Chicago Electric 90236 Manuel utilisateur

GENERATOR

9 HP ROBIN®RECOIL START

Model 90236

OPERATING INSTRUCTIONS

3491 Mission Oaks Blvd., Camarillo, CA 93011

Visit ourWeb site at: http://www.harborfreight.com

manual or any artwork contained herein may be reproduced in any shape or form

without the express written consent of Harbor Freight Tools.

For technical questions, please call 1-800-444-3353.

Generators

SKU 90236 For technical questions, please call 1-800-444-3353. Page 2

Item Description

Electrical Requirements 5400 Watt Surge Power

4600 Watts Max. Output / Continuous Running Output 4000 Watts

20 AMPs @ 120V / 15 AMPs @ 240V

60 Hz Output

120V Dual Outlet: 20 AMP, 3 Prong Grounded

120/240V Outlet: 20 AMP, 4 Prong Twistlock

Overload Protection: Two 15 AMP Circuit Breakers

Engine Type 9 HP Robin® /Subaru®EX Series with Recoil Start

4 Cycle / 265 CC Engine Displacement

Model #EX-27052020

Alternator Two Pole / Single Phase / 60 Hz

Fuel Tank 6.5 Gallon

Estimated Run Time 14.5 Hours Per Full Tank @ 1/2 Load

Overall Dimensions 29-3/4” x 25-1/2” x 20-5/8”

Weight 155 Pounds

PRODUCT SPECIFICATIONS

SAVE THIS MANUAL

You will need this manual for the safety warnings and precautions, operating,

inspection, maintenance and cleaning procedures, parts list and assembly

diagram. Keep your invoice with this manual. Write the invoice number on the

inside of the front cover. Keep this manual and invoice in a safe and dry place for

future reference.

UNPACKING

When unpacking, check to make sure all the parts shown on the Parts List on page 17

are included. If any parts are missing or broken, please call Harbor Freight Tools at the

number shown on the cover of this manual as soon as possible.

THIS

GENERATOR IS NOT

INTENDED TO POWER

SENSITIVE ELECTRONIC

EQUIPMENT WITHOUT

THE ADDITION OF AN

APPROPRIATE LINE

CONDITIONER (SOLD

SEPARATELY).

REV 12/03; 02/04; 05/04

This product requires oil and fuel to be added before starting.

Attempting to start the engine without oil WILL ruin the engine and

void the warranty.

Fill the engine with the following:

1.15 qt. of SAE 15W/40 oil

6.5 Gal. of unleaded gasoline with no oil added

Before starting the engine, refer to the engine owner’s manual for additional engine

maintenance information.

Call Harbor Freight Tools at 1-800-444-3353

for all technical questions and all inquires

regarding GENERATOR AND ENGINE

replacement parts.

SKU 90236 For technical questions, please call 1-800-444-3353. Page 3

GENERAL SAFETY RULES

WARNING!

READ AND UNDERSTAND ALL INSTRUCTIONS

Failure to follow all instructions listed below may result in

electric shock, fire, and/or serious injury.

SAVE THESE INSTRUCTIONS

WORK AREA

1. Keep your work area clean and well lit. Cluttered benches and dark areas

invite accidents.

2. Do not operate generators in explosive atmospheres, such as in the pres-

ence of flammable liquids, gases, or dust. Generators create sparks which

may ignite the dust or fumes.

3. Keep bystanders, children, and visitors away while operating a generator.

Provide barriers or shields as needed.

ELECTRICAL SAFETY

4. Grounded tools must be plugged into an outlet properly installed and

grounded in accordance with all codes and ordinances. Never remove the

grounding prong or modify the plug in any way. Do not use any adapter

plugs. Check with a qualified electrician if you are in doubt as to whether

the outlet is properly grounded. If the tools should electrically malfunction or

break down, grounding provides a low resistance path to carry electricity away

from the user.

