Chentronics IS3-MB Manuel utilisateur

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ISCAN3 MANUAL

PAGE 1 OF 28

ISO 9001 CERTIFIED

DRAWN BY:

ON:

7/8/19

LAST REV BY:

ON:

DCO No.

12804

DWG. No. MNL-ISCAN3

REV. C

THIS DRAWING OWNED BY CHENTRONICS. IT IS

CONDITIONALLY LOANED AND IS TO BE RETURNED UPON

REQUEST. THE BORROWER BY RECEIVING IT HAS AGREED

NOT TO REPRODUCE NOR COPY IT IN WHOLE OR IN PART

NOR TO FURNISH INFORMATION FROM IT TO OTHERS NOR

TO MAKE ANY USE OF IT THAT IS OR MAY BE INJURIOUS TO

CHENTRONICS. FOR MORE INFORMATION PLEASE CONTACT

CHENTRONICS AT +1.607.334.5531.

TOLERANCE NOTES

FABRICATED TOLERANCES

≥2 ft (610 mm) ± 0.250 in (6.4 mm)

< 2ft (610 mm) ± 0.125 in (3.2 mm)

MACHINED TOLERANCES

± 0.050 DECIMAL DIM (1 PLACE)

± 0.010 DECIMAL DIM (2 PLACES)

± 0.005 DECIMAL DIM (3 PLACES)

MNL-ISCAN3

KEEP THIS MANUAL IN A SAFE PLACE FOR FUTURE REFERENCE!

Read this manual before using this product. Failure to follow the instructions and safety precautions in this

manual can result in serious injury or death or damage to equipment.

Applicable Scanner Part Numbers

Contact Technical Support +1.866.821.5504 with any questions.

PART NUMBER

MODEL

AREA CLASSIFICATION

TEMP

RATING

FEATURE

CONNECTOR

PINS

04004999-MB

iS3-MB

CLASS I/DIV II

-40°C to 80°C

Fully Programmable –Must Be

Configured Prior to Use

04004999-SB

iS3-SB

CLASS I/DIV II

-40°C to 80°C

Limited Programmability

04005000-MB

iS3Z-MB

CLASS I/DIV II/ZONE 2/ATEX

-40°C to 80°C

Fully Programmable –Must Be

Configured Prior to Use

04005000-SB

iS3Z-SB

CLASS I/DIV II/ZONE 2/ATEX

-40°C to 80°C

Limited Programmability

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ISCAN3 MANUAL

PAGE 2 OF 28

ISO 9001 CERTIFIED

DRAWN BY:

ON:

7/8/19

LAST REV BY:

ON:

DCO No.

12804

DWG. No. MNL-ISCAN3

REV. C

THIS DRAWING OWNED BY CHENTRONICS. IT IS

CONDITIONALLY LOANED AND IS TO BE RETURNED UPON

REQUEST. THE BORROWER BY RECEIVING IT HAS AGREED

NOT TO REPRODUCE NOR COPY IT IN WHOLE OR IN PART

NOR TO FURNISH INFORMATION FROM IT TO OTHERS NOR

TO MAKE ANY USE OF IT THAT IS OR MAY BE INJURIOUS TO

CHENTRONICS. FOR MORE INFORMATION PLEASE CONTACT

CHENTRONICS AT +1.607.334.5531.

TOLERANCE NOTES

FABRICATED TOLERANCES

≥2 ft (610 mm) ± 0.250 in (6.4 mm)

< 2ft (610 mm) ± 0.125 in (3.2 mm)

MACHINED TOLERANCES

± 0.050 DECIMAL DIM (1 PLACE)

± 0.010 DECIMAL DIM (2 PLACES)

± 0.005 DECIMAL DIM (3 PLACES)

MNL-ISCAN3

Contents

IMPORTANT SAFETY INFORMATION ......................................................................................................................3

CUSTOMER SUPPORT.............................................................................................................................................5

PRODUCT FEATURES..............................................................................................................................................6

EASE OF INSTALLATION....................................................................................................................................................6

THERMAL PROTECTION....................................................................................................................................................9

TECHNICAL SPECIFICATIONS ................................................................................................................................ 10

DEFINITIONS................................................................................................................................................................10

SPECIFICATION TABLE....................................................................................................................................................11

Technical Specification NOTES ............................................................................................................................12

DEFAULT CONFIGURATION (SETTINGS).............................................................................................................................13

WIRING INSTRUCTIONS ....................................................................................................................................... 15

WIRING DIAGRAM........................................................................................................................................................15

Wiring Notes .......................................................................................................................................................16

CABLE CONNECTION .....................................................................................................................................................18

