CleanSpace PRO Manuel utilisateur

CleanSpace Technology Pty Ltd

ABN 24 146 453 554

T: +61 2 8436 4000

Unit 5, 39 Herbert Street

St. Leonards NSW 2065 Australia

USER

INSTRUCTIONS

www.cleanspacetechnology.com

sales@cleanspacetechnology.com

CleanSpace ULTRA CST1010

CleanSpace PRO CST1000

Contents

1. Warnings & Limitations ..................................................................................................................................................... 3

1.1. List of Warnings Within These User Instructions ...................................................................................................................... 3

1.2. Limitations ............................................................................................................................................................................... 4

1.3. Manufacturers Minimum Design Condition (MMDC) ............................................................................................................... 6

1.4. Special or Critical User Instructions .......................................................................................................................................... 6

2. System Description ........................................................................................................................................................... 6

2.1. System Components ................................................................................................................................................................ 6

2.2. Controls and Indicators ............................................................................................................................................................ 8

2.3. Alarms ................................................................................................................................................................................... 10

2.4. Battery .................................................................................................................................................................................. 11

2.5. Filters..................................................................................................................................................................................... 12

2.6. Accessories ............................................................................................................................................................................ 13

3. Before Donning the CleanSpace Respirator .................................................................................................................... 14

3.1. CleanSpace Respirator Fit ...................................................................................................................................................... 14

3.2. Pre-Use Inspection ................................................................................................................................................................. 15

3.3. Recalibration ......................................................................................................................................................................... 15

3.4. Flow Test ............................................................................................................................................................................... 16

4. Donning the Half Mask CleanSpace Respirator ............................................................................................................... 17

Step 1 – Fit the Neck Support to the Power Unit .................................................................................................................................... 17

Step 2 – Fit the Head Harness to the Half Mask ..................................................................................................................................... 17

Step 3 – Fit the Half Mask to the Power Unit ......................................................................................................................................... 17

Step 4 – Switch the Power Unit to STANDBY Mode ................................................................................................................................ 18

Step 5 – Don the Respirator ................................................................................................................................................................... 18

Step 6 – Adjust the Respirator ............................................................................................................................................................... 19

Step 7 – Complete a Mask Seal Check ................................................................................................................................................... 19

5. Donning the Full-Face Mask CleanSpace Respirator ........................................................................................................ 20

Step 1 – Fit the Neck Support to the Power Unit .................................................................................................................................... 20

Step 2 – Don the Full-Face Mask............................................................................................................................................................ 20

Step 3 – Complete a Mask Seal Check ................................................................................................................................................... 21

Step 4 – Switch the Power Unit to STANDBY Mode ................................................................................................................................ 21

Step 5 – Don the Respirator ................................................................................................................................................................... 21

Step 6 – Adjust the Respirator ............................................................................................................................................................... 22

6. The Contaminated Area .................................................................................................................................................. 22

6.1. Human Factor Considerations ................................................................................................................................................ 22

6.2. Entering the Contaminated Area ........................................................................................................................................... 23

6.3. Exiting the Contaminated Area .............................................................................................................................................. 23

6.4. Doffing the Half Mask Respirator........................................................................................................................................... 23

6.5. Doffing the Full-Face Mask Respirator ................................................................................................................................... 24

7. Care and Cleaning ........................................................................................................................................................... 24

7.1. Cleaning ................................................................................................................................................................................ 24

7.2. Storage .................................................................................................................................................................................. 26

7.3. Recalibration ......................................................................................................................................................................... 26

7.4. Servicing ................................................................................................................................................................................ 26

8. List of Components ......................................................................................................................................................... 26

9. Specifications .................................................................................................................................................................. 27

10. Warranty ......................................................................................................................................................................... 28

Please take a moment to register for warranty of your CleanSpace Respirator at cleanspacetechnology.com/warranty-

registration.

Before use, the wearer must read and understand the entirety of these User Instructions including all warnings, all additional

information relating to the appropriate use of CleanSpace filters and accessories and all relevant information documented in

national standards. If you have questions regarding this system, please contact CleanSpace Customer Service on +612 8436 4000

or e-mail support@cleanspacetechnology.com.

1. Warnings & Limitations

1.1. LIST OF WARNINGS WITHIN THESE USER INSTRUCTIONS

1.1.1 GENERAL

 This product is part of a system that helps protect against certain airborne contaminants. Misuse may result in sickness.

For proper use, consult an Occupational Health Specialist, these User Instructions or contact CleanSpace Technology

Customer Support on support@cleanspacetechnology.com.

