Cleco 1700 Series Manuel utilisateur

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Instruction Manual

823136EN

08/20/2012

1700 and 1900 Series

Horizontal Grinders

Page 2

823136EN

08/20/2012

Cleco®

General Information

For this Instruction Manual

This Instruction Manual is the Original Instruction Manual intended for all persons who will operate and maintain

these tools.

This Instruction Manual

provides important notes for the safe and efcient use of these tools.•

describes the function and operation of the 1700 and 1900 series tools.•

serves as a reference guide for technical data, service intervals and spare parts ordering.•

provides information on optional equipment.•

Identication text:

1700 represents all models of the 1700 series horizontal grinders as described in this manual

1900 represents all models of the 1900 series horizontal grinders as described in this manual

Ú indicates a required action

• indicates a list

<..> indicates a reference number from the exploded parts drawings

Arial indicates an important feature or instruction written in Arial Bold

Identication graphic:

¢indicates a directional movement

òindicates a function or force

Apex Tool Group, LLC reserves the right to modify, supplement or improve this document or the product without

prior notice. This document may not be reproduced in any way, shape or form, in full or parts thereof, or copied

to another natural or machine readable language or to a data carrier, whether electronic, mechanical, optical or

otherwise without the express permission of Apex Tool Group, LLC.

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823136EN

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Cleco®

Nomenclature

XX XX H X - XX

Tool Series

17 = 1700 Series

19 = 1900 Series

Free Speed (RPM)

45 = 4500

60 = 6000

80 = 8000

Tool Configuration

H = Horizontal

Throttle Type

--- = Quick Release

L = Lever (Lock Off)

S = Self Closing Thumb

X = Spade

Wheel Type

P = Plug

16 = 6" Type 1

18 = 8" Type 1

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823136EN

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Cleco®

Contents

1 Safety 6

1.1 Warning and notes................................................................................................. 6

1.2 Basic requirements for safe working practices ......................................................6

1.3 Operator training.................................................................................................... 7

1.4 Personal protective equipment .............................................................................. 7

1.5 Designated use...................................................................................................... 8

1.6 Codes and standards ............................................................................................ 8

1.7 Noise and vibration................................................................................................ 8

2 Scope of supply, transport and storage 9

2.1 Items supplied ....................................................................................................... 9

2.2 Transport ............................................................................................................... 9

2.3 Storage .................................................................................................................. 9

3 Product description 10

3.1 General description ............................................................................................. 10

3.2 Operation and functional elements...................................................................... 10

4 Accessories 11

5 Before initial operation 12

5.1 Ambient conditions .............................................................................................. 12

5.2 Air supply............................................................................................................. 12

5.3 Connecting the air supply to the tool ...................................................................12

5.4 Tool set up ........................................................................................................... 13

6 First operation 14

6.1 Puting into use.....................................................................................................14

7 Troubleshooting 15

8 Maintenance 16

8.1 Service schedule ................................................................................................. 16

8.2 Lubricants ............................................................................................................ 17

9 Repair instructions 18

9.1 Excessive vibration.............................................................................................. 18

9.2 General disassembly ........................................................................................... 18

9.3 Removing the motor unit from the motor housing ............................................... 18

9.4 Motor unit disassembly........................................................................................ 18

9.5 Governor disassembly......................................................................................... 18

9.6 Throttle handle disassembly................................................................................ 18

9.7 General assembly................................................................................................ 19

9.8 Motor unit assembly ............................................................................................ 19

9.9 Governor assembly ............................................................................................. 21

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823136EN

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Cleco®

Contents

10 Spare parts

10.1 Handle - Lock off lever......................................................................................... 22

10.2 Handle - Thumb lever .......................................................................................... 24

10.3 Handle - Spade.................................................................................................... 26

10.4 Motor and housing assembly............................................................................... 28

10.5 Governor assembly ............................................................................................. 30

10.6 Overspeed shut off disc....................................................................................... 32

10.7 Mufer (Optional Equipment)............................................................................... 32

11 Technical data 34

11.1 1700 and 1900 series Specications................................................................... 34

12 Service 35

12.1 Replacement parts .............................................................................................. 35

12.2 Tool repairs .......................................................................................................... 35

12.3 Warranty repairs .................................................................................................. 35

13 Disposal 36

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823136EN

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Cleco®

Safety

1 Safety

1.1 Warnings and notes

Warning notes are identied by a signal word and a pictogram.

The signal word indicates the severity and probability of the impending danger.•

The pictogram indicates the type of danger.•

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WARNING identies a potentially hazardous situation which, if not avoided, may result in serious

injury.

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CAUTION identies a potentially hazardous situation which, if not avoided, may result in minor or

moderate injury or property and environmental damage.

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NOTE identies general information which may include application tips or useful information but no

hazardous situations.

---------------------------------------------------------------------------------------------------------------------------------------

Important information that must be read and understood by all personnel installing, operating or

maintaining this equipment.

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1.2 Basic requirements for safe working practices

All personnel involved with the installation, operation or maintenance of these tools must read and

understand all safety instructions contained in this manual. Failure to comply with these instructions

could result in serious injury or property damage.

These safety instructions are not intended to be all inclusive. Study and comply with all applicable

National, State and Local regulations.