5. Double insulated tools are equipped with a polarized plug (one blade is

wider than the other). This plug will fit in a polarized outlet only one way. If

the plug does not fit fully in the outlet, reverse the plug. If it still does not

fit, contact a qualified electrician to install a polarized outlet. Do not

change the plug in any way. Double insulation eliminates the need for the

three wire grounded power cord and grounded power supply system.

6. Avoid body contact with grounded surfaces such as pipes, radiators,

ranges, and refrigerators. There is an increased risk of electric shock if your

body is grounded.

SKU 90236 For technical questions, please call 1-800-444-3353. Page 4

7. Do not expose power tools to rain or wet conditions. Water entering a generator

will increase the risk of electric shock.

8. Do not abuse Power Cords. Never use a Power Cord to carry any tool or pull

the Plug from an outlet. Keep Power Cords away from heat, oil, sharp edges,

or moving parts. Replace damaged Power Cords immediately. Damaged Power

Cords increase the risk of electric shock.

9. When operating a power tool outside, use an outdoor extension cord marked

“W-A” or “W”. These extension cords are rated for outdoor use, and reduce the

risk of electric shock.

PERSONAL SAFETY

10. Stay alert. Watch what you are doing, and use common sense when operating

a generator. Do not use a generator while tired or under the influence of

drugs, alcohol, or medication. A moment of inattention while operating generators

may result in serious personal injury.

11. Dress properly. Do not wear loose clothing or jewelry. Contain long hair.

Keep your hair, clothing, and gloves away from moving parts. Loose clothes,

jewelry, or long hair can be caught in moving parts.

12. Avoid accidental starting. Make sure the Power Switch is in its“OFF”position,

and disconnect the Spark Plug Wire when not in use.

13. Remove adjusting keys or wrenches before turning the generator on. A wrench

or a key that is left attached to a rotating part of the generator may result in personal

injury.

14. Do not overreach. Keep proper footing and balance at all times.

15. Use safety equipment. Always wear eye protection. Dust mask, non-skid safety

shoes, hard hat, or hearing protection must be used for appropriate conditions.

16. Never run the generator in an enclosed garage or any other type of enclosed

structure without a proper, leak-free ventilation shaft. Carbon Monoxide, an

odorless, colorless deadly gas may accumulate and cause serious injury or death.

GENERATOR USE AND CARE

17. Do not overload the generator. Use the correct generator for your application.

The correct generator will do the job better and safer at the rate for which it is

designed.

SKU 90236 For technical questions, please call 1-800-444-3353. Page 5

18. Do not use the generator if the Power Switch does not turn it on or off. Any

generator that cannot be controlled with the Power Switch is dangerous and must

be replaced.

19. Make sure the Power Switch is in its “OFF” position and disconnect the

spark plug wire before making any adjustments, changing accessories, or

storing the generator. Such preventive safety measures reduce the risk of

starting the generator accidentally.

20. Store idle generators out of reach of children and other untrained persons.

Generators are dangerous in the hands of untrained users.

21. Maintain generators with care. Do not use a damaged generator. Tag damaged

generators “Do not use” until repaired.

22. Check for misalignment or binding of moving parts, breakage of parts, and

any other condition that may affect the generator’s operation. If damaged,

have the generator serviced before using. Many accidents are caused by

poorly maintained generators.

23. Use only accessories that are recommended by the manufacturer for your

model. Accessories that may be suitable for one generator may become hazard-

ous when used on another generator.

GENERATOR USE AND CARE (Continued)

SERVICE

24. Generator service must be performed only by qualified repair personnel.

Service or maintenance performed by unqualified personnel could result in a risk

of injury.

25. When servicing a generator, use only identical replacement parts. Follow

instructions in the

“Inspection, Maintenance, And Cleaning”

section of this

manual. Use of unauthorized parts or failure to follow maintenance instructions

may create a risk of electric shock or injury.

SKU 90236 For technical questions, please call 1-800-444-3353. Page 6

2. Use eye and hearing protection. Wear ANSI approved safety impact eye

goggles and hearing protection when using this product. ANSI approved safety

impact eye goggles and hearing protectors are available from Harbor Freight

Tools.