 Properly selected, used and maintained respirators help to protect against certain airborne contaminants. It is essential

to follow all instructions and government regulations on the use of this product, including wearing the complete respirator

system during all times of exposure, in order for the product to help protect the wearer. Misuse of respirators may result

in overexposure to contaminants and lead to sickness. For proper use, consult an Occupational Health Specialist, these

User Instructions or contact CleanSpace Technology Customer Support on support@cleanspacetechnology.com or the

website: cleanspacetechnology.com

 You must recalibrate the internal pressure sensor any time that your CleanSpace Respirator is exposed to changes in

temperature of more than 20°C, changes in altitude of more than 100m or before using the respirator for the first time. It

is best practice to also recalibrate if the unit has been in storage, particularly if the storage temperature is not known.

1.1.2 BATTERY

 Using the respirator after the Low Battery Alarm has triggered can cause the flow to fall below the minimum design flow.

This may result in overexposure to contaminants and lead to sickness.

This product is part of a system that helps protect against certain airborne contaminants. Misuse may

result in sickness. For proper use, consult an Occupational Health Specialist, these User Instructions or

contact CleanSpace Technology Customer Support on support@cleanspacetechnology.com.

 Always correctly use and maintain the internal lithium-ion battery packs. Failure to do so may result in fire or explosion,

or could adversely affect respirator performance and result in injury, sickness or death.

 CleanSpace PRO and CleanSpace ULTRA are not intrinsically safe. Do not use in flammable or explosive atmospheres. Doing

so may result in injury or death.

 In the extremely rare circumstance that the battery is damaged and electrolyte comes in contact with eyes, flush with

water immediately and seek urgent medical attention.

 The battery shall only be charged in non-hazardous areas. Move out of the hazardous area before charging. The Power

Unit must not be placed on charge in enclosed cabinets without ventilation, near flammable liquids or gases or near heat

sources. Do not use, charge or store the device outside the recommended temperature limits.

 CleanSpace Respirators use a unique charger. Do not attempt to charge your CleanSpace Respirator with any other

charger.

 CleanSpace Power Units contain a battery, sensitive electronics, and a motor. NEVER immerse the Power Unit in water.

1.1.3 FILTER

 Using a filter that has exceeded service limits can cause the flow to fall below the minimum design flow. This may result

in overexposure to contaminants and lead to sickness.

 Using the respirator without a filter installed will provide no respiratory protection. This may result in overexposure to

contaminants and lead to sickness.

 Do not use compressed air or a brush to clean the filter. HEPA filters are very easily damaged by using compressed air or

by brushing. Misuse of CleanSpace Respirators by cleaning the filter may result in overexposure to contaminants and lead

to sickness.

 It is essential that the correct filter type is selected for the chosen application.

 Use only CleanSpace filters with the CleanSpace Respirator. Use of other filters may result in overexposure to

contaminants and lead to sickness.

1.1.4 OPERATION

 If a satisfactory quantitative fit factor or a passing qualitative test cannot be achieved with any of the masks, the

CleanSpace Respirator must not be used.

 If a satisfactory seal check cannot be achieved, do not enter the contaminated area.

 If you cannot adjust the Full-Face Mask to avoid your hairline, the mask is not suitable for you and must not be worn.

 Do not remove the respirator until you have left the contaminated area. If you have an acute and spontaneous health

episode (i.e. experiencing dizziness) and believe removing the respirator while you leave the contaminated area may help,

remove the respirator with caution.

 Never dry the mask or exhalation valve with a cloth that may leave behind lint. Lint contamination of the exhalation valve

may cause it to leak, resulting in overexposure to contaminants and lead to sickness.

1.2. LIMITATIONS

Use this respirator strictly in accordance with the information contained in these User Instructions. Never modify or alter this

product.

1.2.1 CLEANSPACE RESPIRATOR LIMITATIONS

 Please refer to your local standards and your workplace guidelines to determine the respiratory protection

equipment that is most suited to your workplace and your needs. This includes managing respiratory protection in

situations where mask fit is compromised – such as talking, walking, bending, facial hair and working under exertion.

Throughout these User Instructions, this symbol will highlight important warnings.

 This respirator, when used with the Half Mask, does not protect your eyes. In conditions that may damage or irritate

eyes, use protective eyewear.

 Only use your respirator with approved parts and accessories.

 Do not use the respirator unless it is powered and running normally.

 Do not use the respirator while it is being charged.

 Do not use in airborne contaminant concentrations above those specified in your national regulations.

 Do not use for respiratory protection against unknown atmospheric contaminants or when concentrations of

contaminants are unknown or immediately dangerous to life or health (IDLH).

 Do not use in oxygen deficient or oxygen enriched atmospheres. Do not use in flammable or explosive

environments.

 Only for use by trained personnel.

 Filters need to be changed regularly. The frequency of change depends on use and the concentration of

contaminants in the atmosphere.

 Do not use for escape purposes. National regulations may impose specific limitations on the use of filters depending

on the filter class and the facemask used.

