Clenergy PV-ezRack Elevate Series Manuel utilisateur

Elevate Series – SolarBalcony

Solar PV Mounting frame for high-rise installations

Want to grow energy on your Balcony?

Installation Guide_PV-ezRack SolarBalcony V1.0 (November 2020) 01page of 06

Clenergy China

999-1009 Min'an Rd, Huoju Hi-tech Ind. Dev. Zone

Xiang'an District 361101, Xiamen, Fujian, China

T：+86 592 311 0088

F：+86 592 599 5028

E：sales@clenergy.com.cn

Introduction

PV-ezRack®SolarBalcony has been developed

for PV installation on balcony of building. With

large adjustment and highly pre-assembled

solution, the structure can cover all common

size balcony and install in a very short time.

Please review this manual thoroughly before

installing PV-ezRack®SolarBalcony. This

manual provides:

1) Supporting documentation for PV-ezRack®

SolarBalcony;

2) Installation instructions.

The installer is solely responsible for:

• Complying with all applicable local or national

building codes, including any updates that may

supersede this manual;

• Ensuring that PV-ezRack and other products are

appropriate for the particular installation and the

installation environment;

• Using only PV-ezRack parts and installer supplied

parts as specified by PV-ezRack project plan

(substitution of parts may void the warranty and

invalidate the letter of certification);

• During installation, ensure that the self-tapping

screws and metal screw have sufficient strength

and shear force;

• Keep the roof waterproof system intact;

• Recycling: Recycle according to the local relative

statute;

• Removal: Reverse installation process;

• Ensuring that there are no less than two

professionals working on panel installation;

• Ensuring the installation of related electrical

equipment is performed by licenced electricians.

The PV-ezRack®SolarBalcony parts, when installed

in accordance with this guide, will be structurally

sound and will meet the KBC2016 standard.

During installation, and especially when working

on the roof, please comply with the appropriate

Occupational Health and Safety regulations. Please

also pay attention to any other relevant State or

Federal regulations. Please check that you are

using the latest version of the Installation Manual,

which you can do by contacting Clenergy via www.

clenergy.com or contacting your local distributor.

Introduction

Tools & Components

System Overview

Installation Instruction

Certificate

List of Contents

1. Introduction

Once the unit is installed, the PV-ezRack®

SolarBalcony system can only be modified,

repaired or serviced by a certified solar installer.

As the homeowner, you understand that you may

lose your warranty on the Clenergy PV-ezRack®

SolarBalcony system if anyone modifies, repairs

or services the unit without authorization of the

original installer or an equivalent certified solar

installer.

Disclaimer

Installation Guide_PV-ezRack SolarBalcony V1.0 (November 2020) 02page of 06

Clenergy China

999-1009 Min'an Rd, Huoju Hi-tech Ind. Dev. Zone

Xiang'an District 361101, Xiamen, Fujian, China

T：+86 592 311 0088

F：+86 592 599 5028

E：sales@clenergy.com.cn

2.1 Installation Tools

2. Tools & Components

2.2 Components

Tools & Components

SolarBalcony

Torque Wrench SpannerAllen Key 6mm

(M8 Hexagon

Socket Screw)

(M6/M8)

Installation Guide_PV-ezRack SolarBalcony V1.0 (November 2020) 03page of 06

Clenergy China

999-1009 Min'an Rd, Huoju Hi-tech Ind. Dev. Zone

Xiang'an District 361101, Xiamen, Fujian, China

T：+86 592 311 0088

F：+86 592 599 5028

E：sales@clenergy.com.cn

System Overview

3.2 Precautions during Stainless Steel Fastener Installation

Improper operation may lead to deadlock of Nuts and Bolts. The steps below should be applied to stainless

steel nut and bolt assembly to reduce this risk.

4.2.1 General installation instructions:

(1) Apply force to fasteners in the direction of thread

(2) Apply force uniformly, to maintain the required torque

(3) Professional tools and tool belts are recommended

(4) In some cases, fasteners could be seized over time. As an option, if want to avoid galling or seizing of

thread, apply lubricant (grease or 40# engine oil) to fasteners prior to tightening.

4.2.2 Safe Torques

Please refer to safe torques defined in this guide as shown below. If power tools are required, Clenergy

recommends the use of low speed only. High speed and impact drivers increase the risk of bolt galling

(deadlock). If deadlock occurs and you need to cut fasteners, please make sure that there is no load on the

fastener before you cut it. Avoid damaging the anodized or galvanized surfaces.

Recommended torque for M8*L bolts of SolarBalcony system is 18~20 N·m

Recommended torque for M6*L bolts of SolarBalcony system is 8~10 N·m

3. System Overview

3.1 Overview of SolarBalcony

Installation Guide_PV-ezRack SolarBalcony V1.0 (November 2020) 04page of 06

Clenergy China

999-1009 Min'an Rd, Huoju Hi-tech Ind. Dev. Zone

Xiang'an District 361101, Xiamen, Fujian, China

T：+86 592 311 0088

F：+86 592 599 5028

E：sales@clenergy.com.cn

4.1.1 Check whether the modules, components

and tools are ready.

