Comprag A7510 Manuel utilisateur

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Инструкция

по эксплуатации

Компрессор COMPRAG A7510

Цены на товар на сайте:

https://www.v-p-k.ru/vintovye-kompressory-comprag-air-

station/a-7510/

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No part of the text and /or diagram may be reprinted or used without the prior written permission of Comprag.

The manufacturer reserves the right to make changes to a product design in order to enhance its technological

and operational parameters without notifying the user.

The product type may considerably differ to that displayed in documents.

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Table of contest

Safety guidelines

1.1 Symbols used in the instructions

1.2 General safety guidelines

1.3 Safety precautions for start-up

1.4 Safety precautions during operation

1.5 Safety precautions for maintenance and repair

Technical data and functional description

2.1 Technical data

2.2 General description

2.3 Function diagram and main components

2.4 Functional description

2.5 Control system

2.6 Electrical diagram and main components

2.7 Electrical connection values

Start up

3.1 Lifting and carrying

3.2 Dimensions

3.3 Requirements on installation area

3.4 Connection to the compressed airline

3.5 Connection to power supply

Operation

4.1 Controller and operating panel

4.2 Error indication

4.3 Starting the compressor

4.4 Switching off the compressor

Maintenance

5.1 Maintenance schedule

5.2 Checking oil level

5.3 Checking drive belt

5.4 Replacing oil and oil filter

5.5 Replacing air filter

5.6 Changing drive belt

5.7 Changing air-oil separator

5.8 Cleaning radiator

5.9 Checking suction valve

5.10Servicing bearings of electric motor

Fault handling

6.1Faults and corrective actions

Storage and disposal

7.1Storage conditions

7.2 2 Disposal of oils and process condensate

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Safety guidelines

1.1

Symbols used in the instructions.

Lethal hazard.

Warning.

Attention.

1.2

General safety guidelines.

Carefully familiarise yourself with the technical documentation,

operating instructions and safety guidelines. Most accidents as-

sociated with the use of compressor equipment occur as a result

of non-compliance with safety guidelines. Prevent hazards from

developing and adhere to the safety guidelines. The main rules

are given in the following section.

The user is solely liable for injuries or damages which occur due

to non-compliance with safety guidelines during installation, op-

eration or servicing, as well as unauthorised use of equipment!

1. The operator must stringently adhere to safety guidelines provided for by these instruc-

tions and local legislation!

2. When choosing between these safety guidelines and the regulations provided for by

local legislation, those rules which provide for more stringent requirements shall apply.

3. Only trained maintenance personnel with the relevant level of professional training are

permitted to operate, service and repair Comprag equipment.

4. Compressed air flowing immediately from the compressor may contain oil and impurities

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and is not suitable for breathing! Compressed air has to be purified to an air purity grade

suitable for breathing, in accordance with the standards prescribed by local legislation.

5. Compressed air is an extremely hazardous energy source. Compressed air must not be

used for unintended purposes! Do not use it to clean clothing and footwear and never

point compressed air hoses at people and animals! When using air to clean equipment,

take extra caution and wear safety goggles!

6. All maintenance, repair, setup and installation work etc. must be performed while the

equipment is turned off, disconnected from the power source, with compressed-air hos-

es disconnected from the equipment, and with the use of safety goggles! Ensure that

equip- ment is disconnected from the compressed air system and is not under pressure.

1.3

Safety precautions for start-up

The user is solely liable for injuries or damages which occur due to

non-compliance with safety guidelines during installation, operati-

on or servicing, as well as unauthorised use of equipment!

1. Equipment must only be unloaded/loaded using the appropriate handling devices or hoisters.

Equipment must not be manually lifted or moved. Do not leFVe equipment sus- pended. Use

a helmet during unloading operations.

2. Arrange the equipment in a dry and clean facility which provides shelter from precipi- tation.

The facility must be well ventilated, and forced ventilation should be provided if necessary.

