CMP DEL UV-C PRO 50 Manuel utilisateur
4-2839-01 Rev.A
CMPCOMMERCIAL.COM
DEL UV-C PRO (50, 100)
INSTALLATION INSTRUCTIONS & PRODUCT MANUAL
®
READ AND FOLLOW ALL INSTRUCTIONS
• Read this manual completely before attempting installation. Failure to install in accordance with
the installation instructions could void warranty and result in injury or death.
• All permanent electrical connections should be made by a qualied electrician.
• A pressure wire connector, labeled bonding lugs, is provided on the outside of the unit to
permit connection to a minimum No. 6 AWG (13.3 mm2) solid bonding conductor between this
point and any metal equipment, metal enclosures of electrical equipment, metal water pipes, or
conduit within 5 feet (1.5 meters) of the unit as needed to comply with local requirements.
• Install at least 5 feet (1.5 meters) from wall of pool.
• Follow all applicable electrical codes.
• DANGER ELECTRIC SHOCK HAZARD:Be sure to turn power OFF and disconnect from power
source before any service work is performed. Failure to do so could result in serious injury or
death.
• The UV-C Pro must be installed in an outdoor location, or indoors in a forced air ventilated room,
and installed so that the orientation is exactly as shown in Figure 4. Install to provide water
drainage of generator to protect electrical components.
• Mount the UV-C Pro so that it is inaccessible to anyone in the pool. Never attempt any servicing
while unit is wet.
• For your safety, do not store or use gasoline, chemicals or other ammable liquids or vapors near
this or any other appliance.
• To maintain cosmetic integrity, protect this unit from direct prolonged sunlight exposure.
• To reduce the risk of injury, do not permit children to use this product, unless they are closely
supervised at all times.
• ENVIRONMENTAL NOTICE: Hg-Lamp CONTAINS MERCURY. Manage in accordance with
disposal laws.
See: www.lamprecycle.org
• If unit is not operated according to instructions, high dosages of harmful substances may
potentially be released.
• Product has met the requirement of NSF/ANSI 50, Annex H.1 for supplemental disinfection and
is designed for pools that are in compliance with the U.S. Model Aquatic Health Code (MAHC).
Installed ow rates must not exceed max listed ow rates to maintain NSF product listing as well
as ensuring proper microbial performance.
• NSF/ANSI 50, Section 13 disinfection ecacy testing for 3 log (99.9%) or greater of Pseudomonas
Aeruginosa and Enterococcus Faecium. Specic residual levels of EPA registered disinfection
chemicals may be required by the regulatory agency having authority. Product is designed for
supplemental disinfection and should be used with registered or approved disinfection chemicals
to impart residual concentrations.
SAVE THESE INSTRUCTIONS!
IMPORTANT INFORMATION
TABLE OF CONTENTS
1 General Information
1A. Description .....................................................................................................................................1
1B. Specications.................................................................................................................................1
2 Installation
2A. Pool Preparation.......................................................................................................................... 2
2B. Location.......................................................................................................................................... 2
2C. Mounting ....................................................................................................................................... 2
2D. Electrical ......................................................................................................................................... 2
2E. Plumbing........................................................................................................................................ 3
3 Operation
3A. Initial System Start-Up ...............................................................................................................4
3B. Normal Operation.......................................................................................................................4
3C. System Shut-Down...................................................................................................................... 6
3D. Water Chemistry.......................................................................................................................... 6
4 Maintenance & Service
4A. UV Reactor System Electromechanical Overview ............................................................. 7
4B. UV Reactor Service & Maintenance ...................................................................................... 7
4C. PLC Memory Battery Backup Replacement...................................................................... 10
4D. Winterizing .................................................................................................................................. 10
5 Troubleshooting & Resources
5A. Troubleshooting.......................................................................................................................... 11
5B. Contact Information ................................................................................................................. 12
5C. Ordering Information............................................................................................................... 12
5D. Standard Replacement Parts List.......................................................................................... 12
Appendix A: Pressure Drop Curve....................................................................................................... 13
Appendix B: In-Place Quartz Tube Cleaning .................................................................................... 14
1
1A. Description
DEL UV-C Pro products use UV-C light to provide superior disinfection of pool and spa water. The system utilizes low pressure
(254 nm) lamps in a modular design to provide a completely integrated system. Controls and UV-C reactors are all in one
cabinet.
With the use of UV-C microorganisms are destroyed, chlorine dependence is signicantly reduced, and water clarity is
optimized to produce crystal clear results.
