ComAp InteliDrive Mobile Manuel utilisateur

Written by Petr Weinfurt

Prague, Czech Republic

ComAp a.s., U Uranie 1612/14a,

170 00 Prague 7, Czech Republic

Tel: +420 246 012 111

E-mail: info@comap-control.com, www.comap-control.com Global Guide

InteliDrive-

Mobile

Expendable automotive engine

controller

SW version 2.6.0

1 Document information 5

2 System overview 11

3 Applications overview 31

4 Installation and wiring 34

5 Controller setup 41

6 Communication lines 52

7 Technical data 55

8 Appendix 58

ID-Mobile Global Guide 2

Table of contents

1 Document information 5

1.1 Clarification of notation 5

1.2 Legal notice 5

1.3 Conformity declaration 7

1.4 Symbols in this manual 8

1.5 Related documentation 9

1.6 Document history 9

1.7 What is ID-Mobile? 9

1.7.1 Benefits 9

1.7.2 Features 10

2 System overview 11

2.1 LED indication 11

2.1.1 Power 11

2.1.2 Run 11

2.1.3 Alarm 12

2.2 Dimensions and assembly 12

2.2.1 Disassembling 12

2.2.2 Assembling 13

2.3 Harnesses 13

2.3.1 Mating/Unmating of the connector from the header 14

2.4 ID-Mobile Service Module 15

2.5 Terminals 15

2.6 Physical input/output structure 17

2.6.1 Binary inputs BIN1 to BIN16 18

2.6.2 Binary outputs BO1 to BO8 18

2.6.3 Binary outputs BO9 to BO16 19

2.6.4 RPM Inputs 22

2.6.5 Impulse inputs 23

2.7 Jumpers – hardware configuration 23

2.8 Configuration examples 24

2.8.1 Jumpers 25

2.8.2 Analog inputs 25

2.8.3 Analog outputs 27

2.8.4 Analog outputs limits calculator 28

2.8.5 Low and High limit explanation 29

2.8.6 Transformed output value indication 29

ID-Mobile Global Guide 3

2.8.7 PWM output on BO9 up to BO16 29

3 Applications overview 31

3.1 Event Log 31

3.1.1 Statistic values 31

3.1.2 History records 31

4 Installation and wiring 34

4.1 Booting procedure 34

4.1.1 RS232 cable 35

4.1.2 Connect the AT link converter 35

4.2 Plug-in module installation 37

4.2.1 GPS Module 37

4.2.2 GPRS Module 38

4.3 External displays 39

4.3.1 InteliVision 12Touch 39

4.3.2 InteliVision 8 39

4.3.3 InteliVision 5 CAN 40

5 Controller setup 41

5.1 Controller configuration and monitoring 41

5.1.1 Direct connection to the PC 41

5.1.2 DriveConfig 41

5.1.3 Configuration steps 42

5.1.4 DriveMonitor 43

5.1.5 Password protection 44

5.1.6 Modbus protocol 45

5.1.7 AirGate and WebSupervisor support 45

5.2 Functions 47

5.2.1 Default archives 47

5.2.2 Operational modes 48

5.2.3 Protections 48

5.2.4 Engine start 49

5.2.5 PWM and Dither 49

6 Communication lines 52

6.1 RS485 52

6.2 CAN1 53

6.3 CAN2 53

6.4 CAN bus connection rules 53

ID-Mobile Global Guide 4

7 Technical data 55

8 Appendix 58

8.1 Controller objects 59

8.1.1 List of controller objects types 59

8.1.2 Setpoints 60

8.1.3 Values 120

8.1.4 Logical binary inputs 141

8.1.5 Logical binary outputs 165

8.1.6 Logical analog inputs 201

8.2 Extension modules 216

8.2.1 ID-Mobile Master – Slave concept 217

8.3 PLC toolbar functions 218

8.3.1 List of PLC functions 218

8.3.2 List of PLC Blocks 223

ID-Mobile Global Guide 5

1 Document information

1.1 Clarification of notation 5

1.2 Legal notice 5

1.3 Conformity declaration 7

1.4 Symbols in this manual 8

1.5 Related documentation 9

1.6 Document history 9

1.7 What is ID-Mobile? 9

1.1 Clarification of notation

Note: This type of paragraph calls readers attention to a notice or related theme.

IMPORTANT: This type of paragraph highlights a procedure, adjustment etc., which can cause a

damage or improper function of the equipment if not performed correctly and may not be clear at

first sight.

Example: This type of paragraph contains information that is used to illustrate how a specific function

works.