3. Dress safely. Do not wear loose clothing or jewelry, as they can become caught

in moving parts. Wear a protective hair covering to prevent long hair from be-

coming caught in moving parts.

4. Do not overreach. Keep proper footing and balance at all times to prevent

tripping, falling, back injury, etcetera.

5. Industrial applications must follow OSHA requirements.

6. Stay alert. Watch what you are doing at all times. Use common sense. Do not

use this product when you are tired or distracted from the job at hand.

7. Check for damaged parts. Before using this product, carefully check that it will

operate properly and perform its intended function. Check for damaged parts

and any other conditions that may affect the operation of this product. Replace

or repair damaged or worn parts immediately.

8. Replacement parts and accessories: When servicing, use only identical re-

placement parts. Only use accessories intended for use with this product. Ap-

proved accessories are available from Harbor Freight Tools.

9. Maintain this product with care. Keep this product clean and dry for better and

safer performance. For your safety, service and maintenance should be per-

formed regularly by a qualified technician.

10. Use the right generator for the job. Do not attempt to force a small generator

to do the work of a larger industrial generator. There are certain applications for

which this generator was designed. It will do the job better and more safely at

the rate for which it was intended. Do not modify this generator, and do not use

this generator for a purpose for which it was not intended.

11. WARNING! The warnings, precautions, and instructions discussed in this

1. Do not use this product if under the influence of alcohol or drugs. Read

warning labels on prescriptions to determine if your judgement or reflexes are

impaired while taking drugs. If there is any doubt, do not attempt to use this

product.

SPECIFIC PRODUCT WARNINGS AND PRECAUTIONS

SKU 90236 For technical questions, please call 1-800-444-3353. Page 7

manual cannot cover all possible conditions and situations that may occur. The

operator must understand that common sense and caution are factors, which

cannot be built into this product, but must be supplied by the operator.

Installation Precautions:

1. WARNING! Before using the Generator, read and understand the

Engine

manufacturer’s

Operation, Maintenance, and Parts manual.

Also, read the safety

precautions in

this

manual. These should always be followed to reduce the risk of

personal injury and damage to equipment.

2. Ensure installation meets all applicable safety, and local and national electrical

codes. Have installation performed by a qualified, licensed electrician and

building contractor.

3. All electrical work, including the earth-ground connection, should be completed

by a licensed electrician.

4. Any separate fuel storage Generator supply facility must be built or installed in

full compliance with all relevant local, state, and federal regulations.

5. If the generator is installed indoors, exhaust fumes must be piped out of the building

using leak-free, heat-resistant piping. Pipes and silencer should not use any

flammable materials, nor should they be installed near the same. Generator exhaust

fumes must be within legal limits, including all local codes and ordinances.

6. If the generator is installed outdoors, it must be weatherproofed and should be

soundproofed. It should not be run outdoors without protection to the Generator

and wiring conduit.

7. Never lift the Generator using the engine or alternator lifting lugs. Connect lifting

equipment to the Frame of the Generator.

8. Before lifting the Generator, ensure the lift rigging and supporting structure are in

good condition, and are rated to lift such a load.

9. Keep all personnel away from the suspended generator during relocating.

10. The supporting floor/ground surface should be level, and strong enough to safely

hold the weight of the Generator. If the floor/ground surface is not level, strong

cross members should be placed under the full length of the Generator Frame at

its low side.

SKU 90236 For technical questions, please call 1-800-444-3353. Page 8

11. For trailer installation, the Generator should be mounted on the center point of the

trailer, over the wheels.

12. Install sound- and weather-proofing only when it is not raining or snowing to

avoid trapping moisture within the Generator’s enclosure.

Fire And Explosion Precautions:

1. Gasoline fuel and fumes are flammable, and potentially explosive. Use proper

fuel storage and handling procedures. Always have multiple ABC class fire

extinguishers nearby.

