CleaverBrooks SXT Series Manuel utilisateur
FMR 60M–450M SXT 1-1/2” TWIN ALTERNATING METERED
Please Circle and/or Fill in the Appropriate Data for Future Reference:
Softener Model: FMR
System Size: Twin Alternating - Twin Tank
Conguration: Timeclock/Electromechanical Metered/SXT Metered/XT Metered
BW/Regen Time: ________________ AM/PM or OFF
Additional Notes: ______________________________________________________________________________
_____________________________________________________________________________________________
_____________________________________________________________________________________________
_____________________________________________________________________________________________
IMPORTANT PLEASE READ:
• Warranty of this product extends to manufacturing defects.
• The information, specications and illustrations in this manual are based on the latest information
available at the time of printing. The manufacturer reserves the right to make changes at any time without
notice.
• This product should be installed by a plumbing professional on potable water systems only.
• This product must be installed in compliance with all local and state and municipal plumbing and electrical
codes. Permits may be required at the time of installation.
• If operating pressure exceeds 100 psi a pressure reducing valve must be installed. If operating pressure
drops below 30 psi a booster pump must be installed.
• Do not install the unit where temperatures may drop below 32°F or rise above 100°F.
• A prelter should be used on installations in which free solids are present.
• A constant voltage of 120V/60Hz (unless otherwise specied) must be supplied to the controller to
maintain proper function.
• Union or ange ttings are recommended at the control valve’s inlet, outlet, and drain connections
• If distance of drain line is over a 10 ft. vertical or 25 ft. horizontal run, increase drain line one pipe size over
that provided on the control valve.
• Do not make a direct connection to the drain. Provide an air gap of at least four times the diameter of the
pipe to conform to sanitation codes and to permit observation of the ow.
FMR 60M–450M SXT 1-1/2” TWIN ALTERNATING METERED
TABLE OF CONTENTS
SYSTEM INFORMATION
Product Warranty ...........................................................................................................................................................1
General Arrangement Drawings ...................................................................................................................................2
Dimensional Data .........................................................................................................................................................3
Specication Table ........................................................................................................................................................4
INSTALLATION
General Information .......................................................................................................................................................5
Loading Softener ..........................................................................................................................................................6
Mounting Control Valve ................................................................................................................................................7
Piping Installation .........................................................................................................................................................7
OPERATION
Start-Up Procedure .......................................................................................................................................................7
SXT Timer Features .....................................................................................................................................................9
Controller Operation ...................................................................................................................................................10
Master Programming Mode Chart ..............................................................................................................................12
Master Programming Mode ........................................................................................................................................13
User Programming Mode ...........................................................................................................................................18
Diagnostic Programming Mode ..................................................................................................................................19
Flow Diagrams ............................................................................................................................................................21
Wiring Diagram ...........................................................................................................................................................24
MAINTENANCE
SXT Timer Assembly ...................................................................................................................................................25
Powerhead Assembly .................................................................................................................................................26
9500 Control Valve Assembly ......................................................................................................................................28
Second Tank Adapter Assembly ..................................................................................................................................30
Meter Assemblies .......................................................................................................................................................31
Brine Tank Assemblies ...............................................................................................................................................33
Service Assemblies ....................................................................................................................................................36
Troubleshooting ...........................................................................................................................................................38
FMR 60M–450M SXT 1-1/2” TWIN ALTERNATING METERED
SYSTEM INFORMATION
1
COMMERCIAL AND INDUSTRIAL PRODUCT WARRANTY
Manufacturer warrants all commercial and industrial water treatment products manufactured and/or distributed by it to
be free from defects in materials and workmanship for a period of one (1) year from the date of shipment. The ber-
glass mineral tank(s) alone have a warranty for a period of ve (5) year from the date of shipment. If within that period
any products shall be proven to Manufacturer’s satisfaction to be defective, those products will be replaced or the
price refunded at Manufacturer’s option.
Manufacturer’s obligations or nonperformance, defective, or any damage caused by its products or their use, and
buyer’s exclusive remedy therefore, shall be limited to product replacement or refund and shall be conditioned upon
Manufacturer’s receiving written notice together with a demand for such replacement or refund:
The foregoing warranty is exclusive and in lieu of all other expressed implied warranty (except of title) including but
not limited to implied warranty of merchantability and tness for particular purpose.
Manufacturer will not be subject to and disclaims the following:
1. Any other obligations or liabilities arising out of breach of contract or out of warranty.
2. Any obligations whatsoever arising from tort claims (including negligence and strict liability or arising under other
theories of law with respect to products sold or services rendered by Manufacturer. or any undertakings, acts, or
omissions relating thereto.