UV-C is compatible with all traditional sanitizers. These systems are cost eective to operate and maintain. UV-C Pro is NSF
certied for supplemental disinfection of pools and spas.
UV-C PRO-50 UV-C PRO-50D UV-C PRO-100 UV-C PRO-100D
FLOW 20-50 GPM 20-100 GPM
INLET/OUTLET 2in 2in
UV LAMP QTY 2 4
PLC CONTROL No Yes No Yes
VOLTAGE 120VAC 120VAC
CURRENT 1.1A 1.6A 1.9A 2.4A
Table 1: UV-C Pro Sizing Chart
1B.Specications
See Table 1 for list of models and specs that apply to this manual. Images shown are model UV-C PRO-100D but manual
instructions apply to all models, unless otherwise noted.
Control Interface
(PLC Option Shown)
Water Outlet
Water Inlet
Access Door
Panel
Bonding
Lug
Figure 1: UV-C Generator Overview
1. GENERAL INFORMATION
2
2A. Pool Preparation
To achieve optimal performance from the system, the pool must be as clean as possible to start with.
1. Backwash or clean lters one day before starting the generator.
2. Superchlorinate pool water using a chlorine based shock treatment so the water has a sustained 1-3 ppm free
chlorine level.
3. Test pool chemistry and adjust pH between 7.4 and 7.6. Adjust total alkalinity between 80 and 120 ppm.
4. Run pool ltration continuously for 24 hours prior to starting UV-C Pro.
2B. Location
• Ambient Temp.: 40°F - 110°F (5°C - 43°C)
• Locate the unit indoors or outdoors in a clean area protected from rain and direct sunlight.
• Locate the unit out of reach of sprinklers or drainage spouts. Allow sucient access for maintenance (2 ft clearance
above and 1 ft around the unit) and all plumbing and electrical hookups. Allow additional clearance in front of the
unit to allow for door swing and lamp service.
2C. Mounting
• The UV-C Pro is shipped with hardware for either oor or wall mounting. Attach the mounting rails in the desired
position (bottom or back of the enclosure) and secure with the screws provided.
• Mount the UV-C Pro securely using appropriate hardware or anchors for the surface and as needed to meet local
building code requirements.
2D. Electrical
Refer to the IMPORTANT SAFETY INSTRUCTIONS at the beginning of this manual for important wiring information.
2D-1. Main Power
• Connect the UV-C Pro so that it operates simultaneously with the pool pump.
• An electrical junction box and wires are provided on the left wall of the enclosure for a 1/2” conduit connection.
• Remove the protective plug and install electrical ttings as required to meet local codes.
• Run service wires to the box and connect to provided wiring.
2D-2. Bonding Lug
Connect a solid copper conductor to the bonding lug on the left side of the UV-C Pro to an appropriate earth contact.
(Figure 1)
2. INSTALLATION
3
2D-3. System Control
• Remote start contacts have been provided for remote ON-OFF operation of the UV-C Pro.
• These should be wired to an external device that closes when the pool pump is ON and opens when it is OFF.
• Failure to use the remote start contacts may result in damage to the unit not covered under warranty.
Figure 2: Remote Start Contact Locations
2E. Plumbing
The UV-C Pro can easily be added into the pool’s plumbing loop. All the components are contained inside the enclosure
so only the water inlet and outlet need to be installed into the pool’s return line.
2E-1. Plumbing the UV-C Pro
• Install in the main return line of the pool immediately after the lter and preferably before the heater.
• Install cleaners such as chlorinators after the UV-C Pro.
• The outlet of the UV-C Pro must be at least 10 feet from the rst return of the pool.
• Use the ttings provided in the parts kit to connect the UV-C Pro inlet and outlet to the plumbing.
2. INSTALLATION
Connection Points for
Remote Start Contacts
4
3A. Initial System Start-Up
Upon completing all system connections and cleaning the pool as outlined in SECTION 2, you are ready to start the UV-C Pro.
1. Ensure that power is removed from the UV-C and turn on the pool circulation system.
2. Conrm that all ttings are free of leaks both outside and inside the unit. Contact Technical Support if any leak is
discovered inside the UV-C Pro.
3. Close the enclosure door and start the circulation system.
4. Apply power to the UV-C Pro.
5. The system should now run normally.
3B. Normal Operation
3B-1. Standard User Interface (for models with PLC option, skip to Section 3B-2)
Indicator lights (standard): These indicator lights inform the operator of the real-time functional conditions of the UV-C Pro.