POWER/CONTROL CABLE INSTALLATION...........................................................................................................................18

LOCKING NUT INSTALLATION ..........................................................................................................................................19

COMMUNICATIONS WIRING................................................................................................................................ 20

RS-485 .....................................................................................................................................................................20

“DAISY CHAIN”CONFIGURATION ....................................................................................................................................22

SPLIT OR “Y” CONFIGURATION........................................................................................................................................23

REMOTE FILE SELECT.....................................................................................................................................................24

SIGHTING THE SCANNER...................................................................................................................................... 25

FLAME LINE OF SIGHT ...................................................................................................................................................26

RING OF LIGHT SCANNER STATUS DISPLAY ........................................................................................................................26

CLEANING THE LENS......................................................................................................................................................27

SPECIAL,“X”, CONDITIONS OF USE..................................................................................................................................28

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ISCAN3 MANUAL

PAGE 3 OF 28

ISO 9001 CERTIFIED

DRAWN BY:

ON:

7/8/19

LAST REV BY:

ON:

DCO No.

12804

DWG. No. MNL-ISCAN3

REV. C

THIS DRAWING OWNED BY CHENTRONICS. IT IS

CONDITIONALLY LOANED AND IS TO BE RETURNED UPON

REQUEST. THE BORROWER BY RECEIVING IT HAS AGREED

NOT TO REPRODUCE NOR COPY IT IN WHOLE OR IN PART

NOR TO FURNISH INFORMATION FROM IT TO OTHERS NOR

TO MAKE ANY USE OF IT THAT IS OR MAY BE INJURIOUS TO

CHENTRONICS. FOR MORE INFORMATION PLEASE CONTACT

CHENTRONICS AT +1.607.334.5531.

TOLERANCE NOTES

FABRICATED TOLERANCES

≥2 ft (610 mm) ± 0.250 in (6.4 mm)

< 2ft (610 mm) ± 0.125 in (3.2 mm)

MACHINED TOLERANCES

± 0.050 DECIMAL DIM (1 PLACE)

± 0.010 DECIMAL DIM (2 PLACES)

± 0.005 DECIMAL DIM (3 PLACES)

MNL-ISCAN3

IMPORTANT SAFETY INFORMATION

Read All Instructions before Using Equipment

The instructions provided in this manual have been prepared to serve as a general guide. It is

intended for use by qualified personnel with knowledge of equipment of this type. It is not

intended to cover all possible variations in equipment or to provide for specific operating

problems which may arise.

You are responsible for adhering to all warnings or cautions provided in this Manual.

In addition to any general safety measures provided in this Manual, you must comply with all

current national, state, local and company safety regulations at all times.

Safety Symbols used in this manual comply with ISO 3864.

THESE SYMBOLS ARE USED TO ALERT YOU TO POTENTIAL PERSONAL INJURY HAZARDS.

OBEY ALL SAFETY MESSAGES THAT FOLLOW THESE SYMBOLS TO AVOID POSSIBLE INJURY OR DEATH.

Indicates a hazard with a high level of risk which, if not avoided

will result in death or serious injury.

Indicates a hazard with a medium level of risk which, if not

avoided could result in death or serious injury.

Indicates a hazard with a low level of risk which, if not avoided

will result in minor or moderate injury.

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ISCAN3 MANUAL

PAGE 4 OF 28

ISO 9001 CERTIFIED

DRAWN BY:

ON:

7/8/19

LAST REV BY:

ON:

DCO No.

12804

DWG. No. MNL-ISCAN3

REV. C

THIS DRAWING OWNED BY CHENTRONICS. IT IS

CONDITIONALLY LOANED AND IS TO BE RETURNED UPON

REQUEST. THE BORROWER BY RECEIVING IT HAS AGREED

NOT TO REPRODUCE NOR COPY IT IN WHOLE OR IN PART

NOR TO FURNISH INFORMATION FROM IT TO OTHERS NOR

TO MAKE ANY USE OF IT THAT IS OR MAY BE INJURIOUS TO

CHENTRONICS. FOR MORE INFORMATION PLEASE CONTACT

CHENTRONICS AT +1.607.334.5531.

TOLERANCE NOTES

FABRICATED TOLERANCES

≥2 ft (610 mm) ± 0.250 in (6.4 mm)

< 2ft (610 mm) ± 0.125 in (3.2 mm)

MACHINED TOLERANCES

± 0.050 DECIMAL DIM (1 PLACE)

± 0.010 DECIMAL DIM (2 PLACES)

± 0.005 DECIMAL DIM (3 PLACES)

MNL-ISCAN3

EXPLOSION HAZARD

Do not open the equipment cover or service the equipment if an explosive

atmosphere may be present. Equipment must be installed and serviced by qualified

personnel in accordance with applicable local and national codes, standards, and

ordinances.

