Craftsman 917.387257 Manuel utilisateur

Owner's Manual

JCRRFTSMRN°J

4.0 HORSEPOWER

20" REAR DISCHARGE

ROTARY LAWN MOWER

Model No.

917.387257

•Safety

•Assembly

•Operation

•Maintenance

•Espa_ol

•Repair Parts

CAUTION:

Read and follow all

Safety Rules and Instructions

before operating this equipment

Sears, Roebuck and Co., Hoffman Estates, IL 60179

Visit our Craftsman website: www.sears.com/craftsman

Warranty ............................................... 2

Safety Rules ......................................... 2

Assembly .............................................. 4

Operation .............................................. 6

Maintenance Schedule ........................ 10

Maintenance ......................................... 10

Product Specifications .......................... 11

Service and Adjustments ...................... 14

Storage ................................................. 16

Troubleshooting ................................... 17

Repair Parts .......................................... 37

Parts Ordering ...................... Back Cover

LIMITED ONE YEAR WARRANTY ON CRAFTSMAN POWER MOWER

For one year from date of purchase, when this Craftsman Lawn Mower is maintained,

lubricated, and tuned up according to the operating and maintenance instructions in

the owner's manual, Sears will repair free of charge any defect in material or workman-

ship.

If this Craftsman Lawn Mower is used for commercial or rental purposes, this warranty

applies for only 90 days from the date of purchase.

This Warranty does not cover:

• Expendable items which become worn during normal use, such as rotary mower

blades, blade adapters, belts, air cleaners and spark plug.

• Repairs necessary because of operator abuse or negligence, including bent

crankshafts and the failure to maintain the equipment according to the instructions

contained in the owner's manual.

Warranty service is available by returning the Craftsman power mower to the nearest

Sears Service Center/Department in the United States. This warranty applies only

while this product is in use in the United States.

This Warranty gives you specific legal rights, and you may also have other rights which

vary from state to state.

SEARS, ROEBUCKAND CO., D/817 WA, HOFFMAN ESTATES, ILLINOIS 60179

Safety standards require operator

presence controts to minimize the

risk of injury. Your unit is equipped

with such controls. Do not attempt to

defeat the function of the operator

presence controls under any

circumstances.

TRAINING:

• Read this operator's manual carefully.

Become familiar with the controls and

know how to operate your mower

properly. Learn how to quickly stop

mower.

• Do not allow children to use your mower.

Never allow adults to use mower without

proper instructions.

• Keep the area of operation clear of all

persons, especially small children and

pets.

• Use mower only as the manufacturer

intended and as described in this

manual.

• Do not operate mower if it has been

dropped or damaged in any manner.

Always have damage repaired before

using your mower.

• Do not use accessory attachments that

are not recommended by the manufac-

turer. Use of such attachments may be

hazardous.

• The blade turns when the engine is

running.

PREPARATION:

• Always thoroughly check the area to be

mowed and clear it of all stones, sticks,

wires, bones, and other foreign objects.

These objects will be thrown by the

blade and can cause severe injury.

• Always wear safety glasses or eye

shields when starting and while using

your mower.

• Dress properly. Do not operate mower

when barefoot or wearing open sandals.

Wear only solid shoes with good traction

when mowing.

•Check fuel tank before starting engine.

Do not fill gas tank indoors, when the

engine is running or when the engine is

hot. Allow the engine to cool for several

minutes before filling the gas tank. Clean

off any spilled gasoline before starting

the engine.

•Always make wheel height adjustments

before starting your mower. Never

attempt to do this while the engine is

running.

•Mow only in daylight or good artificial

light.

OPERATION:

• Keep your eyes and mind on your

mower and the area being cut. Do not let

other interests distract you.

• Do not mow wet or slippery grass. Never

run while operating your mower. Always

be sure of your footing -- keep a firm

hold on the handles and walk.

• Do not put hands or feet near or under

rotating parts. Keep clear of the dis-

charge opening at all times.

• Always stop the engine whenever you

leave or are not using your mower, or

before crossing driveways, walks, roads,

and any gravel---covered areas.

• Never direct discharge of material

toward bystanders nor allow anyone

near the mower while you are operating

it.

,Before cleaning, inspecting, or repairing

your mower, stop the engine and make

absolutely sure the blade and all moving

parts have stopped. Then disconnect the

spark plug wire and keep it away from

the spark plug to prevent accidental

starting.

,Do not continue to run your mower if you

hit a foreign object. Follow the procedure

outlined above, then repair any damage

before restarting and operating you

mower.

