Craftsman 917.273639 Manuel utilisateur

Owner's Manual

CRAFTSMAN°

LAWN TRACTOR

18.5 HP, 42" Mower

Electric Start

6 Speed Transaxle

Model No.

917.273639

i_ his product has a low emission engine which operates

differently from previously built engines. Before you start the

engine, read and understand this Owner's Manual,

IMPORTANT:

Read and follow all Safety

Rules and Instructions before

operating this equipment.

For answers to your questions about

this product, Call:

1-800-659-5917

Sears Craftsman Help Line

5 am - 5 pm, Mon - Sat

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

Visit our Craftsman website:www.sears.com/craftsman

Warranty ................................................. 2

Safety Rules ........................................... 3

Product Specifications ............................ 6

Assembly/Pre-Operation ........................ 7

Operation .............................................. 10

Maintenance Schedule ......................... 16

Maintenance ......................................... 16

Service and Adjustments ...................... 21

Storage ................................................. 27

Troubleshooting .................................... 28

Repair Parts .......................................... 32

Sears Service ......................... Back Cover

LIMITED WARRANTY ON CRAFTSMAN RIDING EQUIPMENT

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is

maintained, lubricated and tuned up according to the instructions in the owner's manual,

Sears will repair or replace free of charge any parts that are found to be defective in

material or workmanship according to the guidelines of coverage listed below. Sears will

also provide free labor for these applicable warranted parts for the two full years. During

the first 30 days of purchase, there will be no charges to service the product at your

home for issues covered by this warranty. (See exclusions below). For your conve-

nience, IN HOME warranty service will still be available after the first 30 days of pur-

chase, but a trip charge will apply. This charge will be waived if the Craftsman product is

dropped off at an authorized Sears location. For the nearest authorized Sears location,

please call 1-800-4-MY-HOME®. This warranty applies only while this product is within

the United States.

This Warranty does not cover:

• Expendable items which become worn during normal use, including but not limited to

blades, spark plugs, air cleaners, belts, and oil filters.

Standard Maintenance Servicing, oil changes, or tune-ups

• Tire replacement or repair caused by punctures from outside objects, such as nails,

thorns, stumps, or glass.

• Repairs necessary because of operator abuse, including but not limited to, damage

caused by towing objects beyond the capability of the riding equipment, impacting

objects that bend the frame or crankshaft, or over-speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to, elec-

trical and mechanical damage caused by improper storage, failure to use the proper

grade and amount of engine oil, failure to keep the deck clear of flammable debris,

or failure to maintain the equipment according to the instructions contained in the

owner's manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-

nated or oxidized (stale). In general, fuel should be used within 30 days of its pur-

chase date.

• Normal deterioration and wear of the exterior finishes, or product label replacement.

• Riding equipment used for commercial or rental purposes.

LIMITED WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding equip-

ment proves defective in material or workmanship and our testing determines the battery

will not hold a charge, Sears will replace the battery at no charge. During the first 30

days of purchase, there will be no charges to replace the battery at your HOME. After

the first 30 days, for your convenience, IN-HOME warranty service will still be avail-

able but a trip charge will apply. This charge will be waived if the Craftsman product is

dropped off at an authorized Sears location. For the nearest authorized Sears location,

please call 1-800-4-MY-HOME®.

This battery warranty applies only while this product is within the United States.

This warranty gives you specific legal rights, and you may also have other rights, which

vary, from state to state.

Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179

IMPORTANT: This cutting machine is capable of amputating hands and feet and throw-

ing objects. Failure to observe the following safety instructions could result in serious

injury or death.

_,WARNING: In order to prevent ac- •

cidental starting when setting up, trans-

porting, adjusting or making repairs,

always disconnect spark plug wire and

place wire where it cannot contact spark

plug.

_WARNING: Do not coast down a hill in

neutral, you may lose control of the tractor.

_,WARNING: Tow only the attachments

that are recommended by and comply with •

specifications of the manufacturer of your •

tractor. Use common sense when towing.

Operate only at the lowest possible speed •

when on a slope. Too heavy of a load,

while on a slope, is dangerous. Tires can •

lose traction with the ground and cause

you to lose control of your tractor. •

_I_,WARNING: Engine exhaust, some of

its constituents, and certain vehicle com- •

ponents contain or emit chemicals known

to the State of California to cause cancer

and birth defects or other reproductive •

harm.

