Chicago Electric 65309 Guide de l'utilisateur

15,000 W, 540 RPM

PTO GENERATOR

65309

SET UP, OPERATING, AND SERVICING

INSTRUCTIONS

Using an engine indoors CAN KILL YOU IN

MINUTES.

Engine exhaust contains carbon monoxide.

This is a poison you cannot see or smell.

NEVER use inside

a home or garage,

EVEN IF doors and

windows are open.

Only use OUTSIDE

and far away from

windows, doors, and

vents.

Visit our website at: http://www.harborfreight.com

Read this material before using this product.

Failure to do so can result in serious injury.

SAVE THIS MANUAL.

contained herein may be reproduced in any shape or form without the express written consent of

Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing

improvements, actual product may differ slightly from the product described herein. Tools required for

assembly and service may not be included.

For technical questions or replacement parts, please call 1-800-444-3353.

Revised Manual 09k

SKU 65309 For technical questions, please call 1-800-444-3353. Page 2

SAVE THIS MANUAL

Keep this manual for the safety warn-

ings and precautions, assembly, operat-

ing, inspection, maintenance and cleaning

procedures. Write the product’s serial

number in the back of the manual near the

assembly diagram (or month and year of

purchase if product has no number). Keep

this manual and the receipt in a safe and

dry place for future reference.

IMPORTANT SAFETY

INFORMATION

In this manual, on the labeling,

and all other information

provided with this product:

This is the safety alert

symbol. It is used to alert

you to potential personal

injury hazards. Obey all

safety messages that

follow this symbol to avoid

possible injury or death.

DANGER indicates

a hazardous

situation which, if not

avoided, will result in death or

serious injury.

WARNING

indicates a

hazardous situation which, if

not avoided, could result in

death or serious injury.

CAUTION, used

with the safety

alert symbol, indicates a

hazardous situation which, if

not avoided, could result in

minor or moderate injury.

NOTICE is used to

address practices

not related to personal injury.

CAUTION, without

the safety alert

symbol, is used to address

practices not related to

personal injury.

WARNING! Read all instructions.

Failure to follow all instructions

listed below may result in re,

serious injury and/or DEATH.

The warnings and precautions

discussed in this manual cannot

cover all possible conditions and

situations that may occur. It must

be understood by the operator that

common sense and caution are

factors which cannot be built into

this product, but must be supplied

by the operator.

SAVE THESE INSTRUCTIONS

SET UP PRECAUTIONS

Follow precautions and instructions1.

provided by tractor manufacturer.

Gasoline fuel and fumes are amma-2.

ble, and potentially explosive. Use

proper fuel storage and handling pro-

cedures. Do not store fuel or other

ammable materials nearby. Use only

in a well-ventilated area.

Have multiple ABC class re extin-3.

guishers nearby.

Set up and use only on a at, level, 4.

surface that is capable of supporting

this Generator, the tractor and the

forces applied during use of this tool.

SKU 65309 For technical questions, please call 1-800-444-3353. Page 3

Wear ANSI-approved safety goggles,5.

heavy-duty work gloves, and dust

mask/respirator during set up.

Use only lubricants and fuel recom-6.

mended in the engine manual pro-

vided by the tractor manufacturer.

Permanent wiring or wiring into an7.

existing electrical service MUST be

done by a licensed electrician, and

MUST comply with all applicable

codes.

Don’t connect the generator directly•

to a building’s wiring. A portable

electric generator that is connected

directly to utility line can ‘back feed’

into the power lines. This lower volt-

age created by the generator can

be increased to thousands of volts

by line transformers. That unex-

pected voltage can injure or even

kill a utility lineman making outage

repairs many miles away. Hard

wiring can also cause expensive

damage to utility equipment and the

generator.

A hard wired generator must be•

installed by a licensed electrician

with a UL approved cut-off switch

that will automatically disconnect

the home from the power grid when

the generator is being used. Check

with the local utility company before

having a generator hard-wired to a

building.

Make sure the generator is properly8.

grounded to avoid electrical shocks.

Connect a 6 ga. or larger insulated

copper wire to the Ground Con-

nection on the Control Panel. Con-

nect this wire to a suitable external

ground, such as a metal stake in the

ground.

