Cognex N-Sight 7802 Manuel utilisateur

In-Sight®7000 Gen2 Series

Vision System

Reference Guide

2023 January 25

Revision: 6.3.1.2

Legal Notices

The software described in this document is furnished under license, and may be used or copied only in accordance with

the terms of such license and with the inclusion of the copyright notice shown on this page. Neither the software, this

document, nor any copies thereof may be provided to, or otherwise made available to, anyone other than the licensee.

Title to, and ownership of, this software remains with Cognex Corporation or its licensor. Cognex Corporation assumes

no responsibility for the use or reliability of its software on equipment that is not supplied by Cognex Corporation.

Cognex Corporation makes no warranties, either express or implied, regarding the described software, its

merchantability, non-infringement or its fitness for any particular purpose.

The information in this document is subject to change without notice and should not be construed as a commitment by

Cognex Corporation. Cognex Corporation is not responsible for any errors that may be present in either this document or

the associated software.

Companies, names, and data used in examples herein are fictitious unless otherwise noted. No part of this document

may be reproduced or transmitted in any form or by any means, electronic or mechanical, for any purpose, nor

transferred to any other media or language without the written permission of Cognex Corporation.

Portions of the hardware and software provided by Cognex may be covered by one or more U.S. and foreign patents, as

well as pending U.S. and foreign patents listed on the Cognex web site at: cognex.com/patents.

The following are registered trademarks of Cognex Corporation:

Cognex, 2DMAX, Advantage, AlignPlus, Assemblyplus, CheckitwithChecker, Checker, CognexVisionforIndustry,

CognexVSOC, CVL, DataMan, DisplayInspect, DVT, EasyBuilder, Hotbars, IDMax, In-Sight, LaserKiller, MVS-8000,

OmniView, PatFind, PatFlex, PatInspect, PatMax, PatQuick, SensorView, SmartView, SmartAdvisor, SmartLearn,

UltraLight, VisionSolutions, VisionPro, VisionView

The following are trademarks of Cognex Corporation:

The Cognex logo, 1DMax, 3D-Locate, 3DMax, BGAII, CheckPoint, CognexVSoC, CVC-1000, FFD, iLearn, In-Sight

(design insignia with cross-hairs), In-Sight2000, InspectEdge, Inspection Designer, MVS, NotchMax, OCRMax,

PatMaxRedLine, ProofRead, SmartSync, ProfilePlus, SmartDisplay, SmartSystem, SMD4, VisiFlex, Xpand

Other product and company trademarks identified herein are the trademarks of their respective owners.

Legal Notices

Regulations and Conformity

Note: For the most current CE declaration and regulatory conformity information, see the Cognex support site:

cognex.com/support.

Safety and Regulatory

Manufacturer Cognex Corporation

One Vision Drive

Natick, MA 01760 USA

In-Sight 7500/7500C: Regulatory Model 1AAB

In-Sight 7501/7501C: Regulatory Model 1AAB

In-Sight 7600/7600C: Regulatory Model 1AAB

In-Sight 7800/7800C: Regulatory Model 1AAB

In-Sight 7801/7801C: Regulatory Model 1AAB

In-Sight 7802/7802C: Regulatory Model 1AAB

In-Sight 7802P: Regulatory Model R00063

In-Sight 7900/7900C: Regulatory Model 1AAB

In-Sight 7901/7901C: Regulatory Model 1AAB

In-Sight 7902/7902C: Regulatory Model 1AAB

In-Sight 7902P: Regulatory Model R00063

In-Sight 7905/7905C: Regulatory Model R00063

This is a class A product. In a domestic environment this product may cause radio interference in

which case the user may be required to take immediate measures. This equipment complies with the

essential requirements of the EU Directive 2014/30/EU. Declarations are available from your local

representative.

EU RoHS Compliant to the most recent applicable directive.