 If the respirator has been used in an area that has caused it to become contaminated with a substance requiring

special decontamination procedures it should be placed in a suitable container and sealed until it can be

decontaminated.

 Do not disassemble the respirator case. There are no user serviceable parts inside.

 Failure to follow all instructions on the use of this product, and/or failure to use the respirator during times of

exposure, may lead to adverse effects on the wearer’s health and may render the warranty void.

1.2.2 IMMEDIATE EVACUATION

Leave the contaminated area immediately if any of the following occurs.

 The respirator warning lights and/or sounds activate for the Low Battery Alarm, Filter Absent Alarm or the Filter

Change Alert.

 Any part of the respirator is damaged.

 Airflow into the mask decreases or stops.

 Breathing becomes difficult or increased resistance occurs.

 You feel dizzy or your airway is irritated.

 You can taste or smell contaminants.

1.2.3 OPERATING CONDITIONS

Your respirator is suitable for use in the following atmospheric conditions.

 Temperature: -10°C to 45°C.

 Relative humidity: 0 to 90% non-condensing.

The respirator will stop functioning if its internal temperature rises above 60°C or falls below -10°C.

If using at the respirator at an altitude greater than 200m above sea level or less than 0m, use the CleanSpace Smart App to set

the operating altitude before use.

This product is part of a system that helps protect against certain airborne contaminants. Misuse may result

in sickness. For proper use, consult an Occupational Health Specialist, these User Instructions or contact

CleanSpace Technology Customer Support on support@cleanspacetechnology.com.

1.3. MANUFACTURERS MINIMUM DESIGN CONDITION (MMDC)

In worst-case conditions (very low battery, heavily clogged filter) your respirator will maintain positive pressure in the mask with

an associated flow rate of 120 l/min. This is the manufacturer’s minimum design condition (MMDC). Fully charged, with a clean

particulate filter, it will maintain positive pressure in the mask with an associated flow rate above 200 l/min.

The manufacturers claimed duration when operated at the MMDC is 4 hours. This is the minimum run time a user should expect

from the respirator. In normal use, run times of up to 12-14 hours are more common. Run times are heavily influenced by

altitude, filter condition, filter type, work rate, mask seal and other factors.

To confirm that your respirator can perform above the MMDC prior to use, run the Flow Test as described in Section 3.4.

1.4. SPECIAL OR CRITICAL USER INSTRUCTIONS

This respirator contains a system for synchronizing with your breathing and regulating mask pressure. This system should be

recalibrated if it experiences a change in temperature of more than 20°C, a change in altitude of more than 100m or before using

the respirator for the first time. It is best practice to also recalibrate if the unit has been in storage, particularly if the storage

temperature is not known.

For the most accurate battery charge indication, the respirator must be plugged into its charger and the charger must be plugged

into a power source. Wait for all three (3) Battery Charge Indicators to light solidly without flashing. If the third Battery Charge

Indicator is flashing rapidly, the battery is 95% charged.

2. System Description

CleanSpace™ PRO (CST1000) and CleanSpace™ ULTRA (CST1010) are EN 12942 and AS/NZS 1716 approved respiratory systems

which help to provide protection against particulates, gases and vapours. CleanSpace Respirators are Powered Air Purifying

Respirators (PAPRs) which means that they draw ambient air through the filter using a fan and supply the filtered air to the

wearer via the mask. The fan produces enough flow to ensure that the pressure inside the mask is positive, which helps to

provide a high level of protection to the user. CleanSpace Respirators are breath responsive, which means that they provide

more flow during inhalation and less flow during exhalation whilst maintaining positive pressure in the mask.

2.1. SYSTEM COMPONENTS

Throughout these User Instructions, reference is made to various commonly used components and features of the respirator.

Familiarize yourself with these parts before reading the rest of the User Instructions. For a list of components and their respective

part numbers refer to Section 8.

Properly selected, used and maintained respirators help to protect against certain airborne contaminants.

It is essential to follow all instructions and government regulations on the use of this product, including

wearing the complete respirator system during all times of exposure, in order for the product to help

protect the wearer. Misuse of respirators may result in overexposure to contaminants and lead to

sickness. For proper use, consult an Occupational Health Specialist, these User Instructions or contact

CleanSpace Technology Customer Support on support@cleanspacetechnology.com or the website:

cleanspacetechology.com.

A. Mask AirClip

B. Mask Release Button

C. Power Unit AirClip

D. Bellow

E. Adjust Button

F. Filter Release Button

G. Power Unit Hoop

A. Fit Test Port

B. Exhalation Valve

C. Rain Cover

D. Sensing Ball Port

2.2. CONTROLS AND INDICATORS

2.2.1 KEYPAD

A keypad is located on the top of the Power Unit. It contains all controls and indicators.