1.2 Legal notice

This End User's Guide/Manual as part of the Documentation is an inseparable part of ComAp’s Product and

may be used exclusively according to the conditions defined in the “END USER or Distributor LICENSE

AGREEMENT CONDITIONS – COMAP CONTROL SYSTEMS SOFTWARE” (License Agreement) and/or in

the “ComAp a.s. Global terms and conditions for sale of Products and provision of Services” (Terms) and/or in

the “Standardní podmínky projektů komplexního řešení ke smlouvě o dílo, Standard Conditions for Supply of

Complete Solutions” (Conditions) as applicable.

ComAp’s License Agreement is governed by the Czech Civil Code 89/2012 Col., by the Authorship Act

121/2000 Col., by international treaties and by other relevant legal documents regulating protection of the

intellectual properties (TRIPS).

The End User and/or ComAp’s Distributor shall only be permitted to use this End User's Guide/Manual with

ComAp Control System Registered Products. The Documentation is not intended and applicable for any other

purpose.

Official version of the ComAp’s End User's Guide/Manual is the version published in English. ComAp reserves

the right to update this End User's Guide/Manual at any time. ComAp does not assume any responsibility for its

use outside of the scope of the Terms or the Conditions and the License Agreement.

Licensed End User is entitled to make only necessary number of copies of the End User's Guide/Manual. Any

translation of this End User's Guide/Manual without the prior written consent of ComAp is expressly prohibited!

Even if the prior written consent from ComAp is acquired, ComAp does not take any responsibility for the

content, trustworthiness and quality of any such translation. ComAp will deem a translation equal to this End

User's Guide/Manual only if it agrees to verify such translation. The terms and conditions of such verification

must be agreed in the written form and in advance.

ID-Mobile Global Guide 6

For more details relating to the Ownership, Extent of Permitted Reproductions Term of Use of the

Documentation and to the Confidentiality rules please review and comply with the ComAp’s License

Agreement, Terms and Conditions available on www.comap-control.com.

Security Risk Disclaimer

Pay attention to the following recommendations and measures to increase the level of security of ComAp

products and services.

Please note that possible cyber-attacks cannot be fully avoided by the below mentioned recommendations and

set of measures already performed by ComAp, but by following them the cyber-attacks can be considerably

reduced and thereby to reduce the risk of damage. ComAp does not take any responsibility for the actions of

persons responsible for cyber-attacks, nor for any damage caused by the cyber-attack. However, ComAp is

prepared to provide technical support to resolve problems arising from such actions, including but not limited to

restoring settings prior to the cyber-attacks, backing up data, recommending other preventive measures against

any further attacks.

Warning: Some forms of technical support may be provided against payment. There is no legal or factual

entitlement for technical services provided in connection to resolving problems arising from cyber-attack or

other unauthorized accesses to ComAp's Products or Services.

General security recommendations and set of measures

1. AccessCode

• Change the AccessCode BEFORE the device is connected to a network.

• Use a secure AccessCode – ideally a random string of 8 characters containing lowercase, uppercase letters

and digits.

• For each device use a different AccessCode.

2. Password

• Change the password BEFORE the device enters a regular operation.

• Do not leave displays or PC tools unattended if an user, especially administrator, is logged in.

3. Controller Web interface

• The controller web interface at port TCP/80 is based on http, not https, and thus it is intended to be used only

in closed private network infrastructures.

• Avoid exposing the port TCP/80 to the public Internet.

4. MODBUS/TCP

• The MODBUS/TCP protocol (port TCP/502) is an instrumentation protocol designed to exchange data

between locally connected devices like sensors, I/O modules, controllers etc. From it’s nature it does not

contain any kind of security – neither encryption nor authentication. Thus it is intended to be used only in closed

private network infrastructures.

• Avoid exposing the port TCP/502 to the public Internet.

5. SNMP

• The SNMP protocol (port UDP/161) version 1,2 is not encrypted. Thus it is intended to be used only in closed

private network infrastructures.

• Avoid exposing the port UDP/161 to the public Internet.

ID-Mobile Global Guide 7

1.3 Conformity declaration

Following described machine complies with the appropriate basic safety and health

requirement of the EC Low Voltage Directive No: 73/23 / EEC and EC Electromagnetic

Compatibility Directive 89/336 / EEC based on its design and type, as brought into circulation

by us.

Note: ComAp believes that all information provided herein is correct and reliable and reserves the right to

update at any time. ComAp does not assume any responsibility for its use unless otherwise expressly

undertaken.

