Carel Compact ROC 25 Manuel utilisateur

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Water Treatment System

Compact ROC 25/40/80/140

Reverse osmosis system

USER MANUAL

WTS - Compact ROC

+03000130EN - ENG

Up to date version available on

www.carel.com

ENG

WTS +0300130EN rel. 1.0 - 05.09.2022

GENERAL WARNINGS

FAILURE TO CAREFULLY HEED THE WARNINGS SHOWN IN THIS

MANUAL COULD LEAD TO FIRE OR EXPLOSION AND CONSEQUENT

DAMAGE TO PROPERTY, INJURY OR DEATH.

• Do not store or use petrol or other ammable vapours and liquids

in the vicinity of this or other appliances.

IF YOU SMELL GAS:

1. Do not attempt to switch on any appliance;

2. Do not touch any electrical switches; do not use telephones in

the building;

3. Call the gas supplier immediately from a neighbour’s phone. Fol-

low the instructions given by the gas supplier;

4. If you cannot contact the gas supplier, call the re brigade;

• Installation and maintenance must be performed by a quali-

ed installer, service centre or gas supplier.

CAREL Industries reverse osmosis (RO) systems are advanced products,

whose operation is specied in the technical documentation supplied

with the product or can be downloaded, even prior to purchase, from the

website www.carel.com. Each CAREL product, in relation to its advanced

level of technology, requires setup/conguration/programming to be able

to operate in the best possible way for the specic application. Failure to

complete such operations, which are required/indicated in the user manu-

al, may cause the nal product to malfunction; CAREL accepts no liability in

such cases. The customer (manufacturer, developer or installer of the nal

equipment) accepts all liability and risk relating to the conguration of the

product in order to reach the expected results in relation to the specic

nal installation and/or equipment. CAREL may, based on specic agree-

ments, act as a consultant for the installation/commissioning/use of the

unit, however in no case does it accept liability for the correct operation

of the RO system and the nal installation if the warnings or suggestions

provided in this manual or in other product technical documents are not

heeded. In particular, as well as observing the above warnings and sug-

gestions, the following warnings must be observed for correct use of the

product:

ELECTRIC SHOCK HAZARD: the RO system contains live electrical com-

ponents.Disconnect the mains power supply before accessing inside

parts or during maintenance and installation.

WATER LEAK HAZARD: the RO system automatically and constantly lls/

drains certain quantities of water. Malfunctions in the connections or in

the humidier may cause leaks.

Environmental conditions, fuel and power supply voltage must all com-

ply with the specied values. All other uses and modications made to

the appliance that are not authorised by the manufacturer are considered

incorrect. Liability for injury or damage caused by the incorrect use of the

appliance lies exclusively with the user.

Please note that the appliance contains live electrical devices. All service

and/or maintenance operations must be performed by specialist and

qualied personnel who are aware of the necessary precautions and are

capable of performing the operations correctly and in accordance with

the safety standards and legislation in force, with specic reference to:

1. Italian law no. 46/90: “Safety standards relating to systems in buildings”;

2. Italian Presidential Decree no. 447 of 6 December 1991:“Regulations for

the enforcement of law no. 46, dated March 5, 1990, on safety relating

to systems in buildings”;

3. Italian law no. 10/91: “Regulations for the enforcement of the national

plan for energy savings and the development of renewable sources of

energy”

CAUTION

The installation of the product must include an earth connection, using

the Schuko plug available in the RO system.

Caution:

• Disconnect the appliance from the mains power supply before access-

ing any internal parts.

• Environmental and power supply conditions must conform to the val-

ues specied on the product rating labels.

• The product is designed exclusively to demineralize drinkable water.

• Only qualied personnel who are aware of the necessary precautions

and able to perform the required operations correctly may install, oper-

ate or carry out technical service on the product.

• Only water with the characteristics indicated in this manual must be

used.

• All operations on the product must be carried out according to the

instructions provided in this manual and on the labels applied to the

product. Any uses or modications that are not authorised by the manu-

facturer are considered improper. CAREL declines all liability for any such

unauthorised use.

• Do not attempt to open the appliance in any way other than described

in the manual.

• Observe the standards in force in the place where the RO system is

installed.

• The appliance is not intended for use by persons (including children)

with reduced physical, sensory or mental capabilities, or lack of expe-

rience and knowledge, unless they have been given supervision or in-

struction concerning use of the appliance by a person responsible for

their safety.