FCC FCC Part 15, Class A

This equipment has been tested and found to comply with the limits for a Class A digital device,

pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection

against harmful interference when the equipment is operated in a commercial environment. This

equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in

accordance with the instruction manual, may cause harmful interference to radio communications.

Operation of this equipment in a residential area is likely to cause harmful interference in which case

the user will be required to correct the interference at his own expense.

Regulations and Conformity

Safety and Regulatory

Korea In-Sight 7500/7500C: Regulatory Model 1AAB: MSIP-REM-CGX-1AAB

In-Sight 7501/7501C: Regulatory Model 1AAB: MSIP-REM-CGX-1AAB

In-Sight 7600/7600C: Regulatory Model 1AAB: MSIP-REM-CGX-1AAB

In-Sight 7800/7800C: Regulatory Model 1AAB: MSIP-REM-CGX-1AAB

In-Sight 7801/7801C: Regulatory Model 1AAB: MSIP-REM-CGX-1AAB

In-Sight 7802/7802C: Regulatory Model 1AAB: MSIP-REM-CGX-1AAB

In-Sight 7802P: Regulatory Model R00063: R-REM-CGX-R00063

In-Sight 7900/7900C: Regulatory Model 1AAB: MSIP-REM-CGX-1AAB

In-Sight 7901/7901C: Regulatory Model 1AAB: MSIP-REM-CGX-1AAB

In-Sight 7902/7902C: Regulatory Model 1AAB: MSIP-REM-CGX-1AAB

In-Sight 7902P: Regulatory Model R00063: R-REM-CGX-R00063

In-Sight 7905/7905C: Regulatory Model R00063: R-REM-CGX-R00063

This device is certified for office use only and if used at home, there can be frequency interference

problems.

TÜV In-Sight 7500/7500C: Regulatory Model 1AAB

In-Sight 7501/7501C: Regulatory Model 1AAB

In-Sight 7600/7600C: Regulatory Model 1AAB

In-Sight 7800/7800C: Regulatory Model 1AAB

In-Sight 7801/7801C: Regulatory Model 1AAB

In-Sight 7802/7802C: Regulatory Model 1AAB

In-Sight 7802P: Regulatory Model R00063

In-Sight 7900/7900C: Regulatory Model 1AAB

In-Sight 7901/7901C: Regulatory Model 1AAB

In-Sight 7902/7902C: Regulatory Model 1AAB

In-Sight 7902P: Regulatory Model R00063

In-Sight 7905/7905C: Regulatory Model R00063

NRTL: TÜV SÜD SCC/NRTL OSHA Scheme for UL/CAN 61010-1.

CB report available upon request. TÜV SÜD, IEC/EN 61010-1.

Regulations and Conformity

China RoHS

Hazardous Substances 有害物质

Part Name

部件名称

Lead (Pb)

铅

Mercury (Hg)

汞

Cadmium

(Cd)

镉

Hexavalent

Chromium

(Cr (VI))

六价铬

Polybrominated

biphenyls (PBB)

多溴联苯

Polybrominated

diphenyl ethers (PBDE)

多溴二苯醚

Regulatory

Model 1AAB

Regulatory

Model R00063

X O O O O O

This table is prepared in accordance with the provisions of SJ/T 11364.

这个标签是根据SJ / T 11364 的规定准备的。

O: Indicates that said hazardous substance contained in all of the homogeneous materials for this part is below the limit

requirement of GB / T26572 - 2011.

表示本部件所有均质材料中含有的有害物质低于GB / T26572 - 2011 的限量要求。

X: Indicates that said hazardous substance contained in at least one of the homogeneous materials used for this part is

above the limit requirement of GB / T26572 - 2011.

表示用于本部件的至少一种均质材料中所含的危害物质超过GB / T26572 - 2011 的限制要求。

For European Community Users

Cognex complies with Directive 2012/19/EU OF THE EUROPEAN PARLIAMENT AND OF THE COUNCIL of 4 July 2012

on waste electrical and electronic equipment (WEEE).