Abrasives:

Any abuse or misuse of the abrasive wheel or other material removal cutting devices used with this tool

is extremely dangerous.

The grinding wheels, rotary les and other material removal cutting devices used with this product are

not manufactured or supplied by Apex Tool Group, LLC. Consult and comply with the safety practices

provided by the manufacturer of those items.

Carefully determine if there is a maximum speed marked for the cutter. If there is, this speed MUST BE

GREATER than the rated speed of the tool.

Grinding Wheel Inspection: All grinding wheels should be closely inspected before installation and

use. Consult the safety procedures of the grinding wheel manufacturer.

Proper Mounting: Consult and comply with the safety instructions of the cutting wheel manufacturer.

Insure the proper spindle, anges and guards are present on the tool.

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823136EN

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Cleco®

Safety

Guards: Always use prescribed guards properly mounted for the cutting device being used. If the guard

has been damaged, it must be discarded and replaced. Do not modify any guard unless approved, in

writing, by Apex Tool Group, LLC.

Check: After mounting the cutting wheel and guard, the tool should be started under a steel bench or

similarly protective area. Make sure safety glasses are worn. Turn at full speed for at least one minute

to insure proper operation.

Operation: Consult the safety operating procedures of the cutting wheel manufacturer. Avoid excessive

force or sudden impact of the cutting wheel on the workpiece.

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Work Area:

ÚEnsure there is enough space in the work area.

ÚKeep the work area clean.

ÚKeep the work area well ventilated.

Personnel Safety:

ÚInspect the air supply hoses and ttings. Do not use damaged, frayed or deteriorated hoses.

ÚMake sure the air supply hose is securely attached to the tool.

ÚEnsure a secure standing position and maintain balance.

ÚMake sure the throttle is positioned relative to the head so the throttle will not become wedged

against an adjacent object in the ON position due to normal operation.

ÚKeep the tool clean and dry to provide the best possible grip.

ÚCheck the tool speed regularly with a tachometer to assure it does not exceed the rated speed.

Safety working with and around fastening tools:

ÚUse only cutting wheels with higher rated speed than the tool

ÚDo not exceed the recommended wheel diameter for the tool

ÚInspect the grinding wheel for visible damage and cracks. Replace damaged items immediately.

ÚDisconnect the air supply before installing or replacing the abrasive and guard

ÚMake sure the grinding wheel is properly mounted and secured in position.

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1.3 Operator training

All personnel must be properly trained before operating the 1700/1900 tools. These tools are to be

repaired by fully trained personnel only.

1.4 Personal protective equipment

When working

Wear eye protection to protect against ying metal splinters.•

Wear hearing protection•

Danger of injury by being caught by moving equipment.

Wear a hair net•

Wear close tting clothing•

Do not wear jewelry•

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823136EN

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Cleco®

Safety

1.5 Designated use

The 1700/1900 horizontal grinders are designed exclusively for material removal by using appropriate

abrasive devices.

Do not modify the 1700/1900 horizontal grinders, any guard or accessory.•

Use only with accessory parts which are approved by the manufacturer.•

Do not use as a hammer, pry-bar or any other improper usage.•

1.6 Codes and standards

It is mandatory that all national, state and local codes and standards be followed.

1.7 Noise and vibration

Noise level at free speed (without load) according to ISO 12100: 2011

Vibration values according to ISO 12100: 2011

Horizontal Grinder Noise Level Vibration

1745H ≤ 82 dB(A) 3 m/s2

1760H ≤ 83 dB(A) 3 m/s2

1945H ≤ 88 dB(A) 3 m/s2

1960H ≤ 90 dB(A) 3 m/s2

1980H ≤ 90 dB(A) 3 m/s2

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823136EN

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2 Scope of supply, transport and storage

2.1 Items supplied

Check shipment for transit damage and ensure that all items have been supplied:

1 1700/1900 series horizontal grinder

1 Wheel guard

1 Flange wrench

1 823136EN instruction manual

1 Declaration of Conformity

1 Lubrication sheet

1 Warranty statement

2.2 Transport

Transport and store the 1700/1900 in the original packaging. The packaging is recyclable.

2.3 Storage

For short term storage (less than 2 hours) and protection against damage:

ÚPlace the 1700/1900 in a location on the workbench to avoid accidental depression of the lever.

ÚSuspend the 1700 or 1900 from a suitable balancer or tool positioner.

For storage longer than 2 hours:

ÚDisconnect the air supply from the 1700/1900

Cleco®

Scope of Supply, Transport and Storage

Object Time Period Storage Temperature

1700 series without air supply No guideline -13°F to 104°F (-25°C to 40°C)

1900 series without air supply No guideline -13°F to 104°F (-25°C to 40°C)

Page 10

823136EN

08/20/2012

Cleco®

Product Description

3 Product description

3.1 General description

Horizontal pneumatic powered grinder•

1700HSL or 1900HSL: Lock off lever•

1700HS or 1900 HS: Self closing thumb lever•

1700H or 1900H: Quick release thumb lever•

1700HG or 1900HG: Spade handle with lock off lever •

3.2 Operation and functional elements

This section describes the operational and functional elements of the 1700/1900.

Ref. Description

1 Air Inlet

2 Throttle Lever

3 Throttle Assembly

4 Motor Assembly

5 Output Spindle

6 Abrasive

7 Wheel Guard

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