_WARNING: Battery posts, terminals

and related accessories contain lead and

lead compounds, chemicals known to the

State of California to cause cancer and

birth defects or other reproductive harm.

Wash hands after handling.

I. GENERAL OPERATION

• Read, understand, and follow all instruc-

tions in the manual and on the machine

before starting.

• Only allow responsible adults, who are

familiar with the instructions, to operate

the machine.

• Clear the area of objects such as rocks,

toys, wire, etc., which could be picked

up and thrown by the blade.

• Be sure the area is clear of other people

before mowing. Stop machine if anyone

enters the area.

• Never carry passengers.

• Do not mow in reverse unless abso-

lutely necessary. Always look down and

behind before and while backing.

Be aware of the mower discharge direc-

tion and do not point it at anyone. Do

not operate the mower without either

the entire grass catcher or the guard in

place.

Slow down before turning.

Never leave a running machine unat-

tended. Always turn off blades, set

parking brake, stop engine, and remove

keys before dismounting.

Turn off blades when not mowing.

Stop engine before removing grass

catcher or unclogging chute.

Mow only in daylight or good artificial

light.

Do not operate the machine while under

the influence of alcohol or drugs.

Watch for traffic when operating near or

crossing roadways.

Use extra care when loading or un-

loading the machine into a trailer or

truck.

Data indicates that operators, age 60

years and above, are involved in a large

percentage of riding mower-related in-

juries. These operators should evaluate

their ability to operate the riding mower

safely enough to protect themselves and

others from serious injury.

Keep machine free of grass, leaves or

other debris build-up which can touch

hot exhaust /engine parts and burn. Do

not allow the mower deck to plow leaves

or other debris which can cause build-

up to occur. Clean any oil or fuel

spillage before operating or storing the

machine. Allow machine to cool before

storage.

II. SLOPE OPERATION

Slopes are a major factor related to loss-

of-control and tipover accidents, which can

result in severe injury or death. All slopes

require extra caution. If you cannot back

up the slope or if you feel uneasy on it, do

not mow it.

DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree

limbs, etc.

• Watch for holes, ruts, or bumps. Un-

even terrain could overturn the machine.

Tall grass can hide obstacles.

• Use slow speed. Choose a low gear

so that you will not have to stop or shift

while on the slope.

• Follow the manufacturer's recommend-

ations for wheel weights or counter-

weights to improve stability.

• Use extra care with grass catchers or

other attachments. These can change

the stability of the machine.

• Keep all movement on the slopes slow

and gradual Do not make sudden

changes in speed or direction.

• Avoid starting or stopping on a slope. If

tires lose traction, disengage the blades

and proceed slowly straight down the

slope.

DO NOT:

•Do not turn on slopes unless neces-

sary, and then, turn slowly and gradually

downhill, if possible.

•Do not mow near drop-offs, ditches,

or embankments. The mower could

suddenly turn over if a wheel is over

the edge of a cliff or ditch, or if an edge

caves in.

•Do not mow on wet grass. Reduced

traction could cause sliding.

•Do not try to stabilize the machine by

putting your foot on the ground.

•Do not use grass catcher on steep

slopes.

III. CHILDREN

Tragic accidents can occur if the operator

is not alert to the presence of children.

Children are often attracted to the ma-

chine and the mowing activity. Neveras-

sume that children will remain where you

last saw them.

• Keep children out of the mowing area

and under the watchful care of another

responsible adult.

• Be alert and turn machine off if children

enter the area.

• Before and when backing, look behind

and down for small children.

• Never carry children. They may fall off

and be seriously injured or interfere with

safe machine operation.

• Never allow children to operate the

machine.

• Use extra care when approaching blind

corners, shrubs, trees, or other objects

that may obscure vision.

IV. SERVICE

•Use extra care in handling gasoline and

other fuels. They are flammable and

vapors are explosive.

-Use only an approved container.

- Never remove gas cap or add fuel

with the engine running. Allow

engine to cool before refueling. Do

not smoke.

- Never refuel the machine indoors.

- Never store the machine or fuel

container inside where there is an

open flame, such as a water heater.

• Never run a machine inside a closed

area.

• Keep nuts and bolts, especially blade

attachment bolts, tight and keep equip-

ment in good condition.

• Never tamper with safety devices.