This product has required the extraction and use of natural resources for its production. It may contain hazardous

substances that could impact health and the environment, if not properly disposed.

In order to avoid the dissemination of those substances in our environment and to diminish the pressure on the natural

resources, we encourage you to use the appropriate take-back systems for product disposal. Those systems will reuse or

recycle most of the materials of the product you are disposing in a sound way.

The crossed out wheeled bin symbol informs you that the product should not be disposed of along with municipal

waste and invites you to use the appropriate separate take-back systems for product disposal.

If you need more information on the collection, reuse, and recycling systems, please contact your local or regional waste

administration.

You may also contact your supplier for more information on the environmental performance of this product.

Regulations and Conformity

Precautions

To reduce the risk of injury or equipment damage when you install the Cognex product, observe the following

precautions:

lThe vision system requires a UL or NRTL listed power supply with a 24VDC output that meets the following rating

requirements:

lAt least 2A continuous current.

lA maximum short circuit current of less than 8A.

lA maximum power of less than 100VA and marked as a Limited Power Source (LPS) or National

Electrical Code (NEC) Class 2.

Any other voltage creates a risk of fire or shock and can damage the components. Applicable national and local

wiring standards and rules must be followed.

lThis product is intended for industrial use in automated manufacturing or similar applications.

lThe safety of any system incorporating this product is the responsibility of the assembler of the system.

lDo not install Cognex products where they are exposed to environmental hazards such as excessive heat, dust,

moisture, humidity, impact, vibration, corrosive substances, flammable substances, or static electricity.

lRoute cables and wires away from high-current wiring or high-voltage power sources to reduce the risk of

damage or malfunction from the following causes: over-voltage, line noise, electrostatic discharge (ESD), power

surges, or other irregularities in the power supply.

lDo not expose the image sensor to laser light. Image sensors can be damaged by direct, or reflected, laser light.

If your application requires laser light that might strike the image sensor, use a lens filter at the corresponding

laser wavelength. For suggestions, contact your local integrator or application engineer.

lThis product does not contain user-serviceable parts. Do not make electrical or mechanical modifications to

product components. Unauthorized modifications can void your warranty.

lChanges or modifications not expressly approved by the party responsible for regulatory compliance could void

the user’s authority to operate the equipment.

lInclude service loops with cable connections.

lEnsure that the cable bend radius begins at least six inches from the connector. Cable shielding can be

degraded or cables can be damaged or wear out faster if a service loop or bend radius is tighter than 10X the

cable diameter.

lThis device should be used in accordance with the instructions in this manual.

lAll specifications are for reference purposes only and can change without notice.