1.4 Symbols in this manual

3 x Phases

Active

current

sensor

AirGate

Alternating

current

Analog

modem

Battery

Binary

output

Breaker

contact

Breaker

contact

Breaker

Capacitor

Coil

Connector -

female

Connector -

male

Contact

Contactor

Controller

simplified

Current

measuring

Current

measuring

Diode

Ethernet

male

Ethernet

female

Fuel

solenoid

Fuse

Fuse switch

Generator

schematic

Grounding

GSM

modem

IG-AVRi

TRANS

Jumper

Load

Mains

Mobile

provider

Passive

current

sensor

Pick - up

Relay coil

Relay coil of

slow-

operating

Resistor

adjustable

Resistive

sensor

RPTC

RS232

male

RS232

female

Starter

Switch -

manually

operated

Transformer

USB type B

male

USBtype B

female

Voltage

measuring

Wifi / WAN /

LAN

ID-Mobile Global Guide 8

ID-Mobile Global Guide 9

1.5 Related documentation

IMPORTANT: Below mentioned versions are valid with the issuing of this document. For available

updates follow ComAp web pages.

Import package Files Note

ID-Mobile-2.6.idc ID-Mobile-2.6.mhx ID-Mobile-Logger firmware

ID-Mobile-2.0.aim4 Default configuration archives

Software

Related Software

InteliMonitor 3.12

DriveConfig 3.9.3

WinScope 2.10.1

PC Tools

PDF files Description

ID-Mobile New Features.pdf New Features List of ID-Mobile

ID-Mobile Reference Guide Reference guide of ID-Mobile

DriveConfig New Features.pdf New Features list of PC tool DriveConfig

DriveConfig.pdf Reference guide of PC tool DriveConfig

InteliMonitor New Features.pdf New Features list of PC tool InteliMonitor

InteliMonitor-Reference Guide.pdf Reference guide of PC tool InteliMonitor

Inteli Communication Guide.pdf Communication guide for the Inteli controllers

Documentation

Note: For more information see InteliDrive Mobile webpage.

1.6 Document history

Revision number Related sw. version Date Author

1 2.6.0 3. 4. 2019 Weinfurt Petr

1.7 What is ID-Mobile?

InteliDrive ID-Mobile is a specialized engine controller for automotive applications. It controls, monitors and

protects the engine in single or variable speed operational modes. The controller can communicate with Engine

Management System via the CAN serial line using standard J1939 or another communication protocol.

1.7.1 Benefits

Integrated solution, less wiring and components

ID-Mobile Global Guide 10

Engine specific, plug and play support of engines with ECU – access to all available engine values

Designed specifically for harsh environment – trouble free operation in all conditions

Built-in Event & Performance Log – easy troubleshooting and warranty claim handling

Remote monitoring support – reduced call-out costs of service engineers

Fleet management program with GPS localization of supervised machines available

1.7.2 Features

Running-hours meter, number of starts counter, fuel consumption indication

RS485 communication line with Modbus

J1939 and Modbus ECU support with Input / Output configuration

Engine measurement and control by sensors and actuators or via J1939

CAN1-bus line for extension (Slave) modules and J1939

CAN2-bus line for connection of external display

Optional internal GSM/GPRS modem and/or GPS receiver

12 Binary inputs for contacts switching to Battery– or Battery+, 4 Binary inputs with broken wire detection

8 Analog inputs configurable for industry standard sensors

8 Binary switches configurable as:

Hi-side switches 3A with detection of broken wire

Low-side switches 3A

PWM switches 3A

8 configurable analog inputs / outputs:

voltage (10VDC, 20mA, 24VBat) outputs compatible with hydraulic proportional valves

20mA, 5VDC, 24VDC, 2.5 kΩ, PT1000 inputs

8 Binary Hi-side switches with max. current 3A and detection of broken wire

4 Frequency inputs for RPM measurement

2 Impulse inputs for rotary flow meters or other cumulative measuring

Internal – configurable PLC functions: Logical functions, Comparators with delay or hysteresis, Analog

switches, Mathematical functions, Linear interpolation, Filters, PID loops with analog or binary outputs,

Counters, Timers, Delay functions

Operating temperature: –40 to +70°C

Supply voltage: 8-36 VDC continuously, 6 VDC for 1s

EMC compatibility: EN61000-6-1/2/3/4, SS4631503(PL4), IEC 255-3

Vibration resistivity: IEC 60068-2-6, 5-28Hz / ± 1,5mm, 28-150Hz/5g,

Shock test: IEC 68-2-27

Dust and water protection IP6x, IPx9

6back to Document information

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