Check their proper operation regularly.

• Keep machine free of grass, leaves, or

other debris build-up. Clean oil or fuel

spillage. Allow machine to cool before

storing.

• Stop and inspect the equipment if you

strike an object. Repair, if necessary,

before restarting.

• Never make adjustments or repairs with

the engine running.

• Grass catcher components are subject

to wear, damage, and deterioration,

which could expose moving parts or

allow objects to be thrown. Frequently

check components and replace with

manufacturer's recommended parts,

when necessary.

• Mower blades are sharp and can cut.

Wrap the blade(s) or wear gloves, and

use extra caution when servicing them.

• Check brake operation frequently. Ad-

just and service as required.

• Besurethearea isclearofother people

beforemowing.Stopmachineifanyone

entersthearea.

• Nevercarrypassengersorchildren

evenwiththe bladesoff.

• Do notmowin reverseunlessabso-

lutelynecessary.Alwayslookdownand

behindbeforeandwhile backing.

• Nevercarrychildren.Theymayfall off

andbe seriouslyinjuredorinterferewith

safemachineoperation.

• Keepchildrenoutof themowingarea

andunderthewatchfulcare ofanother

responsibleadult.

• Bealert andturn machineoff ifchildren

enterthearea.

• Beforeandwhenbacking,lookbehind

anddownforsmallchildren.

• Mowup anddownslopes(15° Max),not

across.

• Removeobstaclessuchas rocks,tree

limbs,etc.

• Watchfor holes,ruts,or bumps.Uneven

terraincouldoverturnthe machine.Tall

grasscan hideobstacles.

• Useslowspeed.Choosealowgear

sothat youwill nothaveto stoporshift

while ontheslope.

• Avoidstartingorstoppingon aslope.If

tireslosetraction,disengagetheblades

andproceedslowlystraightdownthe

slope.

• Ifmachinestopswhile goinguphill,

disengageblades,shiftinto reverseand

backdownslowly.

• Do notturn on slopesunlessnecessary,

andthen,turnslowlyandgradually

downhill,if possible.

PRODUCT SPECIFICATIONS

Gasoline 4.0

Capacityand Unleaded

Type: Regular

OilType SAE30 (above32°F)

'API-SG-SL): SAE 5W-30(below 32°F

Oil Capacity: W/Filter: 3.5 Pints

W/O Filter: 3.0 Pints

Spark Plug: Champion RC12YC

(Gap: .030")

Ground Speed

(MPH): Forward:

1st 1.2

2nd 1.5

3rd 2.4

4th 3.5

5th 4.8

6th 5.3

Reverse: 1.5

Tire Pressure: Front: 14 PSI

Rear: 10 PSI

Charging System: 9 Amps @3600 RPM

Battery: Amp/Hr: 28

Min. CCA: 230

Case Size: U1R

Blade Bolt Torque: 27-35 Ft. Lbs.

CONGRATULATIONS on your purchase

of a new tractor. It has been designed,

engineered and manufactured to give you the

best possible dependability and performance.

Should you experience any problem you

cannot easily remedy, please contact a

Sears or other qualified service center.

We have competent, well-trained techni-

cians and the proper tools to service or

repair this tractor.

Please read and retain this manual. The

instructions will enable you to assemble

and maintain your tractor properly. Always

observe the "SAFETY RULES".

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in main-

taining, caring for and using your tractor.

• Follow the instructions under "Mainte-

nance" and "Storage" sections of this

owner's manual.

_bWARNING: This tractor is equipped

with an internal combustion engine and

should not be used on or near any unim-

proved forest-covered, brush-covered or

grass-covered land unless the engine's

exhaust system is equipped with a spark

arrester meeting applicable local or state

laws (if any). If a spark arrester is used, it

should be maintained in effective working

order by the operator.

In the state of California the above is re-

quired by law (Section 4442 of the Califor-

nia Public Resources Code). Other states

may have similar laws. Federal laws apply

on federal lands. A spark arrester for the

muffler is available through your nearest

Sears service center (See REPAIR PARTS

section of this manual).

REPAIR PROTECTION

AGREEMENTS

Congratulations on making a smart pur-

chase. Your new Craftsman® product is

designed and manufactured for years of

dependable operation. But like all products,

it may require repair from time to time. That's

when having a Repair Protection Agreement

can save you money and aggravation.

