Coaire SCROLL CSOF-M3PL/H12 Manuel utilisateur
For proper and safe use of the compressor, please follow all instructions and safety precautions as identified in
this manual, along with general safety regulations and practices.
September, 2012
OILLESS SCROLL AIR COMPRESSORS
MAINTENANCE MANUAL AND PARTS LIST
CSOF-M3PL/H12
CSOF-M3PL/H22
CSOF-M3PL/H32
CSOF-M3PL/H42
CSOF-M5PL/H22
CSOF-M5PL/H32
CSOF-M5PL/H42
CSOF-S8PL/H22
CSOF-S8PL/H32
CSOF-S8PL/H42
CSOF-S10PL/H22
CSOF-S10PL/H32
CSOF-S10PL/H42
All rights reserved Printed in U.S.A.
2
STATEMENT OF WARRANTY TERMS & CONDITIONS
COAIRE’s scroll air compressors are warranted to be free of defects in materials and workmanship u
nder proper use, installation, and application. This warranty shall be for a period of 5 months from date
of shipment from our factory or 2 months from date of installation or 5000 hours run
time after start-up whichever comes first. Proof of installation date will be required. Byers shall fill the st
art-up report out completely and return to the factory to validate warranty. All air compressors
outside the U.S. and Canada carry a parts only warranty.
MAINTENANCE AND ADJUSTMENTS
WARRANTY APPLIES TO COAIRE MANUFACTURED UNITS ONLY. ADJUSTMENTS BELT AND
MAINTENANCE OF PUMP, GREASING PUIMP ARE CONSIDERED TO BE ROUTINE MAINTENANCE AND TH
EREFORE NON-WARRANTABLE ITEMS AND ARE THE SOLE RESPONSIBILITY OF THE END USER.
CONSULT THE INSTALLATION, OPERATION AND MAINTENANCE MANUAL FOR THE ADJUSTMENT
AND MAINTENANCE PROCEDURES.
ALL FREIGHT DAMAGE CLAIMS ARE NOT THE RESPONSIBILITY OF THE MANUFACTURER AND ARE
NOT COVERED UNDER WARRANTY AS ALL PRODUCTS ARE SHIPPED F.O.B. FACTORY. PLEASE DIREC
T ALL FREIGHT CLAIMS TO THE CARRIER.
This warranty does not apply to any unit damaged by accident, modification, misuse, negligence, or
misapplication. Damage to heat exchangers by exposure to ammonia, any other corrosive
substance or sub-freezing environment will be considered misuse.
Any air compressors part or material found defective will be repaired, replaced or refunded, at
the sellers option free of charge, provided that COAIRE is notified within the above stated warranty
period. All returns of allegedly defective equipment must have prior written authorization.
Said authorization may be obtained through our air compressor service department. All air
compressors, parts, materials must be returned freight prepaid to our factory within 30 days of return aut
horization date. Any shipment returned to the factory collect will be refused. If an item is found
to be warrantable, the repaired item or replacement will be returned normal ground freight prepaid
within the continental United States and Canada. Expedited shipment costs are the responsibility of
the requestor. Any replacement part or material is warranted only to the extent of the remaining
warranty period of the air compressor or to the extent as provided by the supplier, whichever is
longer.
IDENTIFICATION PLATE
The identification plate is located on the cabinet of the air compressor and shows all the primary dat
a of the machine. Upon installation, fill in the table on your instruction manual with all the data shown on
the identification plate. This data should always be referred to when calling the manufacturer or distribut
or. The removal or alteration of the identification plate will void the warranty rights.
DISCLAIMER
The warranty does not cover any responsibility or liability for direct or indirect damages to
persons, or equipment caused by improper installation, usage or maintenance, and is limited to
manufacturing defects only. Refer to COAIRE Warranty policy manual for travel, mileage and special
Charge considerations. The warranty will be immediately voided if there are changes or alterations to the
air compressor.
WHO TO CONTACT IF YOU HAVE A WARRANTY CLAIM:
COAIRE, Division of Quietside Corporation Phone (562) 576- 330
Fax (562) 463-4928
e-mail : [email protected]
8750 Pioneer Blvd., Santa Fe Springs, CA 90670
All freight damage claims should be filed within 5 working days and should be directed to the carrier.
