Craftsman 919.167802 Manuel utilisateur

iCRRFTSMRNq

Oil Lubricated

Two Stage

Stationary

AIR COMPRESSOR

Model No.

919.167802

•Safety Guidelines

•Assembly

•Operation

•Maintenance

•Service and Adjustments

•Troubleshooting

•Repair Parts

CAUTION: Read the Safety Guidelines and

All Instructions Carefully Before Operating.

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

Visit our Craftsman website: www.sears.com/craftsman

D30092 Rev0 9/26/03

WARRANTY ................................................ 2

SPECIFICATION CHART ..................................... 3

SAFETY GUIDELINES ...................................... 3-8

GLOSSARY ................................................ 9

ACCESSORIES ............................................. 9

DUTY CYCLE .............................................. 9

ASSEMBLY ............................................... 10

INSTALLATION .......................................... 11-13

OPERATION ............................................ 14-16

MAINTENANCE ......................................... 17-20

SERVICE AND ADJUSTMENTS ............................ 21-22

STORAGE ................................................ 22

TROUBLESHOOTING GUIDE .............................. 23-26

REPAIR PARTS ......................................... 27-31

ESPAI_IOL .............................................. 32-56

NOTES/NOTAS ......................................... 57-58

REPAIR PROTECTION AGREEMENTS ......................... 59

HOW TO ORDER REPAIR PARTS ...................... back cover

ltl__1;| ;[_I_ hi"

FULL ONE YEAR WARRANTY AIR COMPRESSOR

If this CRAFTSMAN Air Compressor fails due to a defect in material or

workmanship within one year from the date of purchase, Sears will at its

option repair or replace it free of charge. Contact your nearest Sears Service

Center (1-800-4-MY-HOME ®)to arrange for repair, or return the Air

Compressor to the place of purchase for replacement.

If this Air Compressor is used for commercial or rental purposes, this warrant

applies for only ninety days from the date of purchase.

This warranty gives you specific legal rights and you may have other rights

which vary from state to state.

Sears, Roebuck and Co., Dept. 817WA, Hoffman Estates, IL 60179

D30092 2=ENG

Model No. 919,167802

Max. Developed HP 7

Running HP 5.5

Sore 4.134"

Stroke 2.165"

Voltage-Single Phase 240/60/1

Minimum Branch Circuit Requirement 30 amps

Fuse Type Time Delay

Air Tank Capacity 80

Approx. Cut-In 140

Approx. Cut-out 175

SCFM @ 100 psig 17.4

SCFM @ 175 psig 16.9

Refer to Glossary for abbreviations.

This manual contains information that is important for you to know and

understand. This information relates to protecting YOUR SAFETY and

PREVENTING EQUIPMENT PROBLEMS. To help you recognize this

information, we use the symbols below. Please read the manual and pay

attention to these symbols.

I_'_J_ Indicates an

imminently hazardous

situation which, if not avoided, will

result in death or serious injury.

I_'_J_'_'_ Indicates a

potentially

hazardous situation which, if not

avoided, could result in death or

serious injury.

_'_1'_J_ Indicates a

potentially hazardous

situation which, if not avoided,

result in minor or moderate injury.

_T_'_Used without the

safety alert symbol

indicates a potentially hazardous

situation which, if not avoided, may

result in property damaae.

Ih_l_o]-'tnq.+1+id_"Y.4_l_,_'d_[IP.[-:-]ljt,ttl_o,]njl[o_]P.[-.+

_Some dust created by power sanding, sawing, grinding,

drilling, and other construction activities contains chemicals

known (to the State of California) to cause cancer, birth defects or other

reproductive harm. Some example of these chemicals are:

• lead from lead-based paints

• crystalline silica from bricks and cement and other masonry products

• arsenic and chromium from chemically-treated lumber

Your risk from these exposures varies, depending on how often you do this

type of work. To reduce your exposure to these chemicals: work in a well

ventilated area, and work with approved safety equipment, always wear

MSHA/NIOSR approved, properly fitting face mask or respirator when using

such tools.

When using air tools, basic safety precautions should always be followed to

reduce the risk of of personal injury.

3-ENG [330092

Save these instructions

improper operation or maintenance of this product could result in serious injury and

property damage. Read and understand all warnings and operation instructions before

using this equipment.

:r:_rJ:_;!m

WARNING: Risk of explosion or fire

What Could Happen How To Prevent It

tt is normal for electrical contacts Always operate the compressor in a well

within the motor and pressure switch to ventilated area free of combustible

spark, materials, gasoline, or solvent vapors.

tf electrical sparks from compressor if spraying flammable materials, locate

come into contact with flammable compressor at least 20 feet away from

vapors, they may ignite, causing fire or spray area. An additional length of hose

explosion, may be required.

Store flammable materials in a secure

location away from compressor.

Restricting any of the compressor

ventilation openings will cause serious

overheating and could cause fire.

Unattended operation of this product

could result in personal injury or

property damage. To reduce the risk of

fire, do not allow the compressor to

operate unattended.

