CF MOTO CF400-A 2017 Manuel utilisateur

WWW.CFMOTO.COM

Service manual

CF400-A/CF650-7B

ZHEJIANG CFMOTO POWER CO.,LTD.

Sep/2017

WWW.CFMOTO.COM

FOREWORD

ThismanualintroducesCF400-A(CF650-7B/

CF400-Amodel)maintenanceinformation,disas-

semblyprocedure, check &adjustmentmethods,

troubleshooting andtechnicalspecifications.

Thereareillustrations,drawingstoguide your

operation.

CFMOTOhasfinal explanationstothismanual

information.Withoutourpriorwrittenapproval,

Anypartinthismanualisnotallowedtobe

copiedandtranslated.approval,themanual

cannotbedupliacted and disclosed.Donotuse

thismanualtomakethevideo.

CFMOTOtriedmanywaysandeffortstomake

thismanual perfectandaccurate. Butthis

manualisn tresponseforanydifferentand

missing.

CFMOTOreservesrightstomakeimprovements

andmodificationstotheproductswithoutprior

notice.Overhaulandmaintenanceshouldbe

doneaccordingtoactualconditionofvehicle.And

isn t responsefortheproduct. Thismanualonly

forreference. If anyproblemscomes.Please

connect toyourdealertogetthenewsfor

product.

Theinformationinthismanualrefertothe

newestproductwhencomesout.Thepictures,

drawingsand photosinthismanualdoesn tstand

forthereal model,assy and parts.

Thismanualiscompiledaccordingtostandard

GB/T9969-2008 and GB/T19678-2005.

CFMOTOreservesrightstomakeimprove-

mentsandmodificationstothe products

withoutpriornotice.Overhaulandmainte-

nanceshouldbedoneaccordingtoactual

conditionofvehicle.

CFMOTOCO.LTD

R&Ddepartment

Sep/20171stbrand

Contents

Maintenance Information

Periodic Maintenance 2

EFI system 3

Coolingsystem 4

Enginetop 5

Clutch 6

Enginelubricationsystem 7

Engineremovaland

installation

Crankshaftandtransmission

Wheelsandtires 10

Drivechain andsprocket 11

Breaking system 12

Suspensionsystem 13

Steering system 14

Vehiclebody 15

Electric system 16

PDA 17

Contentscanhelpyoufindoutthe

topicyouwantandthechapter

number. Usethepagelabeltosee the

chapterpage.Andfindmoreaccuratein

contentseachchapter.

Unitsform

A Ampere lb Pounds

ABDC

Afterbottomdeadcenter

Meter

AC Alternatingcurrent min Minutes

ATDC

Aftertopdeadcenter

Newton

BBDC Beforebottomdeadcenter Pa Pascal

BDC

Bottomdeadcenter

Horsepower

BTDC

Beforetopdead center

psi

Pound

Squareinches

°C Celsius r Rounds

irectcurrent

rpm

Roundsperminutes

F Farad TDC Top deadcenter

°F

Fahrenheit

TIR

Timesindicatorrecord

ft Feet V Volt

Gram

Watt

Hour

Ohm

liter

Inches

USgal USgallon USqt USquart

unce

Horsepower

cmHg Hgdeepnessincm pint Pint

cuin

Cubicalinches

mililiter

Introduction

Thismanualisdesignedprimarilyforusebywell-trainedmechanicsinaproperlyequipped

workshop. Sotheoperatorshould havebasicand necessarymechanicalandelectrical

knowledge,aswellasknowledge ofproperuseoftools. Ifyoudon thaveenoughexperience,itis

bettertoaskqualifiedoperatortowork. Inordertoperformtheworkefficientlyandtoavoid costly

mistakes, itisimportanttoread themanual thoroughly. Forthewarrantyperiod, itisrecom-

mendedtorepairandmaintaincompletelyfollowingthisservicemanual.Anymaintenanceor

repairprocedurenotperformedinaccordancewiththismanualmayvoidwarranty.

To getthelongestlifeoutofyourvehicle.

●Followthemaintenanceschedule inthismanual.

●Bealertforproblemsandnon-scheduledmaintenance.

●Usegenuine CFMOTOpartsandpropertools.

Therearenecessaryinformation aboutgenuine partsandspecialtoolsinourpartscatalogueand

special toolslist.

●Followthe servicemanualproceduresstep bystep.Donottakeshortcuts.

●Remembertokeepcompleterecordsofmaintenanceand repairwithdatesandanynewparts

installed.

Howto Use This Manual

Thisproduction seperateintoseveral mainlysystemsin thismanual.Thesesystemsmakeup

eachchaptersinthismanual.The contentshasshownallthesystemin thisproduction and can

help you findout eachchapters.Eachchapteralsohasitsowncontents.Example£ŗIfyouwantto

find out theignition coilinformation.Findoutelectricalsystemchapterin contentsfirst.Thenfind

the ignition in electrical systemcontents.

Ifyouseethewarningsignal.Pleasepaymoreattention. And followthesafetyhandleand

servicemethod.

Danger

Thissignalshowsspecialindication.Itmaycauseinjuryordeathiftheinstructionnot

followed.

Warning

Thissignalshowsspecialindication.Itmaycausevehicledamagediftheinstruction not

fallowed.

Note

Thissignalshowsinformation abouthighlyefficiencyworkingway.