4.1.2 Adjust the connecting hole of U-Rail and

C-Rail base on the installation angle. Do not

fasten the bolt, keep the U-Rail rotatable as

shown in Figure 1

Note: If necessary, use ribbons or other ropes

to keep the U-Rail from falling after adjustment.

4.1.3 Fix the PV module and bracket with

M6*20 screw (two plain washer, one washer,

nut and screw), fasten the screws from top to

bottom after position is determined, as shown

in Figure 2.

Recommended torque for M6 bolts is 8~10

N·m

Installation Instruction

Figure 2

4. Installation Instruction

4.1 PV Module Installation

Adjust the connecting

hole of U-Rail base on

the install angle

Figure 1

Installation Guide_PV-ezRack SolarBalcony V1.0 (November 2020) 05page of 06

Clenergy China

999-1009 Min'an Rd, Huoju Hi-tech Ind. Dev. Zone

Xiang'an District 361101, Xiamen, Fujian, China

T：+86 592 311 0088

F：+86 592 599 5028

E：sales@clenergy.com.cn

Installation Instruction

4.2.1 The installer should take effective safety

measures accordance with the surrounding

environment and local safety regulations

4.2.2 Attach the upper bracket to the balcony

with M8*125 bolt (one plain washer, washer,

nut and bolt). Do not fasten the bolt as shown

in Figure 3.

4.2.3 Unfold the U-Rail to planned angle,

Attach the bottom bracket to the balcony with

M8*70 bolt (one plain washer, washer, nut and

bolt).

Fasten the bolts of upper bracket, bottom

bracket and U-Rail until the whole system is

stable as shown in Figure 4.

Recommended torque for M8 bolts is 18~20

N·m

4.2 Bracket Installation

Allow to reverse the bolts

when there is enough

space

Figure 3

Figure 4

Installation Guide_PV-ezRack SolarBalcony V1.0 (November 2020) 06page of 06

Clenergy China

999-1009 Min'an Rd, Huoju Hi-tech Ind. Dev. Zone

Xiang'an District 361101, Xiamen, Fujian, China

T：+86 592 311 0088

F：+86 592 599 5028

E：sales@clenergy.com.cn

Certificate

Clenergy Installation Guide_PV-ezRack SolarBalcony V1.0 (November 2020)

Worldwide Network

China

Singapore

PhilippinesThailand

Vietnam

Australia

Germany

Japan

South Korea

Clenergy Australia

1/10 Duerdin Street, Clayton VIC 3168 Australia

Tel: +61 3 9239 8088 Fax: +61 3 9239 8024

E-mail: sales@clenergy.com.au

www.clenergy.com.au

Clenergy China

999-1009 Min’an Rd, Huoju Hi-tech Ind. Dev. Zone

Xiang’an District 361101, Xiamen, Fujian, China

Tel: +86 592 311 0088 Fax: +86 592 599 5028

E-mail: sales@clenergy.com.cn

www.clenergy.com.cn

Clenergy EMEA

Esplanade 41, 20354 Hamburg, Germany

Tel: +49 (0) 40 3562 389 00

E-mail: sales.emea@clenergy.com

Clenergy Japan

Nittochi Yamashita Building 5th Floor

23 Yamashita-cho, Yokohama, 231-0023 Japan

Tel: +81 45 228 8226 Fax: +81 45 228 8316

E-mail: sales@clenergy.co.jp

www.clenergy.jp

Clenergy Philippines

145 Yakal St., San Antonio village, Makati City, Philippines

Tel: +63 977 8407240

E-mail: sales_ph@clenergy.com

www.clenergy.ph

Clenergy Thailand

9/2, 5th Floor, Vorasin Building, Soi Yasoob 2, Viphavadee-Rungsit

Road, Chomphon Sub-district, Chatuchak District, Bangkok 10900

Tel: +66 (0) 2 277 5201, +66 (0) 6 3228-0200

E-mail: sales_th@clenergy.com, support_th@clenergy.com

www.clenergythailand.com

Clenergy Singapore

24 Raffles Place #28-01 Clifford Centre Singapore 048621

Tel: +65 9743 1425

E-mail: vincent.chan@clenergy.com

Clenergy Malaysia

Tel: +86 18750231005

E-mail: sales_em@clenergy.com

Clenergy Vietnam

Tel: +86 592 3110095

E-mail: sales_vietnam@clenergy.com;

susie.chen@clenergy.com

Clenergy Korea

Tel: +8210-4684-8088

E-mail: sales.kr@clenergy.com

Warranty*

12 Year

Ce manuel convient aux modèles suivants

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