WARRANTY
3
1.0 Table of contents -------1 7.0 Control
7-1 Controller ------21
2.0 Safety and warnings 7-2 Major functions ------21
2-1 General -------2 7-3 Configuration of functions ------22
2-2 Safety caution -------2 7- Error messages ------28
2-3 Safety and warnings -------3
8.0 Maintenance
3.0 General 8-1 Scheduled Maintenance (L) ------29
3-1 Specification -------5 8-2 Scheduled Maintenance (H) ------30
3-2 Major component -------6 8-3 Maintenance ------31
3-3 System diagram -------8
9.0 Trouble Shooting ------35
.0 Installation
-1 Inspection ------10 10.0 Outline drawings
-2 Handling ------10 10-1 CSOF-M3PL(H), CSOF-M5PL(H) ------39
-3 Installation ------11 10-2 CSOF-S8PL(H), CSOF-S10PL(H) ------ 0
- Requirements for the piping ------12
-5 Wiring ------13 11.0 Electrical wiring drawings
11-1 CSOF-M3PL(H), CSOF-M5PL(H) ------ 1
5.0 Operation 11-2 CSOF-S8PL(H), CSOF-S10PL(H) ------ 2
5-1 Commissioning ------16
5-2 Routine operation ------17
6.0 Functional descriptions
6-1 Airend ------19
6-2 Motor ------19
6-3 Fan ------20
6- Cooler ------20
6-5 Suction filter ------20
6-6 Check valve ------20
CONTENTS
1.0 Table of contents
4
2.0 Safety and Warning
1) The air compressor shall only be operated by a person who has been trained in a safe operation.
2) Please read and be familiar with the user’s manual and the safety instructions before using the air
compressor.
3) The scroll air compressor alone cannot be used for a respiratory system, food and medical equipment
under any circumstance.
) Do not leave inflammables and explosives near the air compressor.
5) Make sure to use only the genuine Coaire parts. Other types of replacement may cause a serious
failure.
6) The equipment shall safely be operated in compliance with all safety requirements and regulations.
Caution is used to indicate the presence of a hazard which will or can cause
minor personal injury or property damage if the warning is ignored.
Warning is used to indicate the presence of a hazard which can cause severe
personal injury, death, or substantial property damage if the warning is ignored.
Danger is used to indicate the presence of a hazard which will cause severe
personal injury, death, or substantial property damage if the warning is ignored.
Hazardous voltage. Can cause severe injury or death.
Only use factory supplied for incoming power. See Operators/Instruction manual.
Moving parts. Can cause severe injury.
Do not operate with covers removed.
Service only with machine blocked to prevent turn over.
High pressure air. Can cause severe injury or death.
Relieve pressure before removing filter plugs/caps, fitting or covers.
Please install the product in areas free of explosives (acetylene, propane gas, etc)
or flammable substances. In case of operating the product in flammable
environment, fire or explosion could be caused.
Hot surface. Can cause severe injury.
Do not touch. Allow to cool before servicing.
2-1 General
2-2 Safety Caution
The user assumes full responsibility for any problem associated with the non-compliance with the
instructions in the user’s manual.
CAUTION
WARNING
ANGER
SAFETY AND WARINGS
5
2-3 Safety and Warnings
2-3-1 CSOF-M3PL(H) , CSOF-M5PL(H)
SAFETY AND WARINGS
WILL CAUSE INJURY OR
DEATH.
HAZARDOUS VOLTAGE INSIDE.
SHUT OFF POWER.
WILL SHOCK, CAUSE INJURY OR
DEATH.
DO NOT TOUCH!
HOT SURFACE.
HIGH PRESSURE. SAFETY DEPRESSURE
THE COMPRESSED AIR. FLYING PARTS
FROM COMPRESSED AIR CAN CAUSE
INJURY OR DEATH.
COMPRESSED AIR FROM THIS MACHINE
CONTAINS OIL MIST WHICH MAY CAUSE
SEVERE NAUSEA, INJURY OR DEATH.
NEVER USE AIR FROM THIS MACHINE
TO SUPPLY BREATHING AIR AND KEEP
UNIT IN A WELL-VENTILATED AREA.
DO NOT TOUCH!
HOT SURFACE.
WILL CAUSE INJURY.
[ Fig. 2-2 ] Rear Side
[ Fig. 2-1 ] Front Side
6
DO NOT TOUCH!
HOT SURFACE.
DO NOT TOUCH!
HOT SURFACE.
WILL CAUSE INJURY OR
DEATH.
HIGH PRESSURE. SAFETY
DEPRESSURE THE COMPRESSED AIR.
FLYING PARTS FROM COMPRESSED
AIR CAN CAUSE INJURY OR DEATH.
COMPRESSEDAIRFROMTHISMACHINE
CONTAINSOILMISTWHICHMAYCAUSE
SEVERE NAUSEA, INJURY OR DEATH.
NEVER USE AIR FROM THIS MACHINE
TOSUPPLYBREATHINGAIR AND KEEP
UNIT IN A WELL-VENTILATED AREA.
WILL CAUSE INJURY OR
DEATH.
[ Fig. 2- ] Rear Side
[ Fig. 2-3 Front Side
2-3-2 CSOF-S8PL(H) , CSOF-S10PL(H)
SAFETY AND WARINGS
7
3-1 Specification
Note.
1. Noise level is the measurement from acoustic room.
2. The size is the size of the external design of the package. Protruding areas such as discharge ball valve
have been excluded in the measurement.