3. Worn, damaged or spoiled compressed-air hoses should not be used. Ensure that hoses cor-

respond to the equipment in terms of nominal diameter and working pressure.

4. When using several compressor stations in a system, each compressor must hFVe a manually

operated valve for cutting off any of the compressors in the case of emergency.

5. Explosive and fire-hazardous admixtures such as solvent vapours and carbon dust etc.must

not be released into the atmosphere.

6. Ensure unrestricted access to the compressed-air hose from the compressor. Do not clutter it

and do not store flammable materials in its immediate vicinity.

7. Do not pinch or deform the compressed-air feed hoses.

8. Do not cover holes used to provide equipment with air for cooling. Ensure the facility is well

ventilated.

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9. When using remote control, the equipment must give a legible and clear warning of this:‘AT-

TENTION: this machine is being controlled remotely and may start operating without warning!’

An operator who is remotely controlling equipment must ensure that no installation or other

work is being performed with the equipment at that moment. Once the equip- ment is turned

off remotely, the operator must ensure that the equipment is actually turned off!

10. Equipment must be earthed. Provide short-circuit protection. The starting knife switch must

be in the immediate vicinity of the equipment and protect against unauthorised start-up.

The user bears full responsibility for compliance with the operat-

ing condi- tions of the electrical motor installed in the equipment.

Equipment must be used with protection devices. The protection devices

must protecttheelectricmotor fromshortcircuits,overloading(systematic

and start-up)and open-phaseconditions.Installationof protectiondevices

is the responsibility of the user.

11. There must be an information plate affixed next to the control panel on equipment with an in-

dependent control system featuring an automatic restart function: ‘ATTENTION: This machine

may start operating without warning!’

12. Any tanks and vessels working under pressure must be fitted with safety-relief valves! Unau-

thorised installation, disassembly or adjustmentof attached safety-relief valves is not allowed.

1.4

Safety precautions during operation.

The user is solely liable for injuries or damages which occur due to

non-compliance with safety guidelines during installation, opera-

tion or servicing, as well as unauthorised use of equipment!

1. Ensure that hoses correspond to the equipment in terms of nominal diameter and working

pressure. Check the attachment of every hose coupling before start-up. An insecurely fas-

tened hose may cause serious injury.

Never turn on equipment if you suspect the presence of highly flammable impurities in the air!

3. The operator remotely controlling equipment must ensure that no installation or other

work is being performed with the equipment at that moment! An information plate must

be affixed to the equipment in relation to this: ‘ATTENTION: this machine is being controlled

remotely and may start operating without warning!’

4. An operator is not allowed to operate equipment if the operator is fatigued, in a state of

intoxication from alcohol, drugs or medicine that reduces the body’s reaction time.

5. The equipment must not be operated if parts of the casing hFVe been removed. Doors or

panels may be opened for short durations for inspection and scheduled checks. It is advis-

able to wear hearing protection.

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In some types of equipment, open doors or removal of panels du-

ring operation may lead to overheating.

6. Personnel in conditions or a facility where the sound pressure level reaches or exceeds

90 dB (A), must wear ear protectors.

7. If the air used for cooling equipment is used while the facility is being heated, undertake

measures for it to be filtered so that it is suitable for breathing.

8. Regularly check that:

•safety devices and attachments are in place;

•all hoses and pipes are in good condition and sealed;

•there are no leaks;

•brackets and structural components are tightened;

•all electrical cables and contacts are in good condition and safe to use;

•safety devices are fully functional and there is no contamination etc;

•all structural components are in working order, with no signs of wear and tear.

1.5

Safety precautions for maintenance and repair

The user is solely liable for injuries or damages which occur due to

non-compliance with safety guidelines during installation, operati-

on or servicing, as well as unauthorised use of equipment!

Only original spare parts and ancillary items may be used. Using spare parts from other man-

ufactures may lead to unpredictable results and consequently accidents.

When performing installation and repair work, always wear goggles!

Before connecting or disconnecting equipment, disconnect it from the main pneumatic sys-

tem. Ensure that the hoses aren’t under pressure!