3. All consequential, incidental, and contingent damages.
Labor charges, charge backs or handling charges are excluded from Manufacturer’s warranty provisions.
COMMERCIAL AND INDUSTRIAL WATER SOFTENER GUARANTEE
Under normal operating conditions:
1. The softener efuent shall be zero soft as determined by a soap test.
2. The loss of softening resin through attrition during the rst three (3) years shall not exceed 3% per year.
3. The softening resin shall not be washed out of the system during backwash.
4. The color and turbidity of the softener efuent shall not be greater than the incoming water.
Any mechanical equipment proving defective in workmanship or material within one year after installation or
eighteen (18) months after shipment, whichever comes rst, shall be replaced FOB factory.
FMR 60M–450M SXT 1-1/2” TWIN ALTERNATING METERED
SYSTEM INFORMATION
2
L
W
H
FMR 1-1/2” TWIN ALT. SOFTENER w/9500 VALVE
GENERAL ARRANGEMENT
FMR 60M–450M SXT 1-1/2” TWIN ALTERNATING METERED
SYSTEM INFORMATION
3
DIMENSION CHART
MODEL INLET SIZE
(Inches)
TANK SIZE
LENGTH
(Inches)
WIDTH
(Inches)
HEIGHT*
(Inches)
SOFTENER
(Inches)
BRINE
(Inches)
60 1-1/2 12x52 18x40 36 18 65
90 1-1/2 14x65 18x40 38 18 78
120 1-1/2 16x65 24x40 46 25 78
150 1-1/2 18x65 24x50 48 24 79
210 1-1/2 21x62 24x50 51 24 76
240 1-1/2 24x72 24x50 54 24 86
300 1-1/2 24x72 24x50 54 24 86
450 1-1/2 30x72 30x50 66 30 93
*Leave a minimum 24 inch clearance to the height of the unit for loading media.
Dimensions are for general arrangement use only.
FMR 60M–450M SXT 1-1/2” TWIN ALTERNATING METERED
SYSTEM INFORMATION
4
SPECIFICATION CHART
SYSTEM SIZE
MODEL 60 90 120 150 180 210 240 270 300 450
VALVE SIZE (IN) 1-1/2 1-1/2 1-1/2 1-1/2 1-1/2 1-1/2 1-1/2 1-1/2 1-1/2 1-1/2
MAX CAPACITY (KILOGRAINS) 60 90 120 150 180 210 240 270 300 450
MIN CAPACITY (KILOGRAINS) 40 60 80 100 120 140 160 180 200 300
FLOWRATE (GPM)
SERVICE - CONTINUOUS (GPM) 28 31 34 38 41 39 43 42 41 45
SERVICE - PEAK (GPM) 39 42 46 50 54 52 57 55 55 62
BACKWASH & FAST FLUSH (GPM) 3.5 5 6 8 12 12 15 15 15 25
BRINE DRAW & RINSE (GPM) 1 1 1.2 1.2 1.5 1.5 3.2 3.2 3.2 3.5
BRINE TANK REFILL (GPM) 1 1 1 2 2 2 2.2 2.2 2.2 5
TIMER
SETTINGS
BACKWASH & FAST FLUSH (MIN) 10 10 10 10 10 10 10 10 10 10
BRINE DRAW & RINSE (MIN) 60 60 60 60 60 60 60 60 60 60
FAST FLUSH (MIN) 10 10 10 10 10 10 10 10 10 10
BRINE TANK REFILL (MIN) 10 16 20 14 18 18 20 22 26 16
SOFTENER
TANK
SIZE (IN) 12x52 14x65 16x65 18x65 21x62 21x62 24x72 24x72 24x72 30x72
GRAVEL (LBS) 0 30 35 40 80 80 120 120 120 225
RESIN (FT3)234567891015
FREEBOARD (IN) 16 21 21 24 23 18 30 25 21 22
BRINE SYSTEMS
EQUIPMENT
TANK SIZE 18x40 18x40 24x40 24x40 24x40 24x50 24x50 24x50 24x50 30x48
MAX SALT STORAGE (LBS) 320 270 550 500 500 600 550 500 450 590
INJECTOR CODE 3 3 4 3C 4C 4C 5C 5C 5C 6C
INJECTOR COLOR YEL YEL GRN YEL GRN GRN WHT WHT WHT RED
SALT
SALT DOSAGE- MAX (LBS) 30 45 60 75 90 105 120 135 150 225
SALT DOSAGE- MIN (LBS) 10 16 20 14 16 18 20 22 26 16
REFILL
REFILL TIME - MAX (MIN) 10 16 19 17 6 6 4 3 2 3
REFILL TIME - MIN (MIN) 4 6 8 6 6 8 8 10 10 6
REGEN
REGEN PER SALT REFILL-MAX 10697664323
REGEN PER SALT REFILL-MIN 26 15 23 17 17 17 10 8 6 7
REGENERATION WASTE VOLUME (GAL) 126 156 188 228 272 366 520 536 544 860
SPECIFICATION NOTES
Maximum salting is 15 pounds of salt per cubic foot of resin.
