPAIR PARTS

section of this manual).

Steering Wheel

i i

Steering

Wheel

Adapter

Steedng

Sleeve Iteering

Extension

Shaft

_(1) Washer Seat

17/32 x 1-3/16 x 12 Gauge

(1) Knob

(1) Shoulder

Bolt 5/16-18

Keys

(2) Keys

Video Cassette

Slope Sheet

Your new tractor has been assembled at the factory with exception of those parts left

unassembled for shipping purposes. To ensure safe and proper operation of your

tractor all parts and hardware you assemble must be tightened securely. Use the

correct tools as necessary to insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly

easier. Standard wrench sizes you need

are listed below.

(1) 9/16" wrench (1) Pliers

(2) 1/2" wrench (1) Utility knife

(1) 3/4" socket with (1) Tire pressure

drive ratchet gauge

When right or left hand is mentioned in

this manual, it means, from your point of

view, when you are in the operating

position (seated behind the steering

wheel).

TOREMOVETRACTORFROM

CARTON

UNPACK CARTON

•Remove all accessible loose parts and

parts boxes from shipping carton.

•Cut, from top to bottom, along lines on

all four comers of shipping carton, and

lay panels flat.

•Check for any additional loose parts or

boxes and remove.

BEFORE REMOVING TRACTOR

FROM SKID

ATTACH STEERING WHEEL

ASSEMBLE EXTENSION SHAFT AND

BOOT

•Slide extension shaft onto lower

steering shaft. Align mounting holes

in extension and lower shafts and

install 5/16 hex bolt and Iocknut.

Tighten securely.

• Place tabs of steering boot over tab

slots in dash and push down to

secure.

•Assemble large flat washer, 3/8 lock

washer, 3/8 hex bolt and tighten

securely.

•Snap steering wheel insert into center

of steering wheel.

• Remove protective materials from

tractor hood and grill.

IMPORTANT: Check for and remove

any staples in skid that may puncture

tires where tractor is to roll off skid.

Extension

Shaft _j_ Adapter

Loc_5/16 Hex Bolt5/16

Lower Stsedng _',

Shaft "_t. __ _/_' Tabs

INSTALL STEERING WHEEL

•Position front wheels of the tractor so

they are pointing straight forward.

•Remove steering wheel adapter from

steering wheel and slide adapter onto

steering shaft extension.

•Position steering wheel so cross bars

are horizontal (left to right) and slide

inside boot and onto adapter.

HOW TO SET UP YOUR TRACTOR

CHECK BATTERY

•Lift hood to raised position,

•if this battery is put into sewice after

month and year indicated on label

(label located between terminals)

charge battery for minimum of one

hour at 6-10 amps. (See =BATTERY"

in Maintenance section of this manual

for charging instructions).

-' .o-' ' Label

INSTALLSEAT

Adjust seat before tightening adjustment

knob,

•Remove adjustment knob and flat

washer securing seat to cardboard

packing and set aside for assembly of

seat to tractor.

•Pivot seat upward and remove from

the cardboard packing, Remove the

cardboard packing and discard.

•Place seat on seat pan and assemble

shoulder bolt. Tighten shoulder bolt

securely.

•Assemble adjustment knob and flat

washer loosely. Do not tighten.

•Lower seat into operating position

and sit on seat.

•Slide seat until a comfortable position

is reached which allows you to press

clutch/brake pedal all the way down.

•Get off seat without moving its

adjusted position.

•Raise seat and tighten adjustment

knob securely. Seat

Seat Pen

Shoulder

Bolt _,, ._._..

NOTE: You may now roll or drive you

tractor off the skid. Follow the appropria

instruction below to remove the tractor

from the skid.

TO ROLLTRACTOR OFF SKID (Se

Operation section for location and

function of controls)

• Press liftlever plunger and raise

attachment lift lever to its highest

position

•Release parking brake by depressin

clutch/brake pedal.

•Place freewheel control in freewheel

ing position to disengage transmissi,

(See "TO TRANSPORT" in the Oper_

tion section of this manual).

•Roll tractor forward off skid.