Don’t overload the generator. The9.

total wattage used by the devices

should be less than the output rating

of the generator. If you put too many

devices on the generator, it could

seriously damage them. Overload-

ing the generator can also cause

re. This generator is rated at 15,000

Watts. NOTE: At start-up, devices

draw more power in a surge than

they do during continuous operation.

When guring total wattage of all

devices connected to this generator,

use the higher start-up rating of each

device.

Do not exceed the current limit speci-10.

ed for any one receptacle. Refer to

the Specications chart for amperage

limits on each receptacle.

SKU 65309 For technical questions, please call 1-800-444-3353. Page 4

OPERATING PRECAUTIONS

1. CARBON MONOXIDE

HAZARD

Using an engine indoors

CAN KILL YOU IN

MINUTES.

Engine exhaust contains carbon

monoxide. This is a poison you

cannot see or smell.

NEVER use inside a home or garage,

EVEN IF doors and windows are

open.

Only use OUTSIDE and far away

from windows, doors, and vents.

The exposed PTO shaft is danger-2.

ous. Do not operate the generator

without the guards in place and in

good condition. Stay away from the

PTO shaft during operation.

Drive shaft Guards must be in place3.

and not spinning. Drive shaft must be

secured at both ends.

Keep children away from the equip-4.

ment, especially while it is operating.

Do not leave the equipment unat-5.

tended when it is running. Turn off

the equipment (and remove safety

keys, if available) before leaving the

work area.

Wear ANSI-approved safety glasses,6.

hearing protection, and NIOSH-ap-

proved dust mask/respirator under a

full face shield during use.

People with pacemakers should7.

consult their physician(s) before

use. Electromagnetic elds in close

proximity to a heart pacemaker could

cause pacemaker interference or

pacemaker failure. Caution is neces-

sary when near the engine’s magneto

or recoil starter.

Use only accessories that are recom-8.

mended by Harbor Freight Tools for

your model. Accessories that may be

suitable for one piece of equipment

may become hazardous when used

on another piece of equipment.

Do not operate in explosive atmo-9.

spheres, such as in the presence of

ammable liquids, gases, or dust.

Electrical sparks may ignite the dust

or fumes.

Keep the generator, tractor, and10.

surrounding area clean and clear of

debris at all times.

Stay alert, watch what you are doing11.

and use common sense when operat-

ing this piece of equipment. Do not

use this piece of equipment while

tired or under the inuence of drugs,

alcohol or medication.

Dress properly. Do not wear loose12.

clothing or jewelry. Keep hair, cloth-

ing and gloves away from moving

parts. Loose clothes, jewelry or long

hair can be caught in moving parts.

Do not overreach. Keep proper foot-13.

ing and balance at all times. This en-

ables better control of the equipment

in unexpected situations.

SKU 65309 For technical questions, please call 1-800-444-3353. Page 5

Do not cover the engine or generator14.

during operation.

Do not handle any electrical device15.

while standing in water, while bare-

foot, or while hands or feet are wet.

ELECTRICAL SHOCK WILL RE-

SULT.

Excessively high drive speeds are16.

dangerous. This unit was designed

for the PTO shaft to turn at 540 RPM.

Do not operate the Generator at ex-

cessively high speeds.

Extension Cords

As the distance from the supply outlet1.

increases, you must use a heavier

gauge extension cord. Using exten-

sion cords with inadequately sized

wire causes a serious drop in voltage,

resulting in loss of power and pos-

sible tool damage. (See Table A.)

The smaller the gauge number of the2.

wire, the greater the capacity of the

cord. For example, a 14 gauge cord

can carry a higher current than a 16

gauge cord. (See Table A.)

When using more than one exten-3.

sion cord to make up the total length,

make sure each cord contains at

least the minimum wire size required.

(See Table A.)

If you are using one extension cord4.

for more than one tool, add the

nameplate amperes and use the sum

to determine the required minimum

cord size. (See Table A.)

If you are using an extension cord5.

outdoors, make sure it is marked with

the sufx “W-A” (“W” in Canada) to

indicate it is acceptable for outdoor

use.

Make sure the extension cord is prop-6.

erly wired and in good electrical con-

dition. Always replace a damaged

extension cord or have it repaired by

a qualied electrician before using it.

Protect the extension cords from7.

sharp objects, excessive heat, and

damp or wet areas.