Model CSOF-M3PL(H) CSOF-M5PL(H) CSOF-S8PL(H) CSOF-S10PL(H)
UNIT
Type Single Stage Oil Free Scroll Air Compressor
Air
Delivery
(cfm)
115 psi 8.5 1 .1 22.6 28.3
1 0 psi 7.2 12 19.2 2
Driving
Method Belt 3V-360x2EA 3V-380x2EA 3V-380x2EA
3V- 05x2EA 3V- 05x EA
High temp. stop () 176
MOTOR
Output ( kW/HP ) 2.2/3 3.7/5 2.2/3 x 1SET
3.7/5 x 1SET 3.7/5 x 2SET
Voltage ( V ) 208-230, 60
Frequency ( Hz ) 60
Poles
Starting Method DIRECT ON LINE
GENERAL
Air Outlet (Inch) 1/2” 1”
Receiver Tank (gal) 10 Over 16
(Option)
Over 21
(Option)
Cooling Type Air Cooled
Service air temp. () Intake air temperature + 5
Ambient temp. () Max. 10
Noise Level [dB(A)] 9±5 50±5 52±5 53±5
DIMENSION
Length (Inch) 27.5” 25.6”
Width (Inch) 29.1” 5.7”
Height (Inch) 2.1” 51.2”
Weight (Lbs) 275 330 536 587
GENERAL
3.0 General
8
3-2 Major Component
3-2-1 CSOF-M3PL(H), CSOF-M5PL(H)
#. D SCRIPTION
1. COMMON BASE
2. COVER & FRAME
3. AIREND
. MOTOR
5. MOTOR PULLEY
6. AIREND PULLEY
7. SUCTION FILTER
8. AIR RECEIVER TANK
9. AIR DELIVERY PIPE
10. AIR COOLER
11. COOLING FAN
12. CONTROLLER
13. CONTROL BOX
1 . V-BELT
15. CHECK VALVE
16. SAFETY VALVE
17. DRAIN VALVE
18. PRESSURE TRANSMITTER
GENERAL
[ Fig.3-1 ] Outline View
[ Fig.3-3 ] Rear View
[ Fig.3-2 ] Front View
12
13
1
10
11
5
14
6
2
3
74
8
18
17
15
16
9
9
3-2-2 CSOF-S8PL(H), CSOF-S10PL(H)
[ Fig.3-6 ] Rear View [ Fig.3-5 ] Right View
#. D SCRIPTION
1. COMMON BASE
2. COVER & FRAME
3. AIREND
. MOTOR
5. MOTOR PULLEY
6. AIREND PULLEY
7. SUCTION FILTER
8. AIR DELIVERY SOCKET
9. AIR DELIVERY PIPE
10. AIR COOLER
11. COOLING FAN
12. CONTROLLER
13. CONTROL BOX
1 . V-BELT
15. CHECK VALVE
16. SAFETY VALVE
17. DRAIN VALVE
18. PRESSURE TRANSMITTER
GENERAL
1
13
2
2
3
4
5
6
7
8
9
10
11
12 19
14
15
16
17
18
[ Fig.3- ] Left View
10
3-3 System Diagram
3-3-1 CSOF-M3PL(H), CSOF-M5PL(H)
The CSOF-M Series are an oil-free scroll air compressor. In an operation, a main motor is run to
initiate the compression at an airend. The external air is filtered through a suction filter before
entering into the airend. The compressed air is stored into an air tank via a check valve (non-return
valve). The temperature of the compressed air discharged from the airend is at least 392. The air
is primarily cooled in an air tank, and secondarily via an air cooler before being discharged. The
saturated vapor phase compressed air condenses into a water that can manually be discharged via
a drain valve in the air tank.
There are following four safeguards in CSOF-M3PL(H) and CSOF-M5PL(H) models:
1) Over Current Relay (OCR) for Motor – Detects the over current of the motor to stop the
compressor.
2) Mechanical Safety Valve – Mechanically discharges the compressed air in the air tank to the
air, if the air pressure exceeds the set value. The compressor shall manually be stopped.
3) Temperature Sensor (Temperature Transmitter ) – Detects the temperature exceeding the set
value (176) at the bottom of the airend to stop the compressor.
4) Pressure Sensor (Pressure Transmitter ) – Detects the pressure in the air tank and sends the
value to the controller to stop the compressor, if the air pressure exceeds the set value.
[ Fig.3-7 ] System Diagram
GENERAL
Ce manuel convient aux modèles suivants
12
Table des matières
Autres manuels Coaire Compresseur d'air
Manuels Compresseur d'air populaires d'autres marques
Campbell Hausfeld
Campbell Hausfeld RP3300 Guide de démarrage rapide
Ingersoll-Rand
Ingersoll-Rand UP6 20 HP Manuel utilisateur
Hitachi
Hitachi EC99S Manuel de l'opérateur
Parkside
Parkside PKO 270 A1 Manuel utilisateur
Sullair
Sullair 185 Manuel utilisateur
Clas Ohlson
Clas Ohlson QIE-ZTH-15 Manuel utilisateur