Lisez toutes les instructions avant d'utiliser l'équipement

Les instructions fournies dans ce manuel ont été préparées pour servir de guide général. Il est

destiné à être utilisé par du personnel qualifié connaissant l'équipement de ce type. Il n’est pas

destiné à couvrir toutes les variations possibles d’équipement ni à régler les problèmes de

fonctionnement spécifiques qui peuvent survenir.

Vous êtes responsable du respect de tous les avertissements ou mises en garde fournis dans ce

manuel.

En plus des mesures de sécurité générales fournies dans ce manuel, vous devez respecter à tout

moment toutes les réglementations de sécurité nationales, nationales, locales et de l'entreprise.

Les symboles de sécurité utilisés dans ce manuel sont conformes à la norme ISO

3864.

CES SYMBOLES SONT UTILISÉS POUR VOUS AVERTIR DES RISQUES DE BLESSURES POTENTIELS.

RESPECTEZ TOUS LES MESSAGES DE SÉCURITÉ QUI SUIVENT CES SYMBOLES POUR ÉVITER LES BLESSURES POTENTIELLES OU

LA MORT.

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ISCAN3 MANUAL

PAGE 5 OF 28

ISO 9001 CERTIFIED

DRAWN BY:

ON:

7/8/19

LAST REV BY:

ON:

DCO No.

12804

DWG. No. MNL-ISCAN3

REV. C

THIS DRAWING OWNED BY CHENTRONICS. IT IS

CONDITIONALLY LOANED AND IS TO BE RETURNED UPON

REQUEST. THE BORROWER BY RECEIVING IT HAS AGREED

NOT TO REPRODUCE NOR COPY IT IN WHOLE OR IN PART

NOR TO FURNISH INFORMATION FROM IT TO OTHERS NOR

TO MAKE ANY USE OF IT THAT IS OR MAY BE INJURIOUS TO

CHENTRONICS. FOR MORE INFORMATION PLEASE CONTACT

CHENTRONICS AT +1.607.334.5531.

TOLERANCE NOTES

FABRICATED TOLERANCES

≥2 ft (610 mm) ± 0.250 in (6.4 mm)

< 2ft (610 mm) ± 0.125 in (3.2 mm)

MACHINED TOLERANCES

± 0.050 DECIMAL DIM (1 PLACE)

± 0.010 DECIMAL DIM (2 PLACES)

± 0.005 DECIMAL DIM (3 PLACES)

MNL-ISCAN3

Indique un danger avec un niveau élevé de risque qui, s’il n'est pas

évité, entraînera la mort ou des blessures graves.

Indique un danger avec un niveau de risque moyen qui, s’il n'est pas

évité, pourrait entraîner la mort ou des blessures graves.

Indique un danger avec un niveau de risque bas qui, s’il n'est pas

évité, entraînera des blessures mineures ou modérées.

TENSION DANGEREUSE

N'ouvrez pas le capot de l'équipement et ne le réparez pas si une atmosphère

explosive peut être présente. L'équipement doit être installé et entretenu par du

personnel qualifié conformément aux codes, normes et ordonnances locales et

nationales applicables

Customer Support

For Technical Support

Inside USA Call: 866.821.5504

Outside USA Call: +1.607.334.5531

Website: www.chentronics.com

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ISCAN3 MANUAL

PAGE 6 OF 28

ISO 9001 CERTIFIED

DRAWN BY:

ON:

7/8/19

LAST REV BY:

ON:

DCO No.

12804

DWG. No. MNL-ISCAN3

REV. C

THIS DRAWING OWNED BY CHENTRONICS. IT IS

CONDITIONALLY LOANED AND IS TO BE RETURNED UPON

REQUEST. THE BORROWER BY RECEIVING IT HAS AGREED

NOT TO REPRODUCE NOR COPY IT IN WHOLE OR IN PART

NOR TO FURNISH INFORMATION FROM IT TO OTHERS NOR

TO MAKE ANY USE OF IT THAT IS OR MAY BE INJURIOUS TO

CHENTRONICS. FOR MORE INFORMATION PLEASE CONTACT

CHENTRONICS AT +1.607.334.5531.