RECOMMENDED MINIMUM WIRE

GAUGE FOR EXTENSION CORDS*

(120/240 VOLT)

NAMEPLATE

AMPERES

(at full load)

EXTENSION CORD

LENGTH

25’

50’

75’

100’

150’

0 – 2.0 18 18 18 18 16

2.1 – 3.4 18 18 18 16 14

3.5 – 5.0 18 18 16 14 12

5.1 – 7.0 18 16 14 12 12

7.1 – 12.0 18 14 12 10 -

12.1 – 16.0 14 12 10 - -

16.1 – 20.0 12 10 - - -

TABLE A

* Based on limiting the line

voltage drop to ve volts at

150% of the rated amperes.

SKU 65309 For technical questions, please call 1-800-444-3353. Page 6

SERVICE PRECAUTIONS

Wear ANSI-approved safety goggles1.

during set up and maintenance.

Turn tractor switch off and remove2.

key after use.

Unconditioned electrical power can3.

damage sensitive equipment. Use a

line conditioner (sold separately) be-

tween this generator and the devices.

Maintain labels and nameplates on4.

the equipment. These carry impor-

tant information. If unreadable or

missing, contact Harbor Freight Tools

for a replacement.

Store equipment out of the reach of5.

children.

SAVE THESE

INSTRUCTIONS.

SKU 65309 For technical questions, please call 1-800-444-3353. Page 7

CONTROL PANEL FEATURES

20 Amp Circuit Breakers.1. Each cir-

cuit breaker protects a 125 V~ outlet

against short or overload. These are

“push to reset” type.

30 Amp Circuit Breaker.2. Protects

the 30 Amp 125 V~ outlet against

short or overload. This is “push to

reset” type.

Duplex 125 V~ GFCI Receptacles.3.

Use these for 125 V~, 60 Hz, single

phase loads up to 20 A (combined

per duplex outlet).

Single 125 V~ Receptacle.4. Use this

for 125 V~, 60 Hz, single phase de-

vices up to 30 A.

Single 125/250 V~ Receptacle and5.

circuit breakers. Use a 4-blade

grounded connector to operate

125/250 V~, 60 Hz, single phase

loads requiring up to 50 Amps of

current up to 12,000 Watts (12kW) of

power. Use a connector rated to 250

Volts, 50 Amps with a same-rated

4-wire set. The 50 Amp circuit break-

ers protect each hot line of the circuit.

Single 12V DC receptacle.6. Used to

power 12VDC loads at 8.3 Amps.

Volt / Frequency / Time Digital Me-7.

ter. Used to monitor the AC voltage,

frequency and operating speed.

Grounding Terminal.8. Connect to #6

AWG copper wire or larger to connect

to an earth-driven copper or brass

grounding rod.

Amp Circuit Breaker.9. Protects the

8.3 Amp 12 DC outlet against short or

overload. This is “push to reset” type.

Voltage Switch.10. 240V on the left,

120V on the right.

REV 09d

SKU 65309 For technical questions, please call 1-800-444-3353. Page 8

BASIC SPECIFICATIONS

PTO Operating

Speed 540 RPM

PTO Power At Least 25 HP

Output Shaft 1-3/8” diameter shaft with

6-tooth spline

Rated

Continuous

Output

15,000 Watts

Rated Maximum

Output 16,000 Watts

Phase 1 (single) phase

Receptacles

12 VDC, 8 A, 2-prong outlet•

2 X 125 V~, 20 A, duplex•

GFCI outlets (5-20R)

125 V~, 30 A 3-blade twist•

lock outlet (L5-30R)

125/250 V~, 50 A 4-prong•

outlet (14-50R)

UNPACKING

When unpacking, check to make sure

that the item is intact and undamaged. If

any parts are missing or broken, please

call Harbor Freight Tools at the number

shown on the cover of this manual as soon

as possible.

Included components:

Generator unita.

PTO shaftb.

PTO guardc.

SET UP INSTRUCTIONS

Read the ENTIRE IMPORTANT

SAFETY INFORMATION

section at the beginning of this

manual including all text under

subheadings therein before set

up or use of this product.

TO PREVENT

SERIOUS INJURY

FROM ACCIDENTAL

STARTING:

Turn the Power Switch of the

equipment to its “OFF”

position, wait for the engine to

cool, and disable the engine

before assembling or making

any adjustments to the

equipment

TO PREVENT

SERIOUS INJURY

FROM ELECTRICAL SHOCK:

A licensed electrician must do

all installation work, including

earth-ground connection.

