Craftsman 917.28821 Manuel utilisateur

Operator's Manual

JCRgFTSMgN°J

LAWN TRACTOR

20.0 HP,*42" Mower

Electric Start

6 Speed Transaxle

Model No.

917.28821

• EspaSol, p. 31

This product has a low emission engine which operates

[]_ differently from previously built engines. Before start the

you

engine, read and understand this Owner's Manual.

IMPORTANT:

Read and follow all Safety

Rules and Instructions before

operating this equipment.

For answers to your questions

about this product, Call:

1-800-659-5917

Sears Craftsman Help Line

5 am- 5 pm, Mon- Sat

SEARS, ROEBUCK AND CO., HOFFMAN ESTATES, IL 60179 U.S.A.

Visit our Craftsman website:www.sears.com/craftsman *As rated by the engine manufacturer

Warranty ................................................ 2

Safety Rules .......................................... 3

Product Specifications ........................... 6

Assembly/Pre-Operation ....................... 7

Operation ............................................... 9

Maintenance Schedule ........................ 15

Maintenance ........................................ 15

Service and Adjustments ..................... 19

Storage ................................................ 25

Troubleshooting ................................... 26

Sears Service ........................ Back Cover

CRAFTSMAN LIMITED WARRANTY

TWO YEARS ON TRACTOR

When operated and maintained according to all supplied instructions, if this tractor fails

due to a defect in material or workmanship within two years from the date or purchase,

call 1-800-4-MY-HOME® to arrange for free repair.

During the first year of purchase, there will be no charge for warranty service in your home.

For your convenience, in-home warranty service will still be available after the first year

of purchase, but a trip charge will apply. This charge will be waived if you transport the

tractor to an authorized Craftsman drop-off location. For the nearest authorized location,

call 1-800-4-MY-HOME®.

90 DAYS ON BA'B'ERY

For ninety (90) days from date of purchase, if the battery included with this tractor is

defective in material or workmanship (our testing proves it will not hold a charge), it will be

replaced free of charge in your home.

This warranty covers ONLY defects in material and workmanship. Sears will NOT pay for:

Expendable items that become worn during normal use, including but not limited to

blades, spark plugs, air cleaners, belts, and oil filters.

Standard maintenance servicing, oil changes, or tune-ups.

Tire replacement or repair caused by punctures from outside objects, such as nails,

thorns, stumps, or glass.

Tire or wheel replacement or repair resulting from normal wear, accident, or improper

operation or maintenance.

Repairs necessary because of operator abuse, including but not limited to damage

caused by towing objects beyond the capability of the tractor, impacting objects that

bend the frame or crankshaft, or over-speeding the engine.

Repairs necessary because of operator negligence, including but not limited to, electrical

and mechanical damage caused by improper storage, failure to use the proper grade

and amount of engine oil, failure to keep the deck clear of flammable debris, or failure

to maintain the equipment according to the instructions contained in the operator's

manual.

Engine (fuel system) cleaning or repairs caused by fuel determined to be contaminated or

oxidized (stale). In general, fuel should be used within 30 days of its purchase date.

Normal deterioration and wear of the exterior finishes, or product label replacement.

All tractor and battery warranty coverage is void if this product is ever used for

commercial or rental purposes.

This warranty applies only while this product is within the United States.

This warranty gives you specific legal rights, and you may also have other rights which

vary from state to state.

Sears, Roebuck and Co., Hoffman Estates, IL 60179

_DANGER: This cutting machine is capable of amputating hands and feet and

throwing objects. Failure to observe the following safety instructions could result

in serious injury or death,

_,WARNING: In order to prevent ac-

cidental starting when setting up, trans-

porting, adjusting or making repairs,

always disconnect spark plug wire and

place wire where it cannot contact spark

plug.

_WARNING: Do not coast down a hill in

neutral, you may lose control of the tractor.

_,WARNING: Tow only the attachments

that are recommended by and comply with

specifications of the manufacturer of your

tractor. Use common sense when towing.

Operate only at the lowest possible speed

when on a slope. Too heavy of a load,

while on a slope, is dangerous. Tires can

lose traction with the ground and cause

you to lose control of your tractor.

_,WARNING: Engine exhaust, some of

its constituents, and certain vehicle com-

ponents contain or emit chemicals known

to the State of California to cause cancer

and birth defects or other reproductive

harm.

