Chore-Time PDS Guide de configuration

Pneumatic Drinking System (PDS) Control

Installation and Operators Manual

4-32 Station

Chore-Tronics®3 PDS™

(Part No. 56039-X)

PDS™4 & 8 Station

(Part No. 52430-X)

12-40 Station PDS™

(Part No.54373-X)

MW2467BFebruary 2020

Limited Warranty Pneumatic Drinking System (PDS) Control

2MW2467B

Chore-Time Group, a division of CTB, Inc. (“Chore-Time”) warrants new CHORE-TIME Cage and Cage Watering

Components manufactured by Chore-Time to be free from defects in material or workmanship under normal usage and

conditions, for One (1) year from the date of installation by the original purchaser (“Warranty”). If such a defect is

determined by Chore-Time to exist within the applicable period, Chore-Time will, at its option, (a) repair the Product or

Component Part free of charge, F.O.B. the factory of manufacture or (b) replace the Product or Component Part free of

charge, F.O.B. the factory of manufacture. This Warranty is not transferable, and applies only to the original purchaser of

the Product.

CONDITIONS AND LIMITATIONS

THIS WARRANTY CONSTITUTES CHORE-TIME’S ENTIRE AND SOLE WARRANTY AND CHORE-TIME

EXPRESSLY DISCLAIMS ANY AND ALL OTHER WARRANTIES, INCLUDING, BUT NOT LIMITED TO,

EXPRESS AND IMPLIED WARRANTIES, INCLUDING, WITHOUT LIMITATION, WARRANTIES AS TO

MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSES. CHORE-TIME shall not be liable for any direct,

indirect, incidental, consequential or special damages which any purchaser may suffer or claim to suffer as a result of any

defect in the Product. Consequential or Special Damages as used herein include, but are not limited to, lost or damaged

products or goods, costs of transportation, lost sales, lost orders, lost income, increased overhead, labor and incidental costs,

and operational inefficiencies. Some jurisdictions prohibit limitations on implied warranties and/or the exclusion or

limitation of such damages, so these limitations and exclusions may not apply to you. This warranty gives the original

purchaser specific legal rights. You may also have other rights based upon your specific jurisdiction.

Compliance with federal, state and local rules which apply to the location, installation and use of the Product are the

responsibility of the original purchaser, and CHORE-TIME shall not be liable for any damages which may result from non-

compliance with such rules.

The following circumstances shall render this Warranty void:

· Modifications made to the Product not specifically delineated in the Product manual.

· Product not installed and/or operated in accordance with the instructions published by the CHORE-TIME.

· All components of the Product are not original equipment supplied by CHORE-TIME.

· Product was not purchased from and/or installed by a CHORE-TIME authorized distributor or certified

representative.

· Product experienced malfunction or failure resulting from misuse, abuse, mismanagement, negligence, alteration,

accident, or lack of proper maintenance, or from lightning strikes, electrical power surges or interruption of

electricity.

· Product experienced corrosion, material deterioration and/or equipment malfunction caused by or consistent with

the application of chemicals, minerals, sediments or other foreign elements.

· Product was used for any purpose other than for the care of poultry and livestock.

The Warranty and Extended Warranty may only be modified in writing by an officer of CHORE-TIME. CHORE-TIME

shall have no obligation or responsibility for any representations or warranties made by or on behalf of any distributor,

dealer, agent or certified representative.

Effective: April, 2014

Chore-Time Group

A division of CTB, Inc.

PO Box 2000

Milford, Indiana 46542-2000 USA

Phone (574) 658-4101 Fax (877) 730-8825

E-mail: www.choretimepoultry.com

Internet: poultr[email protected]

Limited Warranty

Contents

Topic Page

MW2467B 3

Limited Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

About This Manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Follow Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Decal Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

DANGER: Electrical Hazard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Support Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Product Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

System Layout. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Multiple House Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Broiler System Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Layer System Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

One Water Line Per Tier, One Regulator Per Tier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Two Water Lines per Tier, Two Regulators Per Tier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Two Lines Per Tier, One Regulator Per Tier (Versa® Plus and Vike™ Systems). . . . . . . . . . . . . . . . 9

Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Pressure Sensor location (for 56039-X PDS™ Systems) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

Mounting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

Chore-Tronics® 3 Auto-Adjust PDS™ (56039-X) Control Mounting. . . . . . . . . . . . . . . . . . . . . . . . .10