Purchase a Repair Protection Agreement

now and protect yourself from unexpected

hassle and expense.

Here's what's included in the Agreement:

• Expert service by our 12,000 profe-

sional repair specialists.

• Unlimited service and no charge for

parts and labor on all covered repairs.

• Product replacement if your covered

product can't be fixed.

• Discount of 10% from regular price of

service and service-related parts not

covered by the agreement; also, 10%

off regular price of preventive mainte-

nance check.

• Fast help by phone- phone support

from a Sears technician on products

requiring in-home repair, plus conve-

nient repair scheduling.

Once you purchase the Agreement, a

simple phone call is all that it takes for you

to schedule service. You can call anytime

day or night, or schedule a service ap-

pointment online.

Sears has over 12,000 professional repair

specialists, who have access to over 4.5

million quality parts and accessories.

That's the kind of professionalism you can

count on to help prolong the life of your

new purchase for years to come. Purchase

your Repair Protection Agreement today!

Some limitations and exclusions apply.

For prices and additional information

call 1-800-827-6655.

SEARS INSTALLATION SERVICE

For Sears professional installation of home

appliances, garage door openers, water

heaters, and other major home items, in

the U.S.A. call 1-800-4-MY-HOME®

Mower Leveling Wrench

Keys

Bubble Level

(1) Oil Drain Tube

For Future Use

(2) Keys Slope Sheet Video Cassette

Your, new tractor has been assembled at the factory. Review the video cassette before

you begin.

When right or left hand is mentioned in this manual, it means when you are in the oper-

ating position (seated behind the steering wheel).

TO REMOVE TRACTOR FROM

CARTON

UNPACK CARTON

1. Cut along dotted lines on all four pan-

els of carton. Remove end panels and

lay side panels flat.

2. Remove protective materials from trac-

tor hood and grille.

IMPORTANT: Check for and remove any

staples in skid that may puncture tires

where tractor is to roll off skid.

HOW TO SET UP YOUR TRACTOR

CHECK BATTERY

1. Lift hood to raised position.

NOTE: If this battery is put into service af-

ter month and year indicated on label (label

located between terminals) charge battery

for minimum of one hour at 6-10 amps.

(See "BATTERY" in Maintenance section

of this manual for charging instructions).

ADJUST SEAT

1. Raise seat and loosen adjustment

knob.

2. Lower seat into operating position and

sit in seat.

3. Slide seat until a comfortable position

is reached which allows you to press

clutch/brake pedal all the way down.

4. Get off seat without moving its ad-

justed position.

5. Raise seat and tighten adjustment

knob securely.

Adjustment

Knob

NOTE: You may now roll or drive your

tractor off the skid. Follow the appropriate

instruction below to remove the tractor

from the skid.

TO ROLL TRACTOR OFF SKID

(See Operation section for location

and function of controls)

1. Press lift lever plunger and raise

attachment lift lever to its highest po-

sition.

2. Release parking brake by depressing

clutch/brake pedal.

3. Place gearshift lever in neutral (N)

position.

4. Roll tractor forward off skid.

5. Remove banding holding deflector

shield up against tractor.

TO DRIVE TRACTOR OFF SKID

(See Operation section for location

and function of controls)

_WARNING: Before starting, read, un-

derstand and follow all instructions in the

Operation section of this manual. Be sure

tractor is in a well-ventilated area. Be sure

the area in front of tractor is clear of other

people and objects.

1. Be sure all the above assembly steps

have been completed.

2. Check engine oil level and fill fuel tank

with gasoline.

3. Sit on seat in operating position,

depress clutch/brake pedal and set the

parking brake.

4. Place gear shift lever in neutral (N)

position.

5. Press lift lever plunger and raise

attachment lift lever to its highest posi-

tion.

6. Start the engine. After engine has

started, move throttle control to idle

position.

7. Depress clutch/brake pedal into full

"BRAKE" position and hold. Move

gearshift lever to 1st gear.

8. Slowly release clutch/brake pedal and

slowly drive tractor off skid.

9. Apply brake to stop tractor, set park-

ing brake and place gearshift lever in

neutral position.

10. Turn ignition key to "STOP" position.

Continue with the instructions that follow.