_,WARNING: Battery posts, terminals

and related accessories contain lead and

lead compounds, chemicals known to the

State of California to cause cancer and

birth defects or other reproductive harm.

Wash hands after handling,

I. GENERAL OPERATION

Read, understand, and follow all

instructions on the machine and in the

manual before starting.

Do not put hands or feet near rotating

parts or under the machine. Keep clear

of the discharge opening at all times.

Only allow responsible adults, who are

familiar with the instructions, to operate

the machine.

Clear the area of objects such as

rocks, toys, wire, etc., which could be

picked up and thrown by the blades.

Be sure the area is clear of bystand-

ers before operating. Stop machine if

anyone enters the area.

Never carry passengers.

Do not mow in reverse unless abso-

lutely necessary. Always look down

and behind before and while backing.

Never direct discharged material

toward anyone. Avoid discharging

material against a wall or obstruction.

Material may ricochet back toward the

operator. Stop the blades when cross-

ing gravel surfaces.

Do not operate machine without the

entire grass catcher, discharge guard,

or other safety devices in place and

working.

Slow down before turning.

Never leave a running machine

unattended. Always turn off blades,

set parking brake, stop engine, and

remove keys before dismounting.

Disengage blades when not mowing.

Shut off engine and wait for all parts to

come to a complete stop before clean-

ing the machine, removing the grass

catcher, or unclogging the discharge

guard.

Operate machine only in daylight or

good artificial light.

Do not operate the machine while

under the influence of alcohol or drugs.

Watch for traffic when operating near

or crossing roadways.

Use extra care when loading or unload-

ing the machine into a trailer or truck.

Always wear eye protection when oper-

ating machine.

Data indicates that operators, age 60

years and above, are involved in a

large percentage of riding mower-re-

lated injuries. These operators should

evaluate their ability to operate the

riding mower safely enough to protect

themselves and others from serious

injury.

Follow the manufacturer's recommen-

dation for wheel weights or counter-

weights.

Keep machine free of grass, leaves

or other debris build-up which can

touch hot exhaust /engine parts and

burn. Do not allow the mower to plow

leaves or other debris which can cause

build-up to occur. Clean any oil or fuel

spillage before operating or storing the

machine. Allow machine to cool before

storage.

II. SLOPE OPERATION

Slopes are a major factor related to loss of

control and tip-over accidents, which can

result in severe injury or death. Opera-

tion on all slopes requires extra caution. If

you cannot back up the slope or if you feel

uneasy on it, do not mow it.

Mow up and down slopes, not across.

Watch for holes, ruts, bumps, rocks, or

other hidden objects. Uneven terrain

could overturn the machine. Tall grass

can hide obstacles.

Choose a low ground speed so that

you will not have to stop or shift while

on the slope.

Do not mow on wet grass. Tires may

lose traction.

Always keep the machine in gear when

going down slopes. Do not shift to

neutral and coast downhill.

Avoid starting, stopping, or turning on

a slope. If the tires lose traction, dis-

engage the blades and proceed slowly

straight down the slope.

Keep all movement on the slopes slow

and gradual. Do not make sudden

changes in speed or direction, which

could cause the machine to roll over.

Use extra care while operating ma-

chine with grass catchers or other at-

tachments; they can affect the stability

of the machine. Do no use on steep

slopes.

Do not try to stabilize the machine by

putting your foot on the ground.

Do not mow near drop-offs, ditches,

or embankments. The machine could

suddenly roll over if a wheel is over the

edge or if the edge caves in.

III. CHILDREN

Tragic accidents can occur if the operator

is not alert to the presence of children.

Children are often attracted to the machine

and the mowing activity. Never assume

that children will remain where you last

saw them.

Keep children out of the mowing area

and in the watchful care of a respon-

sible adult other than the operator.

Be alert and turn machine off if a child

enters the area.

Before and while backing, look behind

and down for small children.

Never carry children, even with the

blades shut off. They may fall off and

be seriously injured or interfere with

safe machine operation. Children who

have been given rides in the past may

suddenly appear in the mowing area

for another ride and be run over or

backed over by the machine.

Never allow children to operate the

machine.

Use extra care when approaching blind

corners, shrubs, trees, or other objects

that may block your view of a child.

IV. TOWING

Tow only with a machine that has a

hitch designed for towing. Do not at-

tach towed equipment except at the

hitch point.

Follow the manufacturer's recom-

mendation for weight limits for towed

equipment and towing on slopes.