Keep this generator and all

electrical wires, cords and

components dry.

Note: For additional information regarding

the parts listed in the following pages,

refer to the Assembly Diagram near

the end of this manual.

1. Attach the PTO (power Take-Off)

Shield to the Generator using the

supplied bolts and washers. Ad-

just and tighten securely, as shown

above.

SKU 65309 For technical questions, please call 1-800-444-3353. Page 9

The PTO shaft must be attached to2.

the tractor (not included) and the

Generator. The ends of the PTO shaft

slide into the Generator Gearbox, and

the tractor PTO drive.

3. WARNING! The PTO shaft must

t properly into the PTO drive. Do not

attempt to use this generator if the

PTO shaft does not t properly. Se-

vere injury or property damage may

result if the Drive shaft comes loose

during operation.

4. When installing the PTO shaft, en-

sure that it is aligned as (seen from

above) with both the Generator and

the tractor. Also keep the vertical

difference of the Generator and

tractor as small as possible to mini-

mize the angle of the Drive shaft

U-joints.

Note: Aligning the shafts minimizes tor-

sional forces which tend to topple the

Generator. Minimizing vertical angles

reduces friction, heat and wear on the

U-joints of the PTO shaft.

Attach the generator to the tractor us-5.

ing all 3 connection points and appro-

priate hardware (not included). The

connection method must prevent the

generator from twisting during opera-

tion.

The Generator must be on a solid,6.

level surface that is capable of sup-

porting its weight and the forces ap-

plied during use.

Check the Gearbox oil level (see7.

maintenance section of this manual).

Before operating the Generator, it8.

must be grounded. Grounding Ter-

minals are provided on the Control

Panel and on the Rear Vent panel of

the Generator. Use #6 AWG copper

wire or larger to connect to an earth-

driven copper or brass grounding rod.

Do not operate the Generator without

grounding.

SKU 65309 For technical questions, please call 1-800-444-3353. Page 10

OPERATING INSTRUCTIONS

Read the ENTIRE IMPORTANT

SAFETY INFORMATION

section at the beginning of this

manual including all text under

subheadings therein before set

up or use of this product.

Inspect Generator and

equipment looking for

damaged, loose, and missing

parts before set up and starting.

If any problems are found, do

not use equipment until xed

properly.

Start Procedure

Before starting the engine:

Follow the Set Up Instruc-a.

tions to prepare the equip-

ment. Follow all instructions

in the separate tractor man-

ual.

Inspect the generator andb.

tractor.

Fill the tractor engine withc.

the proper amount and type

of fuel and oil.

Set the tractor on a at surface. Set 1.

the brake on the tractor. Ensure that

it is not in gear, and cannot move dur-

ing operation.

Unplug all loads from the Generator2.

before starting to prevent permanent

damage to connected devices.

Start and operate the tractor accord-3.

ing to the provided engine manual.

Engage the tractor PTO drive.4.

Set the tractor’s PTO speed to 5405.

RPM.

Test each GFCI outlet by pressing the6.

TEST button. The green light on that

outlet should go out. Then press the

RESET button. The green light on

that outlet should come back on. If

either GFCI outlet does not function

as described have a qualied electri-

cian repair the generator before use.

With the devices turned OFF, plug the7.

devices into the appropriate outlets.

CAUTION! Do not plug in or unplug

electrical loads while the loads are

turned on.

Turn on the devices one at a time8.

from the largest to the smallest.

Check the frequency meter reading

on the Control Panel. If the reading

has dropped below 60 Hz, do not

connect any additional loads.

Be sure that all devices are in good9.

working order before connecting

them to the generator. If a device

begins to operate abnormally, be-

comes sluggish, or stops suddenly,

turn off the device. Then disconnect

the device and examine it for signs of

malfunction.

Note: If an overloaded circuit causes the

AC circuit breaker to switch off, re-

duce the electrical load on the circuit

and wait a few minutes before reset-

ting the circuit breaker.

The DC terminal may be used operat-10.

ing 12 VDC portable devices only.

WARNING: Do not use this generator

to charge 12 VDC batteries without a

charge controller. Directly charging a

12 Volt battery may cause the battery

to overheat and possibly explode.

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