•Remove banding holding discharge

guard up against tractor

TO DRIVE TRACTOR OFF SKID

(See Operation section for locatio,

and function of controls)

_I_WARNING: Before startinq read,

understand and fo ow a ns'[ruct ons ,

the Operation section of this manual. B_

sure tractor is in a well-ventilated area.

Be sure the area in front of tractor is

clear of other people and objects.

•Be sure all the above assembly step=

have been completed.

•Check engine oil level and fill fuel

tank with gasoline.

•Place freewheel control in "transmis-

sion engaged" position.

•Sit on seat in operating position,

depress clutch/brake pedal and set

the parking brake.

•Place motion control lever in neutral

(N) position.

•Press lift lever plunger and raise

attachment lift lever to its highest

position.

•Start the engine. After engine has

started, move throttle control to idle

position.

•Release parking brake.

Flat

Adjustment Washer

Knob 8

• Slowly move the motion control lever

forward and slowly drive tractor off

skid.

•Apply brake to stop tractor, set parking

brake and place motion control lever

in neutral position.

•Tum ignitionkey to "OFF" position.

Continue with the instructions that follow.

CHECK TIRE PRESSURE

The tires on your tractor were overin-

flated at the factory for shipping pur-

poses. Correct tire pressure is important

for best cutting performance.

•Reduce tire pressure to PSI shown in

"PRODUCT SPECIFICATIONS"

section of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower housing

should be properly leveled. See "TO

LEVEL MOWER HOUSING" in the

Service and Adjustments section of this

manual.

CHECK FOR PROPER POSITION

OF ALL BELTS

See the figures that are shown for

replacing motion and mower blade drive

belts in the Service and Adjustments

section of this manual. Verify that the

belts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your

tractor, check to see that the brake is

properly adjusted. See %0 ADJUST

BRAKE" in the Service and Adjustments

section of this manual.

INSTALL MULCHER PLATE

(If previously removed)

•Raise and hold deflector shield in

upright position.

•Place front of mulcher plate over front

of mower deck opening and slide into

place, as shown.

•Hook front latch into hole on front of

mower deck.

•Hook rear latch into hole on back of

mower deck.

_.CAUTION: Do not remove deflector

shield from mower. Raise and hold

shield when attaching mulcher plate anc

allow it to rest on plate while in opera-

tion.

Shield

Mulcher

Latch

Hooks

TO CONVERT TO BAGGING OR

DISCHARGING

Simply remove mulcher plate and store

in a safe place. Your mower is now read_

for discharging or installatlen of optional

grass catcher accessory.

NOTE: It is not necessary to change

blades. The mulcher blades are de-

signed for discharging and bagging also

e/CHECKLIST

BEFORE YOU OPERATE AND ENJOY

YOUR NEW TRACTOR, WE WISH TO

ASSURE THAT YOU RECEIVE THE

BEST PERFORMANCE AND

SATISFACTION FROM THIS QUALITY

PRODUCT.

PLEASE REVIEWTHE FOLLOWING

CHECKLIST:

4 All assembly instructions have been

completed.

,/No remaining loose parts in carton.

,/Battery is properly prepared and

charged. (Minimum 1 hour at 6

amps).

,/Seat is adjusted comfortably and

tightened securely.

,/All tires are properly inflated. (For

shipping purposes, the tires were

overinflated at the factory).

/Be sure mower deck is properly

leveled side-to-side/front-to-rear for

best cutting results. (Tires must be

properly inflated for leveling).

,/Check mower and drive belts. Be sure

they are routed property around

pulleys and inside all belt keepers.

,/Check wiring. See that all connections

are still secure and wires are properly

clamped.

/Before driving tractor, be sure free-

wheel control is in drive position.

WHILE LEARNING HOW TO USE YOUF

TRACTOR, PAY EXTRAA'I-fENTION TC

THE FOLLOWING IMPORTANT ITEMS:

•/ Engine oil is at proper level.

/Fuel tank is filled with fresh, clean,

regular unleaded gasoline.

,/Become familiar with all controls -the

location and function. Operate them

before you start the engine.

,/Be sure brake system is in safe

operating condition.

,/It is important to purge the transmis-

sion before operating your tractor for

the first time. Follow proper starting

and transmission purging instructions

(See 9"0 START ENGINE" and

"PURGE TRANSMISSION" in the

Operation section of this manual).

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