Thismanualhasalso3signalsbelow（Exceptthewarningsontop）.Theywillhelpyouseedifferentlevel

sign.

●Showsthejobneedstobedone

○Showsthejobsteporafterstepwork. It maybebeforethecautionnote.

★Showsthestep ssolution. Dependsonthestepfortestingorinspectionresult.Formost chapter

aftercontentsshowstheexplodedview.Intheview.Youcanseethetightentorque, lubricationoil,

greaseorglue.

1-1

1Maintenanceinformation

Saftypre-cautions…………………………………1-1

Beforeservicing……………………………………1-3

Serialnumberposition……………………………1-8

Generalspecification ……………………………1-9

Unitconvertiontable………………………………1-12

SafetyPrecautions

Exhaust containstoxicingredients. Donotrunthe

engineinenclosed orpoorly-ventilated areas.

Theliquor (dilutesulfuricacid) inBatteryisstrongly

corrosive; itmayburntheskinandblindtheeyes

whenit contactsthem. Incaseofcontact, please

washit withagreatdealofclearwater immediately,

andseekmedicaltreatment inhospital. Besides,

pleasealsowashit byagreatdealofclear water

whenit contactstheclothes, for avoidingskinburn.

TheBatteryandBatteryliquor mustbestored

strictlyout ofreachofchildren.

Uniform(pilotuniformetc),cap, safetybootssuit-

ablefor theoperationmust be worn,andthesafety

articlessuchasdustproofgoggles,dustproof

respirator andglovesshall beworn forprotection

whennecessary.

Whentheenginejust stops,thetemperature of

engine, muffler isstill high; pleasedo not touch

themwithbare hands,for avoidingburn. Please

wearuniformwithlongsleevesaswell asgloves

whenmaintaining.

Thecoolant ispoisonous, pleasedo not drinkit, do

notlet itcontacttheskin,eyesneither clothes.In

caseit contactstheskinor clothes,pleaserinseit

immediately. Whenit contactsthe eyes, please

washit thoroughlywithagreat dealofclear water

immediately, andseekmedicaltreatment in

hospital.Incasethecoolant isdrunkbymistake,

pleasetrytothrowit up,andseekmedicaltreat-

ment immediatelyafter gargling.Thecoolantmust

be stored strictlyoutofreachofchildren.

1-2

The personnelshallmakethembeaware ofeach

other fromtimetotimewhenoperating,forsafety

confrmation.

TheBatterymayproducecombustibleandexplosive

hydrogenwhenit isbeingcharged.Soit may

explodeifthere isfameor electricspark.Soplease

charge it intheplacewithniceventilation.

Donot touchtheturningor movablepiecessuch

asrearwheel, clutch, etc.Payattentionnottoget

pinched whenservicing.

CFMTOTO

1-3

1Maintenanceinformation

Before Servicing

Before startingtoperformaninspectionserviceor carryoutdisassemblyandinstallationonamotorcycle,

read theprecautionsgivenbelow.Tofacilitateacutaloperations, notes,illustrations, photograghs, cautions

anddescriptionshavebeenincluded ineachchapterwherever necessary.Thissectionexplainstheitems

that requireparticular attentionsduringremovalandreassembly.

BatteryGround

Before completinganyserviceonthe motorcycle,

disconnect thebatterycablesfromthebatteryto

prevent the enginefrom accidentallyturningover.

Disconnect thegroundcable(-)first andthenthe

positive(+).Whenfinishing theservice,first connect

positive(+) cabletothepositive(+) terminalofthe

batteryandthen the negative(-)cabletothenega-

tive(-) terminal.

EdgesofParts

When servicepartswithedges,wearingglovesto

preventinjury.

Solvent

Useahigh-flushpointsolvent whencleaningparts.

High-flushpointsolventshouldbe used accordingto

directionsofsolventmanufacturer.

Cleaning VehicleBeforeDisassembly

Clean thevehiclecompletelybefore disassembly.

Dirt or other foreignmaterialsenteringintosealed

areasduringvehicledisassemblycancauseexces-

sivewearand reducevehicleperformance.

fixingtake down

1-4

Arrangement and Cleaning of Removed Parts

Disassembled partsare easy toconfuse.Arrange

thepartsaccordingtotheorder ofpartsdisas-

sembled and cleanthepartsinorder priorto

installation.

Storageof RemovedParts

After all the partsincludingsubassemblypartshave

beencleaned,store thepartsinacleanarea,put a

cleanclothor plasticsheet over thepartstoprotect

fromanyforeignmaterialsthatmaycollectbefore

reassembly.

Inspection

Reuseofworn ordamagedpartsmaylead to

seriousaccidents.Visuallyinspect removed partsfor

corrosion, discolorationorother damage.Referto

theappropriatesectionsofthismanualfor service

limitsonindividualparts. Replacethepartsifany

damage hasbeenfoundorifthepart beyondthe

servicelimits.

ReplacementParts

ReplacementpartsmustbeCFMOTOgenuineor

recommendedbyCFMOTO. Gaskets,O-rings, oil

seals, greaseseals,circlipsor cotter pinsmust be

replaced withnewoneswheneverdisassembled

AssemblyOrder

Inmostcasesassemblyorder isthereverseof

disassembly.However,ifassemblyorderisprovided

intheServiceManual,followtheproceduresgiven.

CFMTOTO

Ce manuel convient aux modèles suivants

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