Do not change the governor settings or

overspeed the engine. Engine damage

or personal injury may result.

Do not operate your mower if it vibrates

abnormally. Excessive vibration is an

indication of damage; stop the engine,

safely check for the cause of vibration

and repair as required.

Do not run the engine indoors. Exhaust

fumes are dangerous.

• Never cut grass by pulling the mower

towards you. Mow across the face of

slopes, never up and down or you

might lose your footing. Do not mow

excessively steep slopes. Use caution

when operating the mower on uneven

terrain or when changing directions --

maintain good footing.

•Never operate your mower without

proper guards, plates, grass catcher or

other safety devices in place.

MAINTENANCE AND STORAGE:

•Check the blade and the engine

mounting bolts often to be sure they are

tightened properly.

•Check all bolts, nuts and screws at

frequent intervals for proper tightness to

be sure mower is in safe working

condition.

•Keep al! safety devices in place and

working.

•To reduce fire hazard, keep the engine

free of grass, leaves or excessive

grease and oil.

•Check grass catcher often for deteriora-

tion and wear and replace worn bags.

Use only replacement bags that are

recommended by and comply with

specifications of the manufacturer of

your mower.

• Always keep a sharp blade on your

mower.

•Allow engine to cool before storing in

any enclosure.

•Never store mower with fuel in the tank

inside a building where fumes may

reach an open flame or an ignition

source such as a hot water heater,

space heater, clothes dryer, etc.

_,Look for this symbol to point out

important safety precautions. It means

CAUTION!!! BECOMEALERTffT YOUR

SAFETY IS INVOLVED.

_,CAUTION: Always disconnect spark

plug wire and place wire where it cannot

contact spark plug in order to prevent

accidental starting when setting up,

transporting, adjusting or making repairs.

_,WARNING

The engine exhaust from this product

contains chemicals known to the State of

California to cause cancer, birth defects,

or other reproductive harm.

These accessories were available when this lawn mower was produced. They are not

shipped with your mower. They are also available at most Sears retail outlets and service

centers. Most Sears stores can also order repair parts for you, when you provide the model

number of your lawn mower. Some of these accessories may not apply to your lawn mower.

LAWN MOWER PERFORMANCE

CLIPPING DEFLECTOR

FOR REAR DfSCRARGE LAWN MOWERS MULCHER KITS STABILIZER

GRASS CATCHERS

FOR

REAR DISCHARGE

LAWN MOWERS __ GRASS CATCHERS

FOR

SIDE DISCHARGE

LAWN MOWERS

GAS CANS

LAWN MOWER MAINTENANCE

MUFFLERS

BELTS BLADES

AIR FILTERS

BLADE ADAPTERS WHEELS

SPARK PLUGS

ENGINE OIL

Read these instructions and this manual in its

entirety before you attempt to assemble or

operate your new lawn mower.

IMPORTANT" This lawn mower is shipped

WITHOUT OIL OR GASOLINE in the engine.

Your new lawn mower has been assembled

at the factory with the exception of those parts

left unassembled for shipping purposes. A_I

parts such as nuts, washers, bolts, etc.,

necessary to complete the assembly have

been placed in the parts bag. To ensure safe

and proper operation of your lawn mower, all

parts and hardware you assemble must be

tightened securely. Use the correct tools as

necessary to ensure proper tightness.

TOREMOVELAWNMOWERFROM

CARTON

•Remove loose parts included with mowel

• Cut down two end comers of carton and

lay end panel down flat.

• Remove all packing materials except

padding between upper and lower handl,

and padding holding operator presence

control bar to upper handle.

• RoLLlawn mower out of carton and check

carton thoroughly for additional loose

parts.

HOW TO SET UP YOUR LAWN MOWER

TO UNFOLD HANDLE

IMPORTANT: Unfold handles carefully so as

not to pinch or damage control cables.

• Raise handles until lower handle section

locks into place in mowing position.

• Remove protective padding, raise upper

handle section into place on lower handle

and tighten both handle knobs

• Remove handle.padding holding operator

presence control bar to upper handle

• Your lawn mower handle can be adjusted

for your mowing comfort Refer to "Adjust

Handle" in the Service and Adjustment

section of this manual

Operator presence control

bar

Upper handle

Lift up

Lower handle

Mowing

position

KNOW YOUR LAWN MOWER

READ THIS OWNER'S MANUALAND SAFETY RULES BEFORE OPERATING YOUR LAWN

MOWER. Compare the illustrations with your lawn mower to familiarize yourself with the

location of various controls and adiustments. Save this manual for future reference.