Never allow children or others in or on

towed equipment.

On slopes, the weight of the towed

equipment may cause loss of traction

and loss of control.

Travel slowly and allow extra distance

to stop.

V. SERVICE

SAFE HANDLING OF GASOLINE

To avoid personal injury or property

damage, use extreme care in handling

gasoline. Gasoline is extremely flammable

and the vapors are explosive.

Extinguish all cigarettes, cigars, pipes,

and other sources of ignition.

Use only approved gasoline container.

Never remove gas cap or add fuel with

the engine running. Allow engine to

cool before refueling.

Never fuel the machine indoors.

Never store the machine or fuel con-

tainer where there is an open flame,

spark, or pilot light such as on a water

heater or other appliances.

Never fill containers inside a vehicle

or on a truck or trailer bed with plastic

liner. Always place containers on the

ground away from your vehicle when

filling.

Remove gas-powered equipment from

the truck or trailer and refuel it on the

ground. If this is not possible, then

refuel such equipment with a portable

container, rather than from a gasoline

dispenser nozzle.

Keep the nozzle in contact with the rim

of the fuel tank or container opening at

all times until fueling is complete. Do

not use a nozzle lock-open device.

If fuel is spilled on clothing, change

clothing immediately.

Never overfill fuel tank. Replace gas

cap and tighten securely.

GENERAL SERVICE

Never operate machine in a closed area.

Keep all nuts and bolts tight to be sure the

equipment is in safe working condition.

Never tamperwith safety devices. Check

their proper operation regularly.

Keep machine free of grass, leaves, or

other debris build-up. Clean oil or fuel

spillage and remove any fuel-soaked

debris. Allow machine to cool before

storing.

If you strike a foreign object, stop and

inspect the machine. Repair, if neces-

sary, before restarting.

Never make any adjustments or re-

pairs with the engine running.

Check grass catcher components and

the discharge guard frequently and

replace with manufacturer's recom-

mended parts, when necessary.

Mower blades are sharp. Wrap the

blade or wear gloves, and use extra

caution when servicing them.

Check brake operation frequently.

Adjust and service as required.

Maintain or replace safety and instruc-

tion labels, as necessary.

Be sure the area is clear of bystand-

ers before operating. Stop machine if

anyone enters the area.

Never carry passengers.

Do not mow in reverse unless abso-

lutely necessary. Always look down

and behind before and while backing.

Never carry children, even with the

blades shut off. They may fall off and

be seriously injured or interfere with

safe machine operation. Children who

have been given rides in the past may

suddenly appear in the mowing area

for another ride and be run over or

backed over by the machine.

Keep children out of the mowing area

and in the watchful care of a respon-

sible adult other than the operator.

Be alert and turn machine off if a child

enters the area.

Before and while backing, look behind

and down for small children.

Mow up and down slopes (15° Max),

not across.

Choose a low ground speed so that

you will not have to stop or shift while

on the slope.

Avoid starting, stopping, or turning on

a slope. If the tires lose traction, dis-

engage the blades and proceed slowly

straight down the slope.

If machine stops while going uphill,

disengage blades, shift into reverse

and back down slowly.

Do not turn on slopes unless neces-

sary, and then, turn slowly and gradu-

ally downhill, if possible.

PRODUCT SPECIFICATIONS

Gasoline Capacity 2.50 Gallons

and Type: Unleaded Regular

Oil Type SAE 30 (above 32°F)

API-SG-SL): SAE 5W30 (below 32°F '

Oil Capacity: W/Filter: 56 oz.

W/O Filter: 48 oz.

Spark Plug: Champion RC12YC

(Gap: .030")

Ground Speed Forward: 1st 1.2

2nd 1.5

3rd 2.4

4th 3.5

5th 4.8

6th 5.3

Reverse: 1.5

Charging System: 3 Amps Battery

5 Amps Headlights

Battery: Amp/Hr: 28

Min. CCA: 230

Case size: U1R

Blade Bolt Torque: 45-55 Ft. Lbs.

CONGRATULATIONS on your purchase

of a new tractor. It has been designed,

engineered and manufactured to give

you the best possible dependability and

performance.

Should you experience any problem you

cannot easily remedy, please contact a

Sears or other qualified service center.

We have competent, well-trained repre-

sentatives and the proper tools to service

or repair this tractor.

Please read and retain this manual. The

instructions will enable you to assemble

and maintain your tractor properly. Always

observe the "SAFETY RULES".