• Do not install and use the product near objects that may be damaged

when in contact with water (or condensate). CAREL declines all liability

for direct or indirect damage following water leaks from the humidier.

• Do not use corrosive chemicals, solvents or aggressive detergents to

clean the inside and outside parts of the RO system, unless specically

indicated in the user manual.

• Do not drop, hit or shake the RO system, as the inside parts and the

linings may be irreparably damaged,

CAREL adopts a policy of continual development. Consequently, CAREL

reserves the right to make changes and improvements to any product

described in this document without prior warning. The technical speci-

cations shown in the manual may be changed without prior warning.

The liability of CAREL in relation to its products is specied in the CAREL

general contract conditions, published on the website www.carel.com

and/or by specic agreements with customers; specically, to the extent

where allowed by applicable legislation, in no case will CAREL, its employ-

ees or subsidiaries/aliates be liable for any lost earnings or sales, losses of

data and information, costs of replacement goods or services, damage to

things or people, downtime or any direct, indirect, incidental, actual, puni-

tive, exemplary, special or consequential damage of any kind whatsoever,

whether contractual, extra-contractual or due to negligence, or any other

liabilities deriving from the installation or use of the product, even if CAREL

or its subsidiaries/aliates are warned of the possibility of such damage.

Warnings

ENG

WTS +0300130EN rel. 1.0 - 05.09.2022

Warnings

DISPOSAL

Fig. 1 Fig. 2

PLEASE READ AND KEEP.

WITH REFERENCE TO EUROPEAN UNION DIRECTIVE 2012/19/EU

ISSUED ON 4 JULY 2012 AND RELATED NATIONAL LEGISLATION,

PLEASE NOTE THAT:

• Waste Electrical and Electronic Equipment (WEEE) cannot be disposed

of as municipal waste but must be collected separately so as to allow

subsequent recycling, treatment or disposal, as required by law;

• users are required to take Electrical and Electronic Equipment (EEE) at

end-of-life, complete with all essential components, to the WEEE collec-

tion centres identied by local authorities. The directive also provides

for the possibility to return the equipment to the distributor or retailer

at end-of-life if purchasing equivalent new equipment, on a one-to-one

basis, or one-to-zero for equipment less than 25 cm on their longest

side;

• the equipment may contain hazardous substances: the improper use or

incorrect disposal of such may have negative eects on human health

and on the environment;

• the symbol (crossed-out wheeled bin, see Figure 1), if shown on the

product or on the packaging, indicates that the equipment must be dis-

posed of separately at end-of-life;

• if at end-of-life the EEE contains a battery (Figure 2), this must be re-

moved following the instructions provided in the user manual before

disposing of the equipment. Used batteries must be taken to appropri-

ate waste collection centres as required by local regulations;

• in the event of illegal disposal of electrical and electronic waste, the

penalties are specied by local waste disposal legislation.

Warranty on materials: 2 years (from production date, excluding

consumables).

Approval: the quality and safety of CAREL products are guaranteed by

the ISO 9001 certified design and production system, as well as the ,

e marks.

ENG

WTS +0300130EN rel. 1.0 - 05.09.2022

Index

1. Introduction............................................................... 7

1.1 Typographic Distinctions......................................................................7

1.2 Documentation ..........................................................................................7

1.3 Symbols in Use............................................................................................7

1.4 Intended Use................................................................................................7

1.5 Unit sizes..........................................................................................................8

2. Safety Instructions.................................................... 9

2.1 Guidelines for Safe Operation...........................................................9

3. Transport .................................................................. 11

3.1 Overview......................................................................................................11

3.2 Interim Storage ........................................................................................11

3.3 Check for complete and correct delivery of goods...........11

3.4 Scope of delivery.....................................................................................11

4. Function and structure .......................................... 12

4.1 Mode of operation.................................................................................12

4.2 Influencing factors .................................................................................12

4.3 Operating conditions of the unit..................................................12

4.4 Operating sequence.............................................................................13

4.5 Mechanical construction ...................................................................14

4.6 Flowchart.....................................................................................................15

5. Mechanical installation.......................................... 18

5.1 Environment Parameters to be met and Mounting

Recommendations ................................................................................18