Before beginning installation or other work, ensure that equipment is not pressurised. Instal-

lation work must not be carried out on equipment under pressure.

All maintenance work should be carried out only when the temperature of all structural ele-

ments falls to room temperature.

Never use highly flammable solvents or carbon tetrachloride for cleaning structural elements.

When wiping, take precautions against the poisonous vapours of cleaning fluids.

Whencarryingoutinstallationand repairwork,an informationplateshouldbe affixedto thecontrol

panelto warnagainstunauthorisedstart-up.For example,“Do notturnon.Personneloperating!”

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The operator remotely controlling equipment must ensure that no installation or other work is

being performed with the equipment at that moment! An information plate must be affixed to

the equipment in relation to this: See 1.3.9.

Maintain cleanliness in the facility where the equipment is installed. Close open inlets and out-

lets during installation with dry clothes or paper to prevent rubbish entering the equipment.

10.

Welding or other similar operations must not be carried out in the immediate vicinity of the

equipment and vessels under pressure.

11.

If there is any suspicion of overheating, combustion or other emergency, turn off the equip-

ment. Immediately disconnect it from the power supply. Do not open the doors of equipment

until the temperature falls to room temperature, in order to prevent burns or injury.

12.

Naked flames must not be used as a light source for inspecting and checking equipment.

13.

Never use caustic solvents, which may damage materials of the pneumatic system

14.

After performing installation or other work, ensure that no instruments, rags or spare parts

hFVe been left inside the equipment.

15.

Pay particular attention to the safety-relief valves. Thoroughly inspect them and remove

any dust and dirt. They must not be allowed to suffer any loss in function under any circum-

stances. Remember that your safety depends on their functionality!

16.

Before beginning work in normal mode after maintenance or repair work, check that the

working pressure, temperature and other characteristics are correctly set. Ensure that all

control devices are installed and functioning properly.

17.

When replacing filters, separators etc., wipe away dust, dirt and oil residue from the area

where they are installed with a dry cloth.

18.

Protect the motor, air filter, electrical components and control components etc. from com-

ing into contact with condensate. For instance, blow down with dry air.

19.

Use protective gloves during installation and repair work in order to FVoid burns and injury

(for instance, during oil change).

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Technical data and functional description

Entitlement to free handling of faults arising during the guarantee pe-

riod is forfeited when:

-No warranty service coupon for the compressor or it is filled out

incorrectly

No records for the compressor’s scheduled maintenance are entered

in the compressor’s service book

Unoriginal parts and lubricants are used

2.1

Technical data

Article

Model

Drive

power,

compressor

(kW)

Max. operat-

ing pressure

(bar)

Output

(m3/min)

Rated

voltage,

compressor

(phase/V/Hz)

Noise

(dB)

Screw

connection

Oil

capacity,

liter

11410904

A7508

5-8

12,40

3/380/50

11410905

A7510

5-10

10,80

11410914

A9008

5-8

14,70

11410915

A9010

5-10

12,80

2.2

General description

The A-Series oil-filled screw compressor series is designed for uninterrupted and efficient-

compressed-air production.

The A-Series compressor is an electric motor-operated, intake-regulated, belt-driven and air-

cooled compressor, enclosed in a sound-insulated canopy. An electronic controller i-Log with

an LCD indicator panel is provided, including start and stop buttons and an emergency stop

button. Pressure and temperature relays are used for system control and protection.

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2.3

Function diagram and main components

Fig. 2.3 Function diagram A75-90

Main components

Electric motor

Min. Pressure valve

Belt drive

Non-return valve

Air end

Heat-exchanger, Air section

Air filter

Heat-exchanger, Oil section

Intake valve

Thermostatic valve

Air-Oil separation tank

Oil filter

Safety valve

Drain valve

Air-Oil separator

Oil filling plug

Throttle valve

Oil level sight glass

Non-return valve

Air outlet valve

Air ffow

Temperature sensor

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