CDI TORQUE SURETEST Manuel utilisateur
SURETEST AND 600TL
Model 5000-3
Torque Calibration System
USER’S MANUAL
TABLE OF CONTENTS
Safety Information I
Introduction 1-1
Functional Description and Specifications 2-1
Functional Descriptions 2-1
SURETEST Torque Calibration System 2-1
BaseUnit 2-2
• Front Panel 2-2
• Rear Panel (Input/Output) 2-9
Torque Transducers 2-11
Specifications 2-12
SURETEST Torque Calibration System 2-12
• SURETEST Base Unit 2-12
• Transducers 2-13
• 600TL (LOADER) 2-14
Setup and Programming 3-1
SURETEST Torque Calibration System Setup 3-1
Back panel connections 3-1
Setting Up the SURETEST System 3-2
SURETEST Base Unit Controls 3-3
Powering the Equipment 3-3
Transducer Select 3-4
Programming Setup 3-5
• Setting up Date and Time 3-5
• Setting Up High and Low Limits Alert 3-5
• Programming AUTO Settings 3-6
DATA LIST Memory 3-7
• Clear single memory location 3-8
• Clear all memory location 3-8
Setting Up Printer/PC Ports 3-8
Torque Calibration System Setup 4-1
Testing Torque Wrenches and Drivers 4-1
Selecting a Transducer 4-1
Installing a Transducer 4-1
Dial and Bending Beam Torque Wrenches and Screwdrivers 4-2
Adjustable or Preset “Click” Wrenches and Screwdrivers 4-3
Testing Power Tools 4-4
Non-Impact Tools 4-4
Statistical Analysis 4-7
• Displaying Statistical Analysis on LCD 4-7
• Printing Statistical Analysis 4-8
Displaying or Downloading Data List 4-10
How to Use Analog Output (Rear Panel BNC Connector) 4-11
Calibration 5-1
Mounting Details 5-1
Quick Check 5-4
Torque Transducer Calibration 5-7
TABLE OF CONTENTS 1
SURETEST Base Unit Calibration 5-11
Gravitational Effects 5-14
Correction Factors on Test Weights 5-14
Gravitational Charts 5-15
600TL Manual Loader 6-1
Application 6-1
Torque Tester/Calibrator 6-2
Types of Loader Testing 6-5
• Torque Driver Testing 6-5
Accessories A-1
SURETEST System Components and Inventory Control A-1
Optional Transducers and Accessories A-2
Calibration Accessories A-4
TABLE OF CONTENTS 2
Using this Manual
This manual contains instructions for use and setup of the SURETEST 5000-3 Torque
Calibration System. A table of contents and a table of illustrations are provided to make
this manual easy to use.
Some of the information shown in text or illustrations is obtained using optional
equipment.
Conventions
This section contains a list of conventions used in text.
Chapter References
Additional information in text is referenced by chapter number and section name.
Example:
For testing procedures refer to Chapter 4—Using the SURETEST 5000-3
System.
Equipment Damage
The possibility of damage to vehicle or equipment is introduced by a signal word
indicating this condition.
Example:
IMPORTANT
The connector on single transducer cables contains the EEPROM calibration memory
chip. Never attempt to remove the connector from the transducer. It is installed with a
permanent adhesive.
Safety Messages
Safety messages are provided to help prevent personal injury and equipment
damage. All safety messages are introduced by a signal word indicating the
hazard level. The types of safety messages are: Danger, Warning and Caution.
TABLE OF CONTENTS 3
DANGER Indicates an imminently hazardous situation which, if not avoided, will
result in death or serious injury to the operator or to bystanders.
WARNING Indicates a potential hazard which, if not avoided, could result in death or
serious injury to the operator or to bystanders.
CAUTION Indicates a potential hazard which, if not avoided, may result in minor or
moderate injury to the operator or to bystanders.
The three-part message panel, used with safety messages, uses three different type styles
to further define the potential hazard:
• Normal type states the hazard,
• Bold type states how to avoid the hazard, and warning.