5.2 Installation steps......................................................................................18

6. Water connection.................................................... 21

7. Electrical connection.............................................. 22

7.1 Procedure for electrical installation.............................................22

7.2 Electrical installation check list.......................................................22

7.3 Inputs and outputs of the main board......................................22

8. Initial start-up and flushing

of the membrane(s)................................................ 23

8.1 System start-up after initial commissioning ..........................23

8.2 Adjusting the metering pump.......................................................24

9. Maintenance ............................................................ 25

9.1 General..........................................................................................................25

9.2 Safety instructions for maintenance...........................................25

9.3 Change prefilter.......................................................................................26

9.4 Membrane exchange...........................................................................26

9.5 Maintenance scheme...........................................................................26

10. Decomissioning....................................................... 28

10.1 Dismantling................................................................................................28

10.2 Disposal after dismantling.................................................................28

11. Control ...................................................................... 29

11.1 The control panel....................................................................................29

11.2 Operating states ......................................................................................30

11.3 Menu navigation.....................................................................................32

11.4 Setting options at operator level ..................................................33

11.5 Menu Structure........................................................................................34

11.6 Setting options at service level......................................................36

11.7 Wiring diagram.........................................................................................47

12. Error description ..................................................... 48

13. Spare parts ............................................................... 50

14. Commissioning report /

maintenance documentation............................... 52

15. Technical specifications ......................................... 54

16. Antiscalant ............................................................... 55

Index

ENG

Introduction

WTS +0300130EN rel. 1.0 - 05.09.2022

Dear Customer,

Thank you for choosing a CAREL reverse osmosis unit. CAREL reverse osmoses units are state of the art.

In order to operate your CAREL reverse osmosis unit safely, properly and efficiently, please read these operating

instructions.

Only use the CAREL R.O. unit in faultless condition and for its intended use, being aware of safety and hazards, and

observing all instructions in this manual.

If you have additional questions, please contact your expert dealer.

For all technical questions or spare parts orders, please be prepared to provide unit type and serial number (see name

plate on the unit).

1.1 Typographic Distinctions

•preceded by a bullet: general specifications

»preceded by an arrow: Procedures for servicing or maintenance which should or must be performed in the indicated order

þinstallation step which must be checked off.

italics Terms used with graphics or drawings

1.2 Documentation

Retention

Please retain these operating instructions in a secure, always accessible location. If the product is resold, turn the

documentation over to the new operator. If the documentation is lost, please contact CAREL.

Versions in Other Languages

These operating instructions are available in several languages. If interested, please contact CAREL or your CAREL dealer.

1.3 Symbols in Use

Specific Symbols related to Safety Instructions

According to ANSI Z535.6 the following signal words are used within this document:

DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury.

WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.

NOTICE is used to address practices not related to physical injury.

1.3.1 General Symbols

Notice: This symbol is used whenever a situation requires special attention beyond the scope of safety instructions.

1.4 Intended Use

CAREL reverse osmosis unit is used to produce fully demineralized water.

It may only be used in accordance with its intended purpose.

Notice:

• Intended use also includes compliance with the assembly, disassembly and reassembly, commissioning, operating and main-

tenance conditions and disposal measures prescribed by us.

• Only qualied and authorized personnel may work on and with the system. Persons who carry out transport or work on

and with the system must have read the relevant parts of the operating instructions and in particular the chapter “Safety

instructions”. In addition, the personnel must be informed by the operator of any hazards that may exist. Leave a copy of the

operating manual at the place of use of the unit.

• The installation of additional equipment is only permitted with the written approval of the manufacturer.

Use of the system

• The system is intended for operation (with use of feed water in the drinking water sector) of humidication systems.

• The limit and guide values as per the regulations enforced in the installation country must be taken into account.

• Frost protection and protection against excessive moisture must be ensured

• The permitted surrounding temperature is between 5° C and 40° C

• The use of a system separator according to DIN 1988, part 4 and DIN EN 1717 is obligatory.

1. INTRODUCTION

ENG

Introduction WTS +0300130EN rel. 1.0 - 05.09.2022

Notice:

• Avoid water temperatures above 20°C to prevent possible germ growth.

• Due to their construction, CAREL reverse osmosis systems are not intended for outdoor installation.