TOLERANCE NOTES

FABRICATED TOLERANCES

≥2 ft (610 mm) ± 0.250 in (6.4 mm)

< 2ft (610 mm) ± 0.125 in (3.2 mm)

MACHINED TOLERANCES

± 0.050 DECIMAL DIM (1 PLACE)

± 0.010 DECIMAL DIM (2 PLACES)

± 0.005 DECIMAL DIM (3 PLACES)

MNL-ISCAN3

Product Features

The iScan3 flame scanner is designed to detect flame from fossil fuels such as natural gas, refinery gas,

waste gas, fuel oils, biomass and coals. The iScan3 consists of an integrated viewing head and signal

processor. No secondary signal processor or amplifier is required.

Ease of Installation

QUICK-CONNECT BURNER MOUNT:

The simple cam-and-groove mechanism allows for quick mounting, release, and rotation of the scanner.

PN: 04004999-SB/MB

PN: 04005000-SB/MB

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ISCAN3 MANUAL

PAGE 7 OF 28

ISO 9001 CERTIFIED

DRAWN BY:

ON:

7/8/19

LAST REV BY:

ON:

DCO No.

12804

DWG. No. MNL-ISCAN3

REV. C

THIS DRAWING OWNED BY CHENTRONICS. IT IS

CONDITIONALLY LOANED AND IS TO BE RETURNED UPON

REQUEST. THE BORROWER BY RECEIVING IT HAS AGREED

NOT TO REPRODUCE NOR COPY IT IN WHOLE OR IN PART

NOR TO FURNISH INFORMATION FROM IT TO OTHERS NOR

TO MAKE ANY USE OF IT THAT IS OR MAY BE INJURIOUS TO

CHENTRONICS. FOR MORE INFORMATION PLEASE CONTACT

CHENTRONICS AT +1.607.334.5531.

TOLERANCE NOTES

FABRICATED TOLERANCES

≥2 ft (610 mm) ± 0.250 in (6.4 mm)

< 2ft (610 mm) ± 0.125 in (3.2 mm)

MACHINED TOLERANCES

± 0.050 DECIMAL DIM (1 PLACE)

± 0.010 DECIMAL DIM (2 PLACES)

± 0.005 DECIMAL DIM (3 PLACES)

MNL-ISCAN3

LED STATUS INDICATORS; “Ring of Light”:

The iScan3 provides visual feedback of flame conditions and system health with a bright LED display.

PN: 04004999-SB/MB

PN: 04005000-MB/SB

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ISCAN3 MANUAL

PAGE 8 OF 28

ISO 9001 CERTIFIED

DRAWN BY:

ON:

7/8/19

LAST REV BY:

ON:

DCO No.

12804

DWG. No. MNL-ISCAN3

REV. C

THIS DRAWING OWNED BY CHENTRONICS. IT IS

CONDITIONALLY LOANED AND IS TO BE RETURNED UPON

REQUEST. THE BORROWER BY RECEIVING IT HAS AGREED

NOT TO REPRODUCE NOR COPY IT IN WHOLE OR IN PART

NOR TO FURNISH INFORMATION FROM IT TO OTHERS NOR

TO MAKE ANY USE OF IT THAT IS OR MAY BE INJURIOUS TO

CHENTRONICS. FOR MORE INFORMATION PLEASE CONTACT

CHENTRONICS AT +1.607.334.5531.

TOLERANCE NOTES

FABRICATED TOLERANCES

≥2 ft (610 mm) ± 0.250 in (6.4 mm)

< 2ft (610 mm) ± 0.125 in (3.2 mm)

MACHINED TOLERANCES

± 0.050 DECIMAL DIM (1 PLACE)

± 0.010 DECIMAL DIM (2 PLACES)

± 0.005 DECIMAL DIM (3 PLACES)

MNL-ISCAN3

The “Ring of Light” communicates the scanner’s operating modes including FLAME SIGNAL

STRENGTH, GAIN LEVEL (the amount of signal amplification), and WARNINGS/FAULTS. This ring

aids with “sighting” the flame; or in other words: proper aiming of the scanner. This must be

done with care to ensure that a good flame signal is present over a range of operating

conditions. With the “Ring of Light”, the operator can quickly recognize marginal conditions

(such as low flame strength and/or high gain).

REMOTE FILE SELECT

The Remote File Select feature provides a means for selecting one of the configuration files

within the scanner. Single-Burner, “SB”, models have limited programmability while Multi-

Burner, “MB”, models have a high degree of programmability, as outlined in the table below.

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ISCAN3 MANUAL

PAGE 9 OF 28

ISO 9001 CERTIFIED

DRAWN BY:

ON:

7/8/19

LAST REV BY:

ON:

DCO No.