Never place objects against or on top

of compressor. Operate compressor in

an open area at least 12 inches away

from any wall or obstruction that would

restrict the flow of fresh air to the

ventilation openings.

Operate compressor in a clean, dry well

ventilated area. Do not operate unit

indoors or in any confined area.

Always remain in attendance with the

product when it is operating.

Always disconnect electrical power by

moving pressure switch lever to the off

position and drain tank daily or after

each use.

D30092 4=ENG

WARNING: Risk of Bursting

Air Tank', The following conditions could lead to a weakening of the tank, and result

in a violent tank explosion and could cause property damage or serious injury.

What Could Haopen How To Prevent It

Failure to properly drain condensed Drain tank daily or after each use. If

water from tank, causing rust and tank develops a leak, replace it

thinning of the steel tank. immediately with a new tank or replace

the entire compressor,

Modifications or attempted repairs to Never drill into, weld, or make any

the tank. modifications to the tank or its

Unauthorized modifications to the attachments.

unloader valve, safety valve, or any

other components which control tank

pressure.

Excessive vibration can weaken the The tank is designed to withstand specific

air tank and cause rupture or operating pressures. Never make

explosion adjustments or parts substitutions to

alter the factory set operating

pressures.

ATTACHMENTS & ACCESSORIES:

Exceeding the pressure rating of air

tools, spray guns, air operated

accessories, tires, and other inflatables

can cause them to explode or fly apart,

and could result in serious injury.

For essential control of air pressure, you

must install a pressure regulator and

pressure gauge to the air outlet (if not

equipped) of your compressor. Follow the

equipment manufacturers

recommendation and never exceed the

maximum allowable pressure rating of

attachments. Never use compressor to

inflate small low pressure objects such

as children's toys, footballs,

basketballs, etc.

-"f.,_'_f.,1"1=

WARNING: Risk from Flying Objects

What Could Happen How ToPrevent It

The compressed air stream can cause

soft tissue damage to exposed skin

and can propel dirt, chips, loose

particles, and small objects at high

speed, resulting in property damage or

personal injury.

Always wear ANSI Z87.f approved safety

glasses with side shields when using the

compressor,

Never point any nozzle or sprayer

toward any part of the body or at other

people or animals.

Always turn the compressor off end

bleed pressure from the air hose and tank

before attempting maintenance, attaching

tOOlS or accessories,

5-ENG D30092

:f:1"4_;ll

WARNING: Risk of Electrical Shock _J

What Could Happen

Your air compressor is powered by

electricity. Like any other electrically

powered device, If it is not used

properly it may cause electric shock.

Repairs attempted by unqualified

personnel can result in serious injury

or death by electrocution.

Electrical Grounding: Failure to provide

adequate grounding to this product

could result in serious injury or death

from electrocution.

See grounding instructions,

How To Prevent It

Never operate the compressor outdoors

when it is raining or in wet conditions.

Never operate compressor with

protective covers removed or damaged.

Any electrical wiring or repairs required

on this product should be performed by

authorized service center personnel in

accordance with national and local

electrical codes,

Make certain that the electrical circuit to

which the compressor is connected

provides proper electrical grounding,

correct voltage and adequate fuse

protection.

WARNING: Risk of Breathing

What Could Happen How To Prevent It

The compressed air directly from your

compressor is not safe for breathing.

The air stream may contain carbon

monoxide, toxic vapors, or solid

particles from the tank. Breathing these

contaminants can cause serious injury

or death.

Sprayed materials such as paint, paint

solvents, paint remover, insecticides,

weed killers, may contain harmful

vapors and poisons,

Air obtained directly from the compressor

should never be used to supply air for

human consumption, in order to use air

produced by this compressor for

breathing, suitable filters and in-line

safety equipment must be properly

installed. In-line filters and safety

equipment used in conjunction with the

compressor must be capable of treating

air to all applicable local and federal

codes prior to human consumption.

Work in an area with good cross

ventilation. Read and follow the safety

instructions provided on the label or

safety data sheets for the materials you

are spraying. Use a NtOSH/MSHA

approved respirator designed for use with

your specific application.

D30092 6=ENG

f-'_J-'1_ i

WARNING: Risk of Burns

What Gould Happen

Touching exposed metal such _ the

oompre_r hcsd or outlet tubes, _an

result in serious bums.

How To Prevent It

Never touch any exposed metal parts

on compressor during or immedistely

sft_r operation. Gompressor will remain

hot for scvcml minutes a_er operation,

Do net r_sch sreund protective shrouds

or attempt mairrtenance unbl unit has

been allowed to cool,

;F-'YJ-'I:,]J

WARNING: Risk from Moving Parts _T)

What Could Happen How To Prevent It

Moving parts such a_ the pulley, flywheel, Never operate the compressor with

and belt can cause serious injury if they guards or covers which a_ damaged or

come into _,ontact with you or your removed,

el_hing.

Attempting to operate compressor with Any repairs r_quired on this product

damaged or missing parts or _cm_ing should be performed by authorized

to r_pair compressor with profeutivc service center personnel,

shrouds removed c_n expose you to

moving parts and can result in serious

injury.