REPOSITION RIGHT REAR GAUGE

WHEEL

For shipping purposes, the right rear

gauge wheel assembly is mounted upside

down on the mower. Remove the gauge

wheel assembly and reinstall from the

bottom as shown. To adjust gauge wheels,

see the Operation section in this manual.

INSTALL MULCHER PLATE

(If previously removed)

1. Raise and hold deflector shield in up-

right position.

2. Place front of mulcher plate over front

of mower deck opening and slide into

place, as shown.

3. Hook front latch into hole on front of

mower deck.

4. Hook rear latch into hole on back of

mower deck.

_I_,CAUTION: Do not remove deflector

shield from mower.

Deflector

Shield

Mulcher

Plate

Latch

Hooks

TO CONVERT TO BAGGING OR

DISCHARGING

Simply remove mulcher plate and store in

a safe place. Your mower is now ready for

discharging or installation of optional grass

catcher accessory.

NOTE: It is not necessary to change

blades. The mulcher blades are designed

for discharging and bagging also.

CHECKTIRE PRESSURE

The tires on your tractor were overin-

flated at the factory for shipping purposes.

Correct tire pressure is important for best

cutting performance.

• Reduce tire pressure to PSI shown in

"PRODUCT SPECIFICATIONS" section

of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower hous-

ing should be properly leveled. See "TO

LEVEL MOWER HOUSING" in the Service

and Adjustments section of this manual.

CHECK FOR PROPER POSITION

OF ALL BELTS

See the figures that are shown for replac-

ing motion and mower blade drive belts

in the Service and Adjustments section

of this manual. Verify that the belts are

routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your trac-

tor, check to see that the brake is properly

adjusted. See "TO ADJUST BRAKE" in

the Service and Adjustments section of

this manual.

,/CHECKLIST

Before you operate and enjoy your new

tractor, we wish to assure that you receive

the best performance and satisfaction

from this Quality Product.

Please review the following checklist:

,/All assembly instructions have been

completed.

,/No remaining loose parts in carton.

,/Battery is properly prepared and

charged. (Minimum 1 hour at 6 amps).

v" Seat is adjusted comfortably and tight-

ened securely.

v" All tires are properly inflated. (For ship-

ping purposes, the tires were overin-

flated at the factory).

,/Be sure mower deck is properly leveled

side-to-side/front-to-rear for best cutting

results. (Tires must be properly inflated

for leveling).

,/Check mower and drive belts. Be sure

they are routed properly around pulleys

and inside all belt keepers.

,/Check wiring. See that all connections

are still secure and wires are properly

clamped.

While learning how to use your tractor, pay

extra attention to the following important

items:

,/Engine oil is at proper level.

,/Fuel tank is filled with fresh, clean, regu-

lar unleaded gasoline.

v" Become familiar with all controls - their

location and function. Operate them

before you start the engine.

,/Be sure brake system is in safe oper-

ating condition.

These symbols may appear on your tractor or in literature supplied with the product.

Learn and understand their meaning.

R N H L I'-,I o ,-M

REVERSE NEUTRAL HIGH LOW CHOKE FAST IGNITION

G G

ENGINE OFF LIGHTS ON ENGINE ON ENGINE START PARKING BRAKE PARKING BRAKE

UNLOCKED

OVER TEMP FUEL OIL PRESSURE

LIGHT

ATTACHMENT ATTACHMENT

CLUTCH ENGAGED CLUTCH DISENGAGED

FREE WHEEL

(Automatic Models only)

Failure to follow instructions

could result in serious injury or

death. The safety alert symbol

is used to identify safety inform-

ation about hazards which can

result in death, serious injury

and/or property damage.

BATTERY REVERSE FORWARD

SLOW

PARKING BRAKE

LOCKED

MOWER HEIGHT MOWER LIFT

DANGER, KEEP HANDS

AND FEET AWAY KEEP AREA CLEAR SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

DANGER indicates a hazard which, if not avoided,

will result in death or serious injury.

WARNING indicates a hazard which, if not avoided,

could result in death or serious injury.

CAUTION indicates a hazard which, if not avoided,

might result in minor or moderate injury.

CAUTION when used without the alert symbol,

indicates a situation that could result in damage

to the tractor and/or engine.

HOT SURFACES indicates a hazard which,

if not avoided, could result in death, serious injury

and/or property damage.

FIRE indicates a hazard which, if not avoided,

could result in death, serious injury and/or

property damage.

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