These symbols may appearon your lawn mower or in literaturesuppliedwiththe product.Leam and

understand there meaning.

CAUTION ENGINE ENGINE FAST SLOW CHOKE FUEL OIL DANGER, KEEP HANDS

OR WARNING ON OFF AND FEET AWAY

Engine zone

control cable

Starter handle --_

Operator presence control bar

Handle

Grass catche

Gasoline filler cap

Air filter

/Primer

Lawn mower housing

Engine oil plug

Wheel ajduster

(on each wheel)

IMPORTANT: This lawn mower is shipped

WITHOUT OIL OR GASOLINE in the engine.

MEETS CPSC SAFETY REQUIREMENTS

Sears rotary walk-behind power lawn mowers conform to the safety standards of the American

National Standards Institute and the U.S. Consumer Product Safety Commission. The blade

turns when the engine is running.

Operator presence control bar -must be

held down to the handle to start the engine.

Release to stop the engine.

Primer - pumps additional fuel from the

carburetor to the cylinder for use when

starting a cold engine.

Starter handle - used for starting the engine.

The operation of any lawn

mower can result in foreign

objects thrown into the eyes,

which can result in severe eye damage.

Always wear safety glasses or eye shields

while operating your lawn mower or

performing any adjustments or repairs.

We recommend a wide vision safety mask

over spectacles or standard safety

glasses.

HOWTO USE YOUR LAWN MOWER

ENGINE SPEED

The engine speed was set at the factory

for optimum performance. Speed is not

adjustable.

ENGINE ZONE CONTROL

_CAUTION: Federal regulations require

an engine control to be installed on this

lawn mower in order to minimize the risk

of blade contact injury. Do not under any

circumstances attempt to defeat the

function of the operator control. The blade

turns when the engine is running.

•Your lawn mower is equipped with an

operator presence control bar which

requires the operator to be positioned

behind the lawn mower handle to start and

operate the lawn mower.

TO ADJUST CU'FrlNG HEIGHT

• Raise wheels for low cut and lower wheels

for high cut.

•Adjust cutting height to suit your require-

ments. Medium position is best for most

lawns.

• To change cutting height, squeeze adjuster

lever toward wheel. Move wheel up or

down to suit your requirements. Be sure all

wheels are in the same setting.

NOTE: Adjuster is properly positioned

when plate tab inserts into hole in lever.

Also, 9-position adjusters (if so equipped)

allow lever to be positioned between the

plate tabs.

Plate Tab

Lower Wheels for High C_

_ Lever

Raise Wheels for Low Cut

TO A'I-I'ACH GRASS CATCHER

• Close the lift top lid. Lift top lid must be

closed while operating lawn mower.

• Lift the rear door on the mower housing

and place the grass catcher frame onto the

ton'ned tabs on the rear door hinge

bracket.

• The grass catcher is secured to the lawn

mower housing when the rear door is

lowered onto the grass catcher frame.

_CAUTION: Do not run your lawn

mower without clipping deflector or

approved grass catcher in place. Never

attempt to operate the lawn mower with

the rear door removed or propped open.

Hinge Rear door

_/Grass catcher

frame

Formed

tabs

TO EMPTY GRASS CATCHER

• To remove grass catcher, release operator

presence control bar to stop engine.

• Lift up rear door and remove the grass

catcher by the handle.

NOTE: Do not drag the bag when

emptying; it will cause unnecessary wear.

BEFORE STARTING ENGINE

OIL

Your lawn mower is shipped without oil in

the engine.

• Be sure mower is level and area around oil

fill is clean.

• Remove engine oil plug and fill to the

top of slot in fil}er hole.

NOTE: Allow oil to settle down into engine

for accurate reading.

• Engine holds 20 ozs. of oil. For type and

grade of oil to use, see "ENGINE" in

Maintenance section of this manual.

• Pour oil slowly. Do not over fill.

• Check oil level before each use. Add oil if

needed.

• Change the oil after every 25 hours of

operation or each season. You may need

to change the oil more often under dusty,

dirty conditions.

ADD GASOLINE

• Fill fuel tank. Use fresh, clean, regular

unleaded gasoline with a minimum of 87

octane. Do not mix oil with gasoline.

Purchase fuel in quantities that can be

used within 30 days to assure fuel

freshness.