• Italic type states the possible consequences of not avoiding the hazard.
Some safety messages contain visual symbols with signal words.
Example:
WARNING
Flying particles can discharge when applying torque.
• Users and bystanders must wear safety goggles.
• Always wear safety goggles when applying torque.
Flying particles can cause injury.
TABLE OF CONTENTS 4
SAFETY INFORMATION
Safety Information
Important Safety Instructions
This manual contains important safety and operating instructions for CDI 5000-3 Torque
Calibration System. Refer to the information in this manual often for safe operation.
Read All Instructions
Read, understand and follow all safety messages and instructions in this manual and on
the test equipment. Safety messages in this section of the manual contain a signal word, a
three-part message.
The signal word indicates the level of hazard in a situation:
• Danger indicates an imminently hazardous situation which, if not avoided, will result in
death or serious injury to the operator or bystanders.
• Warning indicates a potentially hazardous situation which, if not avoided, could result
in death or serious injury to the operator or bystanders.
• Caution indicates a potentially hazardous situation which, if not avoided, may result in
moderate or minor injury to the operator or bystanders.
The three-part message uses three different type styles to further define the potential
hazard.
• Normal type states the hazard.
• Bold type states how to avoid the hazard.
•Italic type states the possible consequences of not avoiding the hazard.
SAVE THESE INSTRUCTIONS
WARNING
Risk of electric shock and fire.
• For indoor use only. Do not expose charger to rain or snow. Do not use in damp
locations.
• Replace defective cord immediately. Return to qualified service center for replacement.
Electric shock or fire can cause injury.
WARNING
Flying particles can discharge when applying torque.
• Users and bystanders must wear safety goggles.
• Always wear safety goggles when applying torque.
• Do not use this equipment with the power off. Always turn on the indicator and loader
- I -
SAFETY INFORMATION
so the torque and load values are indicated on the display. The safety relays only work
when the power is on. Flying particles can cause injury.
WARNING
Risk of entanglement.
• When starting power tools, check for obstacles near your hand and anticipate the
reaction force by gripping the tool firmly.
• Do not wear loose clothing and jewelry while operating a power tool. Loose clothes
and jewelry can be caught in moving parts.
• Keep body parts away from rotating parts.
• Wear a protective hair covering to contain long hair and prevent contact with moving
parts.
• Do not overreach. Keep proper footing and balance at all times.
Entanglement can cause injury.
WARNING
Improper use can cause breakage.
• Read instructions before operating.
• Follow manufacturer’s instructions, safety precautions, and specifications when
operating tools. Broken equipment can cause injury.
WARNING
• Make sure all components, including adaptors, extensions, drivers and sockets are rated
to match or exceed the torque or load being applied.
• Be sure the capacity of the 5000-3 system matches or exceeds each application before
performing a procedure.
• Do not use the 5000-3 system if it makes unusual noises, has loose parts, or shows any
other sign of damage. Have repairs performed at a CDI Service Center before use.
• Do not use chipped, cracked, or damaged sockets and accessories.
• Do not remove any labels. Replace any damaged label.
• Follow good, professional tool practices:
** Pull on a wrench handle ** do not push ** and adjust stance to prevent a possible
fall.
** Do not use extensions, such as a pipe, on a wrench handle.
• When using ratchets, make sure the direction lever is fully engaged in the correct
position.
• Never attempt to test an impact tool on this instrument.
• Always position the 40" arm over the front of the stand as shown. Never extend the test
arm behind the stand. The stand will tip over when weights are applied.
• Always be alert to the potential for personal injury that may be caused by excessive
torque applications, careless handling of heavy weights, and out-of-balance or unsafe
weight distribution.
- II -
INTRODUCTION CHAPTER 1
CHAPTER 1
Introduction
The SURETEST is a laboratory grade instrument that provides
TORQUE measurements. Although designed as an independent digital
indicator, it can also be used in an integrated environment as the
principal component of a Torque Calibration System. The SURETEST
features versatile data acquisition capabilities including measurement
storage, retrieval, statistical analysis and automatic downloading to an
external printer/computer. A remote computer COM port is available for
PC interfacing.