Minimum salting is 6 pounds of salt per cubic foot of resin.
The regeneration timer is setup for maximum salting at the factory.
The Timer Settings are factory set and user adjustable.
On continuous ow rates pressure loss does not exceed 15 psig.
On peak ow rates pressure loss does not exceed 30 psig.
Minimum operating pressure is 30 psi.
Maximum operating pressure is 120 psi.
Standard units are designed to soften unheated water within the range of 35-100°F.
Power requirements are 120 Volt, 60 Hertz, Single Phase, 2 amps non-interrupted.
Freeboard is the distance between the surface of the resin and the top of the tank.
Salt specications are pelletized or solar salt, 99% pure, containing less than 1% insolubles.
5
FMR 60M–450M SXT 1-1/2” TWIN ALTERNATING METERED
INSTALLATION
INSTALLATION INSTRUCTIONS
GENERAL INFORMATION
1. Minimum operating pressure is 30 psi. If pressure less than 30 psi is encountered, a regulator must be installed
NOTE: The control valve will not operate correctly if feeding into an atmospheric tank. A pressure control device
must be added to the outlet to maintain the minimum pressure.
2. Maximum operating pressure is 120 psi. If pressure greater then 120 psi is encountered, a pressure regulator must
be installed.
3. Power requirements are shown on a voltage sticker on the motor inside cover of the control valve. You can also tell
by wire color on the motor: Black wires are 115 volt. Yellow wires are 220 volt. Blue wires are 24 volt.
4. Standard units are designed to soften unheated water not to exceed 100° F. Special valve assemblies are
available to handle heated water supplies exceeding 100°F. Consult factory if applicable.
5. Each softener tank is shipped with distributor manifold and control valve preassembled. Take care when uncrating
and erecting so that no items are damaged.
6. The distributor assembly has been shipped inside the berglass mineral tank. Check to make sure that there is no
damage to the riser pipe, baskets, laterals, or hub prior to loading media.
LAYOUT REQUIREMENTS
1. Select a location that is accessible and near a oor drain that has adequate carrying capacity to handle the
softener regeneration ow. See specication table for the ow rate. Allow a minimum of 24” above the tank for
loading media.
2. Erect each the softener tanks on a concrete or other rm foundation and level.
NOTE: If the system is skid mounted, it will be prepiped and preloaded at the factory. Skip the following instructions
and go to the section “Installation of Connection Piping”.
3. Position the brine tank according to the illustration and supplementary brine tank information. Keep the brine tank
as close as possible to the softener tanks.
NOTE: The distance between the softener and brine tanks will affect the brine injector performance, as the distance
increases the injector performance decreases. This may cause an inadequate regeneration. Maximum recommended
distance is 5 ft.
4. A grounded electric receptacle is required for the control valve transformer.
6
FMR 60M–450M SXT 1-1/2” TWIN ALTERNATING METERED
INSTALLATION
INSTALLATION INSTRUCTIONS
LOADING TANK
NOTE: If the system is skid mounted, it will be prepiped and preloaded at the factory. Skip the following instructions
and go to the section of “Installation of connection piping”.
1. On Models MAT-15, 30, 45, and 60 the softening media has been pre-loaded at the factory. Skip this section and
go to “Mounting Control Valve Assembly”.
2. Fill a tank approximately 1/3 full of water using a hose, bucket, etc. Plug the PVC distributor manifold pipe using a
plastic cap, cork, rag, etc. No gravel or resin should go into this distributor manifold pipe.
3. Verify the distributor manifold is center in the tank with the distributor resting on the bottom of the tank. Verify the
riser pipe is still plugged.
NOTE: Reference the specication table in the front of this manual for the correct quantities of gravel and resin.
These quantities are for each tank. Make sure you have the required amounts on site before you begin.
4. With care not to damage any lateral, pour in the gravel provided for each tank through the top opening in the tank
and level out evenly. This will cover the distributor assembly.
NOTE: Wetting the gravel in the bags before loading will eliminate the normal amount of dust.