;F_,yJ_,_!:,]J

WARNING: Risk of Falling

What Gould Happen

A portable compressor can fall _m a

table, workbench, or roof causing

damage to the compressor and could

result in serious injury or death to the

operator.

How To Prevent It

Always operate compressor in a stable

secure posibon to prevent accidental

movement of the unit. Never operate

compressor On aroof or ether elevated

position. Use additional air hose to

reach high locations.

7-ENG L33_92

;7-'_rJ-q:t J

;7-'_r.L'_!:t J

WARNING: Risk of Unsafe Operation

What Could Rappen How To Prevent It

Unsafe operation of your air compressor

could lead to serious injury or death to

you or others.

Renew and understand all instructions

and warnings in this manual,

Become familiar with the operation and

controls of the air _mprsssor,

Keep operating area clear of all persons,

pets, and obstacles,

Keep children away _m the air

compressor at all itrnes,

Do not operate the product when

fatigued or under the influence of

alcohol or drugs. Stay alert at all times.

Never defeat the safely faatures of this

preduct.

Equip area of operation with a fire

extinguisher.

DO not operate machine with missing,

broken, or unauthorized parts.

SAVE THESE INSTRUCTIONS

:I_2 _ENG

Become familiar with these terms

before operating the unit.

CFM Cubicfest per minute.

SCFM: Standard cubic feet per

minute; a unit of measure of air

delivery.

PSIG: Pounds per square inch

gauge; a unit of measure of pressure.

Code Certification: Products that

bear one or more of the following

marks: UL, CUL, ETL, CETL, have

been evaluated by OSHA certified

independent safety laboratories and

meet the applicable Underwriters

Laboratories Standards for Safety,

Cut*In Pressure: While the motor is

off, air tank pressure drops as you

continue to use your accessory.

When the tank pressure drops to a

certain low level the motor will restart

automatically. Tr_elow pressure at

which the motor automatically

restarts is called "cut-in" pressure,

Cut-Out Pressure: When an air

compressor is turned on and begins

to run, air pressure in the air tank

begins to build, It builds to a certain

high pressure before the motor

automatically shuts off - protecting

your air tank from pressure higher

than its capacity. The high pressure

at which the motor shuts Off is called

"cut -out" preesure.

Branch Circuit: Circuit carrying

electricity from electrical panel to

outlet,

To Lock Out Power: Place alock on

the line power switch SOno one else

can turn on the powe_

Troisunit is capable of powering the following Accessories. The accessories are

available through the current Power and Hand Tool Catalog or full-line Sears

stores.

Accessories

•In Line Filter

• Tire Air Chuck

• Quick Connector Sets (various

sizes)

• Air Pressure Regulators

• Oil Fog Lubricators

• Air Hose: 1/4", 5/16", or 3/8" OR

1/2" inside diameter in various

lengths

Troisair compressor pump is capable

of running continuously. However, to

prolong the life of your air

compressor, it is recommended that a

50%-75% average duty cycle be

maintained; that is, the air

compressor pump should not run

more than 30-45 minutes in any given

hour.

_-ENG L3_92

Contents of Carton

1 - Air Compressor

1 - Parts bag containing:

1 - Operator's Manual

1 - Parts Manual

4 - 5/8" Washers

Tools Required for Assembly

1 - g/16" socket or open end wrench

1 - electric drill

iI=l,t'

Multi-Viscosity

motor oils, like

10W 80, should not be used in an air

compressor. They leave carbon

deposits on critical components,

thus reducing performance and

compressor life. Use air compressor

oil only..

1, Remove the oil drain plug (B) and

washer (C).

Unpacking

1. Remove all packaging,

It may be

necessary to brace

or support one side of the outfit

when removing the pallet because

the air compressor will have a

tendency to tip.

2. Remove and discard the (4)

screws and washers holding the

compressor to the pallet.

3. With the help of another person

carefully remove air compressor

from pallet and place on a level

surface,

To Add Oil To Pump

_Compressore are

shipped without oil.

A small amount of oil may be

present in the pump upon receipt

of the air compressor. This is due

to plant testing and does not mean

the pump contains oil. Do not

attempt to operate this air

compressor without first adding oil

to the crankcase. Serious damage

can result from even limited

operation unless filled with oil and

broken in correctly. Make sure to

closely follow initial start*up

procedures.

2, Obtain the drain plug extension

([3), from the parts bag,

3, Apply thread sealant tape to the

threads of the drain plug extension

4, Assemble the washer (C), drain

plug extension (D), and drain plug

(B) as shown in Figure.

5, Tighten securely.

6, Remove the oil fill plug (A),

7, Fill the crankcase with the

recommended oil. NOTE: Use an

air compressor oil such as SAE-30

(API CG/CD heavy duty motor oil).

Under extreme winter conditions

use SAE-20 weight oil.

8, Replace the oil fill plug (A) and

tighten securely.

--)_2 1,q-ENG

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