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in main-

taining, caring for and using your tractor.

• Follow the instructions under "Mainte-

nance" and "Storage" sections of this

owner's manual.

_,WARNING: This tractor is equipped

with an internal combustion engine and

should not be used on or near any unim-

proved forest-covered, brush-covered or

grass-covered land unless the engine's

exhaust system is equipped with a spark

arrester meeting applicable local or state

laws (if any). If a spark arrester is used, it

should be maintained in effective working

order by the operator.

In the state of California the above is re-

quired by law (Section 4442 of the Califor-

nia Public Resources Code). Other states

may have similar laws. Federal laws apply

on federal lands. A spark arrester for the

muffler is available through your nearest

Sears service center (See REPAIR PARTS

manual).

REPAIR PROTECTION

AGREEMENTS

Congratulations on making a smart pur-

chase. Your new Craftsman® product is

designed and manufactured for years of

dependable operation. But like all products,

it may require repair from time to time. That's

when having a Repair Protection Agreement

can save you money and aggravation.

Purchase a Repair Protection Agreement

now and protect yourself from unexpected

hassle and expense.

Here's what's included in the Agreement:

Expert service by our 12,000 profe-

sional repair specialists.

Unlimited service and no charge for

parts and labor on all covered repairs.

Product replacement if your covered

product can't be fixed.

Discount of 10% from regular price of

service and service-related parts not

covered by the agreement; also, 10%

off regular price of preventive mainte-

nance check.

Fast help by phone - phone sup-

port from a Sears representative on

products requiring in-home repair, plus

convenient repair scheduling.

Once you purchase the Agreement, a

simple phone call is all that it takes for you

to schedule service. You can call anytime

day or night, or schedule a service ap-

pointment online.

Sears has over 12,000 professional repair

specialists, who have access to over 4.5

million quality parts and accessories.

That's the kind of professionalism you can

count on to help prolong the life of your

new purchase for years to come. Purchase

your Repair Protection Agreement today!

Some limitations and exclusions apply.

For prices and additional information

call 1-800-827-6655.

SEARS INSTALLATION SERVICE

For Sears professional installation of home

appliances, garage door openers, water

heaters, and other major home items, in

the U.S.A. call 1-800-4-MY-HOME®

Keys (1) Oil Drain Tube

For Future Use

Slope Sheet

(2) Keys

Your new tractor has been assembled at the factory with the exception of those parts left

unassembled for shipping purposes.

When right or left hand is mentioned in

this manual, it means, from your point of

view, when you are in the operating posi-

tion (seated behind the steering wheel).

TO REMOVE TRACTOR FROM

CARTON

UNPACKCARTON

1. Cut along dashed lines on all four pan-

els of carton. Remove end panels and

lay side panels flat.

2. Remove protective materials from trac-

tor hood and grille.

IMPORTANT: Check for and remove any

staples in skid that may puncture tires

where tractor is to roll off skid.

CHECK BATTERY

1. Lift seat pan to raised position.

NOTE:If this battery is put into service

after month and year indicated on label

(label located between terminals) charge

battery for minimum of one hour at 6-10

amps.

NOTE: You may now roll your tractor off

the skid. Follow the appropriate instruction

below to remove the tractor from the skid.

WARNING: Before starting, read, un-

derstand and follow all instructions in the

Operation section of this manual. Be sure

tractor is in a well-ventilated area. Be sure

the area in front of tractor is clear of other

people and objects.

TO ROLL TRACTOR OFF SKID

(See Operation section for location

and function of controls)

1. Raise attachment lift lever to its highest

position.

2. Release parking brake by depressing

clutch/brake pedal.

3. Place gearshift lever in neutral posi-

tion.

4. Roll tractor forward off skid.

5. Remove banding holding the deflector

shield up against tractor.

ADJUST SEAT

1. Sit in seat.

2. Lift up adjustment lever (A) and slide

seat until a comfortable position is

reached which allows you to press

clutch/brake pedal all the way down.

3. Release lever to lock seat in position.

CHECKTIREPRESSURE

The tires on your tractor were overinflated

at the factory for shipping purposes. Cor-

rect tire pressure is important for best

cutting performance.

•Reduce tire pressure to PSI shown on

tires.

CHECK DECKLEVELNESS

For best cutting results, mower hous-

ing should be properly leveled. See "TO

LEVEL MOWER" in the Service and

Adjustments section of this manual.