12-40 Station PDS™ (54373-X) Control Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

4 and 8 Station (52430-X) PDS™ Control Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

Air Supply. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

Connecting the compressed air supply (All Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

Air supplied to the 52430-X & 54373-X PDS™ Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

Tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

Chore-Tronics® 3 Auto-Adjust PDS™ Control (56039-X) Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . .14

PDS™ Outputs (Regulator) Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

Pressure Sensor Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

4 and 8 Station PDS™ (52430-X) Control to CHORE-TRONICS®. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

Internal Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

12-40 Station PDS™ Control (Part No.54373-X) Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

RainBird® Control Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

RainBird® Control to PDS™ Control Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

Connection to Chore-Tronics® . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

Start Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Step 1: Charging the Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

Step 2: Water Column Gauge Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

Step 3: Air Leak Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

To check for air leaks: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

Step 4: Setting the Regulators Drinker Line Minimum Water Column . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

Flushing The System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Minutes to Flush and Total Line Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

Flushing Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

Flushing 4 and 8 Station (52430-X) PDS™ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

Flushing 4-40 Station (54373-X) PDS™ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23

Contents - continued

Topic Page

4MW2467B

Chore-Tronics® 3 (56039-X) PDS™ Setup Screens & Operation. . . . . . . . . . . . . . . . . . . . . . . . 24

Analog Inputs Setup Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24

PDS™ Regulator Setup Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24

PDS™ Flushing Setup Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24

Flushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25

Regulator Set Point . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25

Regulator Set Point using Curve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

TroubleShooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Part Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

(56039-32) Chore-Tronics® 3 Auto-Adjust PDS™. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28

4, and 8 Station (52430-X) PDS™ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32

4-40 (54373-X) Station PDS™. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34

Miscellaneous Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36

Pneumatic Drinking System (PDS) Control About This Manual

MW2467B 5

The intent of this manual is to help you in two ways. One is to follow step-by-step in the order of assembly of your

product. The other way is for easy reference if you have questions in a particular area.

Important: Read ALL instructions carefully before starting construction.

Important: Pay particular attention to all SAFETY information.

• Metric measurements are shown in millimeters and in brackets, unless otherwise specified. “ " ” equals inches

and “ ' ” equals feet in English measurements.

Examples:

1" [25.4]

4' [1.219]

• Optional equipment contains necessary instructions for assembly or operation.

• Very small numbers near an illustration (i.e., 1257-48) are identification of the graphic, not a part number.

Note: The original, authoritative version of this manual is the English version produced by CTB, Inc. or any of

its subsidiaries or divisions, (hereafter collectively referred to as "CTB"). Subsequent changes to any manual

made by any third party have not been reviewed nor authenticated by CTB. Such changes may include, but are

not limited to, translation into languages other than English, and additions to or deletions from the original

content. CTB disclaims responsibility for any and all damages, injuries, warranty claims and/or any other

claims associated with such changes, inasmuch as such changes result in content that is different from the

authoritative CTB-published English version of the manual. For current product installation and operation

information, please contact the customer service and/or technical service departments of the appropriate CTB

subsidiary or division. Should you observe any questionable content in any manual, please notify CTB

immediately in writing to: CTB Legal Department, P.O. Box 2000, Milford, IN 46542-2000 USA.

Caution, Warning and Danger Decals have been placed on the equipment to warn of potentially dangerous

situations. Care should be taken to keep this information intact and easy to read at all times. Replace missing or

damaged safety decals immediately.

Using the equipment for purposes other than specified in this manual may cause personal injury and/or damage to

the equipment.

Safety–Alert Symbol

This is a safety–alert symbol. When you see this symbol on your equipment, be alert to the

potential for personal injury. This equipment is designed to be installed and operated as safely

as possible...however, hazards do exist.

Understanding Signal Words

Signal words are used in conjunction with the safety–alert symbol to identify the severity of the warning.

DANGER indicates an imminently hazardous situation which, if not avoided, WILL result in death or

serious injury.

WARNING indicates a potentially hazardous situation which, if not avoided, COULD result in death or

serious injury.

CAUTION indicates a hazardous situation which, if not avoided, MAY result in minor or moderate

injury.

About This Manual

Safety Information

Safety Instructions Pneumatic Drinking System (PDS) Control

6MW2467B

Follow Safety Instructions

Carefully read all safety messages in this manual and on your equipment safety signs. Follow recommended

precautions and safe operating practices.