12804

DWG. No. MNL-ISCAN3

REV. C

THIS DRAWING OWNED BY CHENTRONICS. IT IS

CONDITIONALLY LOANED AND IS TO BE RETURNED UPON

REQUEST. THE BORROWER BY RECEIVING IT HAS AGREED

NOT TO REPRODUCE NOR COPY IT IN WHOLE OR IN PART

NOR TO FURNISH INFORMATION FROM IT TO OTHERS NOR

TO MAKE ANY USE OF IT THAT IS OR MAY BE INJURIOUS TO

CHENTRONICS. FOR MORE INFORMATION PLEASE CONTACT

CHENTRONICS AT +1.607.334.5531.

TOLERANCE NOTES

FABRICATED TOLERANCES

≥2 ft (610 mm) ± 0.250 in (6.4 mm)

< 2ft (610 mm) ± 0.125 in (3.2 mm)

MACHINED TOLERANCES

± 0.050 DECIMAL DIM (1 PLACE)

± 0.010 DECIMAL DIM (2 PLACES)

± 0.005 DECIMAL DIM (3 PLACES)

MNL-ISCAN3

Thermal Protection

The iScan3 Flame Scanner has redundant safety features for exposure above the maximum temperature

rating. The modes of operation are described below:

Mode

Internal Temperature (TINT)

4-20 Output Setting

Indicator Light Setting

Relay Operation

Normal

TINT ≤ 95°C

Normal (4-20 mA)

Normal

Warning

95°C < TINT < 100°C

3mA steady

Alternate left half yellow 0.5s

/ right half yellow 0.5s

Normal

Fault

100°C < TINT ≤ 105°C

2mA steady

Blink yellow 0.5s on 0.5s off

Relays Open and will

not Close

Disable

TINT > 105°C

1mA steady

Yellow Solid

Relays Permanently

Open

and will not Close

SCANNER

PART

NUMBER

USER PROGRAMMABLE FEATURES (with iScan Software)

4-20 mA

SIGNAL

MAPPING

4-20 mA

Calibrate

4-20 mA

Gain

SECONDARY

RELAY:

Redundant

Flame N.O. or

N.C. -or-

Fault N.O. or

N.C.

DETECTIO

SETTINGS:

Gain, Freq,

Threshold

MULTIPLE

SETUP

FILES

(max of 4)

RESPONSE

TIMES

(FLAME

ON/

FLAME

OFF)

04004999-SB

YES

04004999-MB

YES

04005000-SB

YES

04005000-MB

YES

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ISCAN3 MANUAL

PAGE 10 OF 28

ISO 9001 CERTIFIED

DRAWN BY:

ON:

7/8/19

LAST REV BY:

ON:

DCO No.

12804

DWG. No. MNL-ISCAN3

REV. C

THIS DRAWING OWNED BY CHENTRONICS. IT IS

CONDITIONALLY LOANED AND IS TO BE RETURNED UPON

REQUEST. THE BORROWER BY RECEIVING IT HAS AGREED

NOT TO REPRODUCE NOR COPY IT IN WHOLE OR IN PART

NOR TO FURNISH INFORMATION FROM IT TO OTHERS NOR

TO MAKE ANY USE OF IT THAT IS OR MAY BE INJURIOUS TO

CHENTRONICS. FOR MORE INFORMATION PLEASE CONTACT

CHENTRONICS AT +1.607.334.5531.

TOLERANCE NOTES

FABRICATED TOLERANCES

≥2 ft (610 mm) ± 0.250 in (6.4 mm)

< 2ft (610 mm) ± 0.125 in (3.2 mm)

MACHINED TOLERANCES

± 0.050 DECIMAL DIM (1 PLACE)

± 0.010 DECIMAL DIM (2 PLACES)

± 0.005 DECIMAL DIM (3 PLACES)

MNL-ISCAN3

Technical Specifications

Definitions

FLICKER –Flicker or Flicker Frequency refers to the modulation of flame intensity due to micro-

explosions.

FDORT –Flame Detector ON Response Time –the period of time from flame intensity rising

above the user adjustable threshold to flame relay contacts closed.

FDRT –Flame Detector Response Time –the period of time between the loss of a sensed flame

and the signal indicating the absence of flame.

MFFRT –Marginal Flame Fail Response Time –period of time from flame intensity falling below

the the user adjustable threshold to the flame relay contacts open.

ROL –Ring of Light –multi-colored LED status indication on the back of the scanner.

iScan Software –Flame Scanner Communications software used to monitor and configure the

iScan3 device.

GAIN –When a signal is amplified, GAIN is the ratio of the amplified signal relative to the

original.

DISCRIMINATION –The ability to distinguish between multiple flames. An example of good

discrimination is when the MB scanner is able to recognize a pilot flame with other burner’s

main fuel flame in the background. The status of the background Flames does not affect the

ability to detect the pilot flame (ON or OFF).

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