Used with precision torque transducers, the SURETEST provides high
speed monitoring of static or dynamic torque inputs. Torque transducers,
purchased separately, are available in ranges from 15-200 in.oz, to 200-
2000 ft.lb. and provide system readings with an accuracy of ± 0.25% of
indicated value, or better. A special memory chip is built into each
torque transducer that identifies its range and maintains its calibration
between any other SURETEST with an accuracy of ± 0.5%. The
SURETEST and its transducers may be calibrated by using accessory
precision bars and certified weights.
All readout of torque in ft-lb, in-lb, in-oz, Nm, dNm, cNm, mkg as well
as calibration, statistical analysis and set-up functions are reported on a
versatile 1.5” x 5.5” graphic dot matrix Liquid Crystal Display (LCD).
Set-up and calibration programming is entered using easy-to-use front
panel membrane keys. The number of keys is kept to a minimum. In
addition, concise menus and graphic symbols are used to guide the user
through all set-ups and operations. HIGH and LOW torque limits are
adjustable to give an audible alert. The user selects TRACK mode to
display torque values as they are applied, PEAK HOLD or POWER
TOOL modes to display the highest torque value applied, or FIRST
PEAK mode which captures the torque output at the “click” of a set-able
wrench or driver. CLEAR, STORE and SEND functions can be set up
for automatic or manual operation.
The SURETEST stores and recalls up to 3000 torque readings and does
statistical analysis on them for downloading to printer or computer. The
statistical report (print out) includes a simple histogram for process
monitoring. True RS-232 serial printer and separate RS-232 computer
COM ports are at the back of the unit.
1-1
INTRODUCTION CHAPTER 1
The SURETEST operates directly from any AC power line between 100
VAC to 230 VAC, 50–60 Hz without the need for switch selection. A
hard-wired lithium battery keeps the internal memory and date-time
clock operating for up to 10 years. The real time clock is fully year 2000
compliant.
The information in this manual is general. Operational features,
procedures and specifications may change without notice. CDI Torque
Products makes no claims as to the suitability of this information for
diverse user applications.
1-2
FUNCTIONAL DESCRIPTION AND SPECIFICATIONS CHAPTER 2
CHAPTER 2
Functional Description and Specifications
The CDI 5000-3 is CDI’s next generation Torque Measurement System. It provides
exceptional accuracy and ease of use. It is packaged in a compact, sturdy and attractive
housing unit which requires little room on a laboratory bench. The SURETEST is
typically used in conjunction with a Transducer and a 600TL bench top Mechanical
Loader.
Fig 2-1
Base Unit
The SURETEST monitors and displays the torque applied.
Transducer (Accessory)
The loader accepts all 2000 series single transducers directly. Use a 2000-500-02 adapter
kit to mount the 2000-400-02 4-in-1 transducer. For additional information refer to
Appendix A–Accessories.
Loader Use the 600TL Manual Loader for testing and calibrating all torque wrenches, drivers,
torque multipliers, non-impact pneumatic and electric nut runners. Loader components
are:
• Safety Shield
• Hand Crank
• Transducer Mounting
2-1
Ce manuel convient aux modèles suivants
2
Table des matières
Autres manuels CDI TORQUE Instrument de mesure
Manuels Instrument de mesure populaires d'autres marques
Endress+Hauser
Endress+Hauser Proline Promag 50 Caractéristiques techniques
Siemens
Siemens SITRANS F Coriolis FCT030 Manuel de la liste des pièces
KLINGER
KLINGER CMF V Series Manuel utilisateur
EXFO
EXFO FTB-2 Manuel d'exploitation et d'entretien
Keysight
Keysight M8290A Manuel utilisateur
ADTEK
ADTEK MW-5 Manuel utilisateur