Keep safety signs in good condition. Replace missing or damaged safety signs.

Decal Descriptions

DANGER: Electrical Hazard

Disconnect electrical power before inspecting or servicing equipment

unless maintenance instructions specifically state otherwise.

Ground all electrical equipment for safety.

All electrical wiring must be done by a qualified electrician in accordance

with local and national electric codes.

Ground all non-current carrying metal parts to guard against electrical

shock.

With the exception of motor overload protection, electrical disconnects and

over current protection are not supplied with the equipment.

Support Information

All Pneumatic Drinking System (PDS™) Controls are designed to control water line regulators in a Chore-Time

Nipple Watering System. Using this equipment for any other purpose or in a way not within the operating

recommendations specified in this manual will void the warranty and may cause personal injury.

This manual is designed to provide comprehensive planning and installation information. The Table of Contents

provides a convenient overview of the information in this manual.

Product Configurations

The Chore-Tronics 3 Auto Adjust PDS™ Control (Part No. 56039-X) is available in 4, 8, 16, and 32 Station.

The 12-40 PDS Controls (Part No.54373-X) are available up to 40 Stations in station increments

of 4 (ie. 12, 16, 20...).

The 4 and 8 Station PDS Controls (Part No. 52430-X) are available in a 4 and 8 Station.

For all PDS Control Models, each station is capable of controlling up to two (2) individual Chore-Time water

regulators. For example a 4 station control can regulate and flush up to 8 individual water regulators.

Safety Instructions

General

Pneumatic Drinking System (PDS) Control System Layout

MW2467B 7

Multiple House Layout

Air can be run from a central location to supply multiple houses. Air lines can consist of Chore-Time tubing (Part

number 45895-500), which will supply a sufficient air supply, or PVC plumbing.

Below are examples of the Chore-Time Nipple Watering system layouts. These are to be used to show different

methods for installing the PDS™ system.

Broiler System Layout

System Layout

Figure 1.(4 House Layout)

Compressor with Holding Tank

PDSTM

Control

PDSTM

Control

PDSTM

Control

PDSTM

Control

Figure 2.Broiler Layout

1/4" PDSTM CONNECTOR TEE

(PART NO. 45894)

1/4" O.D. PDS TUBING

(PART NO. 45895-500)

INLET

PDSTM

Control

System Layout Pneumatic Drinking System (PDS) Control

8MW2467B

Layer System Layout

One Water Line Per Tier, One Regulator Per Tier

Two Water Lines per Tier, Two Regulators Per Tier

Figure 3.One Line/One Regulator

Regulator

nector Tee

o. 45894)

ubing

895)

Figure 4.Two Lines Two Regulators

Regulator

STM Connector Tee

(Part No. 45894)

TM Tubing

rt No. 45895)

Pneumatic Drinking System (PDS) Control System Layout

MW2467B 9

Two Lines Per Tier, One Regulator Per Tier (Versa®Plus and Vike™Systems)

Figure 5.Versa®Plus and VikeTM Systems

Regulator

1/4" PDSTM Connector Te

(Part No. 45894)

PDSTM Tubing

art No. 45895)

Installation Pneumatic Drinking System (PDS) Control

10 MW2467B

Pressure Sensor location (for 56039-X PDS™Systems)

There should be one Pressure Sensor installed per PDS™Control.

The Pressure Sensor should be installed close to a Stand Tube, preferably no more than one Nipple Pipe away.

This will help ensure an accurate reading.

Mounting

Chore-Tronics®3 Auto-Adjust PDS™ (56039-X) Control Mounting

Locate the control in a convenient location where it can easily be seen and adjusted.

Fasten the control to the wall through the four holes in the corners with #10 Flat Head Wood Screws. (Not

Supplied).

Installation

(56120)

Pressure Sensor

No more than one Nipple Pipe Section

Figure 6.Pressure Sensor Location

End of 1st Nipple Pipe next

to a Stand tube

Figure 7.Chore-Tronics 3 PDSTM Mounting

14-1/8" [35.9 cm]

16-3/4" [42.5 cm]

21-1/8" [53.6 cm]

23-3/4" [60.3 cm]

30-15/16" [78.6 cm]

Mounting Hole Locations

Table des matières

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