5. When gravel is loaded and leveling is completed, proceed as follows:
6. With the distributor riser pipe still plugged, add the proper amount of resin supplied for each tank through the top
opening in the tank.
CAUTION: The softener resin is very slippery. Take care when stepping on any spilled resin. Remove spilled
resin from standing surface immediately.
7. When loading is complete, remove plastic cap, cork, or rag that was used to plug the distributor riser pipe. Be
careful not to let any foreign debris fall into the pipe. The result could be damage to system.
8. Repeat instruction steps 1-7 for the second softener tank.
MOUNTING WATER METER ASSEMBLY (MAY BE FACTORY CONNECTED)
1. Locate the meter. The water meter has a ow arrow stamped on it. The ow arrow on the meter should be pointing
away from the control valve.
2. Attach the meter to the control valve’s outlet water connection.3. Interconnect meter cable between the control
valve timer and water meter dome.
MOUNT CONTROL VALVE ASSEMBLY
1. Verify that the distributor riser pipe is not plugged.
2. Lubricate the distributor o’ring on the bottom of the control valve with silicone.
3. Insert disperser in threaded base of control valve. The threaded base has a groove machined into the inside of the
threaded part of the base to allow for the installation of this disperser.
4. Screw control valve into top opening of tank making sure the distributor riser pipe slides easily through the
distributor o’ring. Care must be taken not to “nick” this o-ring as hard water leakage could result.
5. Tighten down the control valve to ensure positive o-ring seal at top of tank.
6. Repeat instruction steps 1-5 for each softener tank (if applicable).
7
FMR 60M–450M SXT 1-1/2” TWIN ALTERNATING METERED
INSTALLATION
INSTALLATION OF CONNECTION PIPING
NOTES:
• Use thread sealing tape on all threaded piping connections.
• Install the piping conforming to federal, provincial, and local codes.
• Unions or anges are recommended at the control valve’s inlet and outlet connections• To enhance the monitoring
of the system’s performance sample valves and pressure gauges can be installed at the inlet and outlet piping of
the softening unit (not provided).
• If distance of drain line is over 10 ft. vertical or 25 ft. horizontal run, increase drain line one pipe size over that
provided on the control valve.
• Do not make a direct connection to the drain. Provide an air gap of at least four times the diameter of the pipe to
conform to sanitation codes and to permit observation of the ow.
• It is not recommended that an overhead or a long horizontal drain run be used. The increase of backpressure will
cause problems when drawing brine.
Caution: All piping must be properly supported. The tank and valve assemblies are not meant to support the
connecting piping.
1. Install piping as shown on installation diagram. It is recommended that unions be installed before the inlet and
outlet valves to facilitate service of unit. Be sure piping is free of thread chips and other foreign matter. The
connecting piping should be the same size or larger then the service inlet and outlet of the control valve.
2. Verify that the ow arrow stamped on the drain ow controller is pointing away from the control valve. See
installation diagram or valve manual for the location. Install a drain line from backwash control assembly to an
appropriate drain using a minimum of elbows. Install a union near the backwash control to facilitate cleaning. Do
not install a valve on the drain line.
3. Interconnect the brine line tubing between the control valve and the brine tank. Verify that the brine line tubing is
not kinked or restricted
4. Run exible tubing (not provided) from the brine tank’s over ow tting to an appropriate, nonelevated, open drain.
START-UP
1. Again, make sure all plumbing is complete and tight including drain line and brine line. Make sure all electrical
connections are complete per wiring diagrams provided.
2. Using a bucket or hose, ll brine tank with water to 2” above salt platform. Do not add salt at this time.
3. Make sure inlet and outlet isolation valves are closed. Turn on power to the system.
NOTE: Start up only one (1) tank at a time.
The softening cycle steps are as follows:
• Service
• Step 1 (Backwash)
• Step 2 ( Brine Draw/ Slow Rinse)
• Step 3 (Fast Rinse)
• Step 4 (Brine Tank Rell)
• Return to Service
Ce manuel convient aux modèles suivants
8
Table des matières
Manuels Système d'eau populaires d'autres marques
Spirotech
Spirotech SPIROVENT SUPERIOR S250 Manuel utilisateur
Culligan
Culligan Aqua-Cleer Aqua-Cleer Advanced Drinking Water... Manuel utilisateur
A.O. Smith
A.O. Smith Dura-Max AJH - 1000A - P Manuel utilisateur
Microline
Microline T.F.C.-4 Manuel
Eureka Forbes
Eureka Forbes Aquaguard Select Manuel utilisateur
Cetetherm
Cetetherm AquaEfficiency Manuel utilisateur