CHECK FOR PROPER POSITION

OF ALL BELTS

See the figures that are shown for replac-

ing motion and mower blade drive belts

in the Service and Adjustments section

of this manual. Verify that the belts are

routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your trac-

tor, check to see that the brake is operat-

ing properly. See "TO CHECK BRAKE"

in the Service and Adjustments section of

this manual.

,/CHECKLIST

Before you operate your new tractor, we

wish to assure that you receive the best

performance and satisfaction from this

Quality Product.

Please review the following checklist:

`/All assembly instructions have been com-

pleted.

`/No remaining loose parts in carton.

,/Battery is properly prepared and

charged.

,/Seat is adjusted comfortably and tightened

securely.

,/All tires are properly inflated. (For ship-

ping purposes, the tires were overinflated

at the factory).

,/Be sure mower deck is properly leveled

side-to-side/front-to-rear for best cutting

results. (Tires must be properly inflated

for leveling).

,/Check mower and drive belts. Be sure

they are routed properly around pulleys

and inside all belt keepers.

,/Check wiring. See that all connections

are still secure and wires are properly

clamped.

While learning how to use your tractor, pay

extra attention to the following important

items:

,/Engine oil is at proper level.

,/Fuel tank is filled with fresh, clean, regular

unleaded gasoline.

,/Become familiar with all controls, their lo-

cation andfunction. Operatethem before

you start the engine.

,/Be sure brake system is in safe operating

condition.

,/Be sure Operator Presence System and

Reverse Operation System (ROS) are

working properly (See the Operation and

Maintenance sections in this manual).

These symbolsmay appearon your tractoror in literaturesuppliedwith the product.

Learnand understandtheir meaning.

R N H I\1

REVERSE NEUTRAL HIGH LOW CHOKE FAST

ENGINE OFF REVERSE

OPERATION

SYSTEM(ROS)

SLOW

ENGINE ON ENGINE START PARKING DRAKE MOWER HEIGHT

LIGHTS ON FUEL BATTERY REVERSE

IGNITION SWITCH

MOWER LIFT

II %0

FORWARD CRUISE CONTROL CLUTCH/BRAKE

PEDAL

ATTACHMENT ATTACHMENT

CLUTCH DISENGAGED CLUTCH ENGAGED

FREE WHEEL

(Automatic Models only)

DANGER, KEEP HANDS

AND FEET AWAY KEEP AREA CLEAR SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

Failure to follow instructions

could result in serious injury or

death. The safety alert symbol

is used to identify safety inform-

ation about hazards which can

result in death, serious injury

and/or property damage.

DANGER indicates a hazard which, if not avoided,

will result in death or serious injury.

WARNING indicates a hazard which, if not avoided,

could result in death or serious injury.

CAUTION indicates a hazard which, if not avoided,

might result in minor or moderate injury.

CAUTION when used without the alert symbol,

indicates a situation that could result in damage

to the tractor and/or engine.

_HOT SURFACES indicates a hazard which,

,,_,llt_,_b_,,,if not avoided, could result in death, serious injury

and/or property damage.

FIRE indicates a hazard which, if not avoided,

could result in death, serious injury and/or

property damage.

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUALAND SAFETY RULESBEFORE OPERATINGYOUR

TRACTOR

Comparethe illustrationswith yourtractorto familiarizeyourselfwith the locationsof

variouscontrolsand adjustments. Savethis manualfor futurereference.

03078

Our tractors conform to the applicable safety standards of the

American National Standards Institute.

(A) ATTACHMENT LIFT LEVER - Used

to raise and lower the mower or other at-

tachments mounted to your tractor.

(B) CLUTCH/BRAKE PEDAL - Used for

declutching and braking the tractor and

starting the engine.

brake pedal into the brake position.

(D) THROTTLE/CHOKE CONTROL

- Used for starting and controlling engine

speed.

(E) ATTACHMENT CLUTCH LEVER

- Used to engage the mower blades, or

other attachments mounted to your tractor.

(F) IGNITION SWITCH - Used for starting

and stopping the engine.

(G) REVERSE OPERATION SYSTEM

(ROS) "ON" POSITION - Allows opera-

tion of mower or other powered attach-

ment while in reverse.

(H) LIGHT SWITCH - Turns the head-

lights on and off.

(J) GEARSHIFT LEVER - Selects the

speed and direction of tractor.

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