2. Keep the Generator and surrounding area clean at all times.

3. When spills of fuel, oil occur, they must be cleaned up immediately. Dispose of

fluids and cleaning materials as per any local, state, or federal codes and regula-

tions. Store oil rags in a covered metal container.

4. Never store fuel or other flammable materials near the Generator.

5. Do not smoke, or allow sparks, flames or other sources of ignition around the

Engine and Fuel Tank. Fuel vapors are explosive.

6. Keep grounded conductive objects, such as tools, away from exposed, live

electrical parts and connections to avoid sparking or arcing. These events could

ignite fumes or vapors.

7. Do not refill the Fuel Tank while the Engine is running or while the Engine is still

hot. Do not operate the Generator with known leaks in the fuel system.

8. Excessive buildup of unburned fuel gases in the exhaust system can create a

potentially explosive condition. This buildup can occur after repeated failed start

attempts, valve testing, or hot engine shutdown. If this occurs, open exhaust

system drain plugs, if equipped, and allow the gases to dissipate before attempt-

ing to restart the Generator.

9. Use only engine manufacturer recommended fuel and oil.

Mechanical Precautions:

1. ALWAYS make sure the Power Switch is in its “OFF” position. Disconnect the

spark plug wire, and allow the Engine to completely cool before carrying out

maintenance.

SKU 90236 For technical questions, please call 1-800-444-3353. Page 9

2. Check for damaged parts. Before using the Generator, any part that appears

damaged should be carefully checked to determine that it will operate properly

and perform its intended function. Check for alignment and binding of moving

parts, any broken parts or mounting fixtures, and any other condition that may

affect proper operation. Any part that is damaged should be properly repaired or

replaced by a qualified technician.

3. The Generator is designed with guards for protection from moving parts. In any

case, care must still be taken to protect personnel and equipment from other

mechanical hazards when working around the generator.

4. Do not operate the Generator with safety guards removed. While the Generator

is running, do not attempt to reach around the safety guards for maintenance or

any other reason.

5. Keep hands, arms, long hair, loose clothing, and jewelry away from moving parts.

Be aware that when engine parts are moving fast they cannot be seen clearly.

6. Keep access doors on enclosures closed and locked when access is not re-

quired.

7. When working on or around the Generator always wear protective clothing in-

cluding ANSI approved safety gloves, safety eye goggles, and safety hat.

8. Do not alter or adjust any part of the Generator that is assembled and supplied

by the manufacturer.

9. Always follow and complete scheduled Engine and Generator maintenance.

Chemical Precautions:

1. Avoid contact with hot fuel, oil, exhaust fumes, and solid surfaces.

2. Avoid body contact with fuels, oils, and lubricants used in the Generator. If

swallowed, seek medical treatment immediately. Do not induce vomiting if fuel is

swallowed. For skin contact, immediately wash with soap and water. For eye

contact, immediately flush eyes with clean water.

Noise Precautions:

1. Prolonged exposure to noise levels above 85 dBA is hazardous to hearing.

Always wear ANSI approved ear protection when operating or working around

the Generator when it is running.

SKU 90236 For technical questions, please call 1-800-444-3353. Page 10

Electrical Precautions:

REQUIRED MINIMUM EXTENSION CORD GAUGE – 120/ 240 VOLT

NAMEPLATE

AMPERES

(At Full Load)

EXTENSION CORD LENGTH

0 - 25

Feet

25 - 50

Feet

50 -100

Feet

100 – 150

Feet

150– 200

Feet

0-51616 161212

5.1-81616 1410-

8.1 - 12 14 14 12 - -

12.1 - 15 12 12 10 - -

15.1 - 20 10 10 10 - -

1. All connections and conduits from the Generator to the load must only be installed

by trained and licensed electricians, and in compliance with all relevant local, state,

and federal electrical codes and standards, and other regulations where applicable.

2. The Generator must be properly earth-grounded by a licensed electrician in

accordance with all relevant electrical codes and standards before operation.

3. If an extension cord (not included) is used, make sure to use only UL®

approved

cords having the correct gauge and length. (See Figure A.)

FIGURE A

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