Precautions

Table of Contents

Legal Notices 2

Regulations and Conformity 3

China RoHS 5

For European Community Users 5

Precautions 6

Table of Contents 7

Symbols 9

Introduction 10

Support 10

Standard Components 10

Accessories 11

In-Sight Lenses, Lights and Covers 11

C-Mount Standard and Extended Covers 11

C-Mount Illumination Accessories 13

S-Mount/M12 Autofocus Accessories 15

S-Mount/M12 Manual Focus Accessories 17

DataMan Lenses, Lights and Covers 18

High-Power Illumination 19

External Lights 20

Cables 22

Mounting Brackets 23

I/O Modules 23

Connectors and Indicators 24

Installation 26

Install the Lens, Lighting and Cover 26

Install the C-Mount Lens and Cover (COV-7000-CMNT or COV-7000-CMNT-EX) 26

Install the C-Mount Lens and Cover (COV-7000-CMNT-LG) 28

Install the C-Mount Lens and In-Sight Illumination 29

Install the Autofocus Module and In-Sight Illumination 34

Install the S-Mount/M12 Manual Focus Lens 40

Working Distance and Field of View (S-Mount/M12 Lenses) 42

Mount the Vision System 45

Install the Mounting Bracket (BKT-INS-01) 46

Install the Converter Mounting Bracket (ISB-7000-7K) 47

Install the Converter Mounting Bracket (ISB-7000-5K) 48

Connect the External Light Cable (Optional) 49

Connect the Ethernet Cable 49

Connect the Breakout Cable 50

Connect the CIO-MICRO I/O Module (Optional) 51

Connect the CIO-1400 I/O Expansion Module (Optional) 54

Replace the SD Card (Optional) 56

Table of Contents

Replace the LED Ring Light (Optional) 57

Replace the M12 Autofocus Lens (Optional) 62

Specifications 70

7500 Series Vision System Specifications 70

7600 Series Vision System Specifications 73

7800/7801/7802 Vision System Specifications 76

7802P Vision System Specifications 79

7900/7901/7902 Vision System Specifications 82

7902P/7905 Vision System Specifications 85

Acquisition Trigger Input 88

General-Purpose Inputs 89

High-Speed Outputs 90

High-Speed Output Wiring 91

External Light Connector 92

Ethernet Cable 93

Breakout Cable 94

I/O Module Cable 95

Dimensions 96

7500/7600 Series & 7800/7801/7802/7900/7901/7902 Vision System 96

7500/7600 Series & 7800/7801/7802/7900/7901/7902 Vision System with Cover (COV-7000-CMNT) 97

7500/7600 Series & 7800/7801/7802/7900/7901/7902 Vision System with Cover

(COV-7000-CMNT-EX) 98

7500/7600 Series & 7800/7801/7802/7900/7901/7902 Vision System with Illumination (ISLM-7000-xxx) 99

7802P/7902P/7905 Vision System 100

7802P/7902P/7905 Vision System with Cover (COV-7000-CMNT) 101

7802P/7902P/7905 Vision System with Cover (COV-7000-CMNT-EX) 102

7802P/7902P/7905 Vision System with Cover (COV-7000-CMNT-LG) 103

7802P/7902P/7905 Vision System with Cover (COV-7000-CMNT-LG) and Extender (COV-7000-

CMNT-LGX) 104

7802P/7902P/7905 Vision System with Illumination (ISLM-7000-xxx) 105

Mounting Bracket (BKT-INS-01) 106

Converter Mounting Bracket (ISB-7000-7K) 107

Converter Mounting Bracket (ISB-7000-5K) 108

C-Mount Lens Clearance Dimensions 109

Cleaning/Maintenance 110

Clean the Housing 110

Clean the Image Sensor Window 110

Clean the Cover 110

Appendix 111

Mechanical Vignetting 111

Remove the Illumination Accessory PCB 112

Table of Contents

Symbols

The following symbols indicate safety precautions and supplemental information:

WARNING:This symbol indicates a hazard that could cause death, serious personal injury or electrical shock.

CAUTION:This symbol indicates a hazard that could result in property damage.

Note: This symbol indicates additional information about a subject.

Tip: This symbol indicates suggestions and shortcuts that might not otherwise be apparent.

Symbols

Introduction

The In-Sight®vision system is a compact, network-ready, stand-alone machine vision system used for automated

inspection, measurement, identification and robot guidance applications on the factory floor. All models can be easily

configured remotely over a network using an intuitive user interface.

Support

Many information resources are available to help you use the vision system:

lThe In-Sight®Explorer Help and EasyBuilder Help files, provided with In-Sight Explorer software.

lOn-demand training: cognex.com/on-demand-training.aspx.

lThe In-Sight online support site: cognex.com/support/insight.

Note: For the latest documentation, visit: support.cognex.com/documentation/in-sight.

Standard Components

Note:

lCables are sold separately.

lIf a standard component is missing or damaged, immediately contact your Cognex Authorized Service

Provider (ASP) or Cognex Technical Support.

Component Description

Vision System Provides image acquisition, vision processing, job storage, Ethernet connectivity and discrete I/O. The

vision system has an 8GB SD card pre-installed.

Introduction

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