AWARNING: Experience indicates that

alcohol blended fuels (called gasohol or

using ethanol or methanol) can attract

moisture which leads to separation and

formation of acids during storage. Acidic

gas can damage the fuel system of an

engine while in storage. To avoid engine

problems, the fuel system should be

emptied before storage of 30 days or

longer. Drain the gas tank, start the

engine and let it run until the fuel lines

and carburetor are empty. Use fresh fuel

next season. See Storage Instructions for

additional information. Never use engine

or carburetor cleaner products in the fuel

tank or permanent damage may occur.

ACAUTION: Fill to bottom of gas tank

filler neck. Do not overfill. Wipe off any

spilled oil or fuel. Do not store, spill or

use gasoline near an open flame.

Gasoline filler cap

Engine oil plug

TO START ENGINE

•To start a cold engine, push primer

three (3) times before trying to start.

Use a firm push. This step is not

usually necessary when starting an

engine which has already run for a few

minutes.

• Hold operator presence control bar

down to the handle and pull starter

handle quickly. Do not allow starter

rope to snap back.

• To stop engine, release operator

presence control bar.

NOTE: In cooler weather it may be

necessary to repeat priming steps. In

warmer weather over priming may cause

flooding and engine will not start. If you

do flood engine, wait a few minutes

before attempting to start and do not

repeat priming steps.

MOWING TIPS

•Under certain conditions, such as very

tall grass, it may be necessary to raise

the height of cut to reduce pushing

effort and to keep from overloading the

engine and leaving clumps of grass

clippings. It may also be necessary to

reduce ground speed and/or run the

lawn mower over the area a second

time.

• For extremely heavy cutting, reduce the

width of cut by overlapping previously

cut path and mow slowly.

• For better grass bagging and most

cutting conditions, the engine speed

should be set in the fast position.

• When using a rear discharge _awn

mower in moist, heavy grass, clumps of

cut grass may not enter the grass

catcher. Reduceground speed

(pushing speed) and/or run the lawn

mower over the area a second time.

• If a trail of clippings is left on the right

side of a rear discharge mower, mow

a clockwise direction with a small

overlap to collect the clippings on the

next pass.

• Pores in cloth grass catchers can

become filled with dirt and dust with

use and catchers will collect less gras

To prevent this, regularly hose catche

off with water and let dry before using.

• Keep top of engine around starter cle_

and clean of grass clippings and chaff

This will help engine air flow and

extend engine life.

MAINTENANCE SCHEDULE

FILL IN DATES .__

AS YOU COMPLETE

REGULAR SERVICE

Check for Loose Fasteners _,_

Clean/Inspect Grass Catcher

(If Equipped) _ If

Clean Lawn Mower v'

ERHIOEOATES

O Clean Under Drive Cover

(Power-Propelled Mowers) if

Check drive belt/pulleys

_ (Power-Propelled Mowers)

Check/Sharpen/Replace Blade

Lubrication Chart

Clean Battery/Recharge

/Electric Start Mowers /

ECheck Engine Oil Level if

NChange Engine Oil qM#'l,2

GClean Air Filter I1_ 2

Inspect Muffler _'

N Clean or Replace Spark Plug

Replace Air Filter Paper Cartridge I/2

,/3

,/ ,/4

1- Change more often when operating under a heavy load or in high ambient temperatures

2-Service more often when operating in dirty or dusty conditions

3 _Reptace btades more otten when mowing in sandy soil.

4 - Charge 48 hours at end of season.

GENERAL RECOMMENDATIONS

The warranty on this lawn mower does

not cover items that have been subjected

to operator abuse or negligence. To

receive full value from the warranty,

operator must maintain mower as

instructed in this manual.

Some adjustments will need to be made

periodically to properly maintain your unit.

All adjustments in the Service and

Adjustments section of this manual should

be checked at least once each season.

•Once a year, replace the spark plug,

replace air filter element and check

blade for wear. A new spark plug and

clean/new air filter element assures

proper air-fuel mixture and helps your

engine run better and last longer.

•Follow the maintenance schedule in

this manual.

BEFORE EACH USE

• Check engine oil level.

• Check for loose fasteners.

LUBRICATION

Keep unit well lubricated (See "LUBRICA-

TION CHART").

LUBRICATION CHART

(_)\ Wheel adjuster _) Engine oil

spring

\ bracket

"_) Rear door hinge

(_) Handle bracket mounting pin

(_) Spray lubricant

(_) Refer to Maintenance "ENGINE" section,

IMPORTANT: Do not oil or grease plastic

wheel bearings. Viscous lubricants wiUattract

dust and dirtthat will shorten the life of the self

lubricating bearings. If you feel they must be

lubricated, use only a dry, powdered graphite

type lubricant sparingly.

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