1. POWER: This indicator will illuminate when the input power has been supplied and the remote start contacts are
closed.
2. FLOW: This indicator will illuminate when water ow has been established.
3. UV-C: This indicator will illuminate when the UV system is active.
FIGURE 3: LED Indicator Interface (Included on Standard User Interface)
3B-2. HMI User Interface (included with PLC option):
The HMI (Human-Machine Interface) screen includes status indicators and text to communicate real-time system
conditions as well as access to historical data. The ve function buttons allow user navigation of the menus and user
input. The HMI display color will also change to alert the user of certain conditions as noted below.
NOTE: Not all menu items described below are available on all models.
1. Main Screen: Contains most of the information that is important to view during normal operation, including: text elds
for unit operational status, alerts, and service reminders. The unit will automatically return to the main screen after ve
minutes of inactivity on any other screen.
Example with Normal Operation Example with Fault Message
(Flashing Amber Backlight)
3. OPERATION
5
2. Screen Select Menu: This menu is accessed through the function button on any screen and allows navigating to the
other HMI screens.
Screen Select Menu UV Service Screen
3. UV Service Screen: Contains countdown timers that track the hours remaining until service is due on listed UV
components. Once service is complete, the user will use the specic function button to reset the corresponding service
countdown timer. The hours remaining on the countdown timers are used to determine service messaging and alert
reminders:
• More than 10% remaining = no banner message
• 10% remaining = “SERVICE SOON” banner message
• 5% remaining = “SERVICE REQUIRED” banner message
• 0% remaining = “SERVICE PAST DUE” alert banner message with yellow screen background
Fault Counters ScreenHistory Screen
4. History Screen: Contains the runtime hour meter of the unit and the fault history table.
• The runtime hour meter indicates the actual on time of the UV system, to the closest 1/10 hour.
• The fault history table will indicate the fault and the accompanying time stamp, which is relative to the runtime
hour meter.
• Up to ten faults are listed with the most recent at the top of the table.
• The function buttons allow navigation through the fault history table screens.
5. Fault Counters Screen: Contains a list of possible faults for the system (model dependent) and how many faults have
occurred. The fault count can be used during troubleshooting to identify common faults in the system. All fault counts
can be reset through the function key.
3. OPERATION
6
6. Banner Message: Located on the top of all screens, this eld will provide messages and alerts relative to the real-time
operation of the unit.
Banner Message
3C. System Shut-Down
Followed for servicing or storage.
1. Shut o water ow to the unit and/or close isolation valves if available.
2. Shut o power at the breaker.
3. Open enclosure door to access internal components.
NOTE: Water pressure may still be present depending on system plumbing. Ensure water pressure is relieved prior to
servicing any water plumbing components.
3D. Water Chemistry
The UV-C Pro will provide the benets of UV-C germicidal disinfection treatment with minimal impact to other water
chemistry parameters. However, chlorine or other sanitizer residual levels must be maintained as required to meet local
codes. Regular residual testing must be performed as usual.
3. OPERATION
7
4A. UV Reactor System Electromechanical Overview
CAUTION Disconnect power before performing service. Refer to the IMPORTANT SAFETY INSTRUCTIONS displayed in
the front of this manual. Refer to Figures 4, 5, and 6.
NOTE: To replace a UV lamp, follow only SECTIONS 4B-1 AND 4B-4.
There are two lamps in each UV reactor of the UV-C Pro powered by an energy ecient electronic ballast. Water enters the
UV reactor and is exposed to UV-C. The water exits through the top of the UV reactor and returns to the process plumbing.
UV Reactor
Figure 4: UV-C Pro Electro-Mechanical Overview
4B. UV Reactor Service and Maintenance
• Each UV Reactor contains two UV lamps and two quartz tubes.
• The UV lamps are designed to provide proper germicidal ecacy for 16,000 hours.
• The UV lamps may continue to glow well beyond 16,000 hours but will not provide proper intensity and must be
replaced to ensure ecacy.
• The UV lamps are housed in a quartz tube. If the quartz tube becomes dirty, its ability to transmit UV rays from the
lamp will be diminished.
• The service interval for the quartz tube is dependent on pool water chemistry and some pools may require more
frequent cleaning than others.
• Initially, inspect the quartz tube after 750 hours of use and clean as needed. Subsequent cleaning intervals can be
increased or decreased based on the condition of the quartz tubes or observed water conditions.
4. MAINTENANCE & SERVICE
Drain Plugs
(on backside - not shown)
Ballasts
Ce manuel convient aux modèles suivants
3
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