2.2.2 POWER BUTTON

The Power Button is used to switch the operating mode of the CleanSpace Respirator. There are three operating modes.

2.2.3 BATTERY CHARGE INDICATOR

A Battery Charge Indicator is located on the keypad of all CleanSpace Respirators. It is comprised of three green lights. The

battery is fully charged when the charger is connected to the Power Unit and all three lights are solid green. The battery charge

and approximate useful time remaining when the CleanSpace Respirator is NOT on charge are shown below.

Battery Charge Indicator Battery Charge (%) Approximate Useful Time Remaining (hrs)*

3 Green Solid Lights 80 – 100 % Up to 14 hours

2 Green Solid Lights 50 – 80 % 6 – 10 hours

1 Green Solid Light 20 – 50 % 2 – 6 hours

1 Green Flashing Light 5 –20 % < 2 hours

1 Green Flashing Light and

Low Battery Alarm < 5 % < 15 minutes

(Leave contaminated area immediately)

Unpowered 0 % 0 minutes

(non-normal operation)

*Operating time is strongly affected by filter type, filter loading, mask seal, work rate, altitude, and other factors. The

operating times quoted above are average durations at moderate work rates at sea level. Actual operating times may vary

widely from the quoted average durations.

OFF Mode

The CleanSpace Respirator is unpowered.

The Battery Charge Indicator is not illuminated.

There is no airflow to the mask.

In OFF Mode, pressing the Power Button once will switch the CleanSpace Respirator to STANDBY Mode.

Note:

The Power Button cannot be used to switch the Power Unit to OFF

Mode

STANDBY Mode

The CleanSpace Respirator is actively monitoring and ready to deliver filtered air to the mask with any pressure change.

The Battery Charge Indicator displays battery charge.

There is no airflow to the mask.

In STANDBY Mode, if breathing is detected the CleanSpace Respirator will automatically switch to ON Mode.

In STANDBY Mode, if no breathing is detected for 3 minutes, the CleanSpace Respirator will switch to OFF Mode. This

conserves battery life.

Note:

From STANDBY

ode, pressing the Power Button will switch the system to

ode. This is not normal procedure.

ON Mode

The CleanSpace Respirator is actively monitoring and delivering filtered air to the mask.

The Battery Charge Indicator displays battery charge.

The blue On Light is illuminated, indicating the Power Unit is in ON Mode.

In ON Mode, if no breathing is detected within 5 seconds, the CleanSpace Respirator will automatically switch to STANDBY

Mode. This conserves battery life when not being worn.

CleanSpace Respirator

can only switch to

Mode from S

TANDBY

Mode.

2.2.4 FLOW TEST BUTTON

The Flow Test measures the rate of flow produced by the CleanSpace Respirator to ensure it can deliver a minimum design flow

of 120 l/min. When CleanSpace Respirators are in STANDBY Mode, pressing the Flow Test Button initiates the Flow Test.

Refer to Section 3.4 for instructions on running the flow test.

2.3. ALARMS

2.3.1 FILTER CHANGE ALERT

The Filter Change Alert:

 Is triggered when the filter exceeds service limits and needs to be changed.

 Consists of a repeated aural alert of two beeps per second and a red flashing Filter Alarm Light.

 Can be muted by pressing the Power or Flow Test Button once. Unless the filter is changed, the alert will resume when

the CleanSpace Respirator next switches to STANDBY Mode.

If the Filter Change Alert is triggered, the filter has exceeded service limits and should be changed.

2.3.2 LOW BATTERY ALARM

The Low Battery Alarm:

 Is triggered when the battery charge decreases below the level at which it may be able to supply the minimum design flow

of 120 l/min.

 Consists of a repeated aural alert of three beeps per second and one green flashing Battery Charge Indicator light.

 Cannot be muted.

If the Low Battery Alarm is triggered, you must leave the contaminated area IMMEDIATELY and recharge the battery.

2.3.3 FILTER ABSENT ALARM

The Filter Absent Alarm:

 Is triggered when the respirator is in ON Mode and it detects that there is no filter present.

 Consists of a continuous aural alert and a red flashing Filter Alarm Light.

 Can be muted by pressing the Power or Flow Test Button once. Unless a filter is inserted, the alarm will resume in one

minute.

If the Filter Absent Alarm is triggered, you must install a filter before entering the contaminated area.

Using a filter that has exceeded service limits can cause the flow to fall below the minimum design flow.

This may result in overexposure to contaminants and lead to sickness.

Using the respirator after the Low Battery Alarm has triggered can cause the flow to fall below the minimum

design flow. This may result in overexposure to contaminants and lead to sickness.

Using the respirator without a filter installed will provide no respiratory protection. This may result in

overexposure to contaminants and lead to sickness.

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