1.5 Unit sizes

The following reverse osmosis units belong to the ROC (Reverse-Osmosis-Compact) series:

• ROC025: max. permeate production rate of 25 l/h

• ROC040: max. permeate production rate of 40 l/h

• ROC080: max. permeate production rate of 80 l/h

• ROC0140: max. permeate production rate of 140 l/h

The following reverse osmosis plants belong to the ROL (Reverse-Osmosis-Large) series

• ROL160: max. permeate production rate of 160 l/h

• ROL320: max. permeate production rate of 320 l/h

• ROL460: max. permeate production rate of 460 l/h

• ROL600: max. permeate production rate of 600 l/h

• ROL1000: max. permeate production rate of 1000 l/h

• ROL1200: max. permeate production rate of 1200 l/h

ENG

Safety Instructions

WTS +0300130EN rel. 1.0 - 05.09.2022

2. SAFETY INSTRUCTIONS

These safety instructions are required by law. They promote workplace safety and accident prevention.

2.1 Guidelines for Safe Operation

2.1.1 Scope

Comply with the accident prevention regulation„DGUV Regulation 3“ to prevent injury to yourself and others. Beyond

that, national regulations apply without restrictions. This way you can protect yourself and others from harm.

2.1.2 Unit control

Do not perform any work which compromises the safety of the unit. Obey all safety instructions and warnings present

on the unit.

In case of a malfunction or electrical power disruption, switch off the unit immediately and prevent a restart. Repair

malfunctions promptly.

Caution: Restricted use.

IEC 60335-1 stipulates as follows:

This device may be used by children of eight years of age and above as well as by persons with reduced physical,

sensory or mental capabilities or lack of experience and knowledge so long as they are supervised or have been

instructed regarding the safe use of the device and understand the hazards that may result from it. Cleaning and

maintenance of the unit must not be undertaken by children without supervision.

Notice: The installation room must be adequately ventilated and be equipped with a floor drain. A water stop

mechanism (e.g. leakage detector) can be used as an alternative.

2.1.3 Unit operation

Caution: Danger of scalding!

Hot surfaces can cause injuries. Protect yourself with suitable protective equipment.

Notice: Water leaks possible due to defective connections or malfunctions.

• Before starting work, the water supply to the reverse osmosis system (RO system) must be shut o.

• The system may be under pressure. Release pressure before starting work.

• The reverse osmosis (RO) systems continuously produce permeate (product water) and concentrate (waste water).

Connections and water-carrying components must be checked regularly for correct functionality.

Notice: Risk of material damage!

• The unit may be damaged if switched on repeatedly following a malfunction without prior repair. Rectify defects immediately!

• Regularly check that all safety and monitoring devices are functioning normally. Do not remove or disable safety devices.

Notice: It is essential to leave the RO system connected to the power supply permanently. Only then the automatic

rinsing can be carried out (protection against germs).

Switch device ON/OFF

The system can be switched on/off in different ways:

» Interrupt the power supply (pull the plug) or

» operate the main fuse switch (only ROL units) or

» press the ESC key (for about 2 seconds).

2.1.4 Mounting, dismantling, maintenance and repair of the unit

Notice: the CAREL reverse osmosis units are IP20 protected. Make sure that the unit is not object to dripping water

in the mounting location.

Notice: Do not install CAREL reverse osmosis systems above electrical equipment such as fuse boxes, electrical

appliances, etc. In the event of a leakage, leaking water can damage the underlying electrical systems.

Notice:

• Use genuine spare parts only

• After any repair work, have qualied personnel check the safe operation of the unit

• Attaching or installing of additional components is permitted only with the written consent of the manufacturer

ENG

Safety Instructions WTS +0300130EN rel. 1.0 - 05.09.2022

2.1.5 Electrical

Caution: Risk of electrical shock!

Hazardous electrical voltage!

Any work on the electrical system to be performed by certified expert staff (electricians or expert personnel with

comparable training) only.

During maintenance or installation work, the device must be disconnected from the power supply and secured against

being switched on again. The absence of voltage must be ensured by a measurement.

After electrical installation or repair work, test all safety mechanisms (such as grounding resistance).

Notice

Use only original fuses with the appropriate amperage rating.

Regularly check the unit‘s electrical equipment. Promptly repair any damage such as loose connections or burned

wiring.

Responsibility for intrinsically safe installation of the CAREL reverse osmosis unit is incumbent on the installing specialist

company.

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