Canon SORTER S-82 Manuel utilisateur
SERVICE
MANUAL
REVISION 0
COPYRIGHT 1999 CANON INC. CANON SORTER S-82 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
RY8-1393-000
JAN. 1999
SORTER
COPYRIGHT ©1999 CANON INC
Printed in Japan
Imprimé au Japon
Use of this manual should be
strictly supervised to avoid
disclosure of confidential
information.
Prepared by
PERIPHERAL PRODUCTS QUALITY PLANNING DIV.
PERIPHERAL PRODUCTS TECHNICAL DOCUMENTATION DEPT.
CANON INC.
5-1, Hakusan 7-chome, Toride-City, Ibaraki-Pref. 302-8501, Japan
PREFACE
This Service Manual contains basic information required for after-sales service of the SORTER
S-82.
This information is vital to the service technician in maintaining the high print quality and per-
formance of the SORTER S-82.
This manual consists of following chapters:
Chapter 1: Product information
Features, specifications, parts of the sorter, and installation
Chapter 2: Operation and Timing
A description of the operating principles and timing sequences of the electrical and
mechanical systems.
Chapter 3: The Mechanical System
Explanation of mechanical operation, disassembly, reassembly, and adjustment
procedures
Chapter 4: Troubleshooting
Maintenance and servicing, reference values and adjustments, troubleshooting pro-
cedures, lubricants, and solvents
Appendix: General circuit diagram, list of signals
Information in this manual is subject to change as the product is improved or redesigned.
All relevant information in such cases will be supplied in Service Information Bulletins.
A thorough understanding of this printer, based on information in this Manual and Service
Information Bulletins, is required for maintaining its performance and for locating and repair-
ing the causes of malfunctions.
DTP system
This manual was produced on an Apple PowerMacintosh 9500/200 personal computer and output by an
Apple LaserWriter 16/600 PS laser beam printer; final pages were printed on AGFA Selectset avantra 25.
All graphics were produced with Macromedia FreeHand (E), and all documents and page layouts were
created with QuarkXPress (E).
The video images were captured with SONY degital video camcorder and Radius Photo DV capture
board, and modified with Adobe Photoshop(J).
CONTENTS
CHAPTER 1 PRODUCT INFORMATION
I. FEATURES ............................. 1-1
II. SPECIFICATIONS.................... 1-2
III. PARTS OF THE SORTER ........ 1-3
A. External Views .................. 1-3
B. Cross Sectional View ......... 1-4
IV. INSTALLATION ....................... 1-5
A. Cautions for Installation ... 1-5
B. Installation Space.............. 1-5
C. Unpacking and Installation
Procedure.......................... 1-6
D. Paper Jams........................ 1-12
CHAPTER 2 OPERATION AND TIMING
CHAPTER 3 THE MECHANICAL SYSTEM
I. BASIC OPERATION................. 2-1
A. Outline.............................. 2-1
B. Outline of Electric Circuit . 2-2
C. Inputs/Outputs of the
Sorter Driver ..................... 2-3
II. FEED/DRIVE SYSTEM............ 2-7
A. Outline.............................. 2-7
B. Face-up Feed/Delivery ...... 2-10
C. Face-down Feed/Delivery .. 2-11
D. Detecting Paper Jam ......... 2-19
III. POWER SUPPLY...................... 2-21
A. Outline.............................. 2-21
B. Protective Function........... 2-21
I. PREFACE ............................... 3-1
II. EXTERNALS ........................... 3-2
A. Location............................ 3-2
B. External Covers................. 3-2
III. MAIN UNITS ........................... 3-6
A. Drive Unit ......................... 3-6
B. Reversing Unit .................. 3-7
IV. SENSORS/SWITCHES............. 3-8
A. Location............................ 3-8
B. Entrance Sensor................ 3-9
C. Reversing Sensor............... 3-9
D. Vertical Path Sensor .......... 3-10
E. Deflector Solenoid Sensor . 3-10
F. Full-load Sensor 1 to 7/
Joint Sensor...................... 3-11
G. Paper Sensor 1 to 7........... 3-11
H. Face-up Delivery Paper Sensor/
Face-up Full-load Sensor ... 3-11
I. Top Cover Open/Close Detection
Switch and Right Cover
Open/Close Detection Switch
(Cover Open/Close Detection
Switch Unit) ...................... 3-11
V. SOLENOIDS/MOTOR .............. 3-12
A. Location............................ 3-12
B. Reversing Solenoid............ 3-13
C. Face-up Deflector Solenoid 3-13
D. Deflector Solenoid Unit ..... 3-14
E. Feed Motor........................ 3-14
VI. PCBS...................................... 3-15
A. Location............................ 3-15
B. Sorter Driver PCB.............. 3-16
C. Paper Sensor PCB.............. 3-16
D. Full-load Sensor PCB ......... 3-17
E. Face-up Sensor PCB .......... 3-17
F. LED PCB............................ 3-18
G. Power Supply PCB ............. 3-18
CHAPTER 4 TROUBLESHOOTING
I. PREFACE ............................... 4-1
A. Malfunction Diagnosis
Flowchart .......................... 4-1
B. Initial Check ..................... 4-3
II. SERVICE MODE ..................... 4-4
A. Outline.............................. 4-4
B. Service Mode..................... 4-5
III. PAPER JAM............................ 4-9
IV. PAPER TRANSPORT
TROUBLESHOOTING .............. 4-13
V. MALFUNCTION
TROUBLESHOOTING .............. 4-14
VI. MALFUNCTION STATUS
TROUBLESHOOTING .............. 4-15
VII. MEASUREMENT AND
ADJUSTMENT ........................ 4-17
A. Mechanical Adjustment ..... 4-17
B. Electrical Adjustment........ 4-17
C. LEDs, Test Pins, Jumpers
and Switches on PCBs ....... 4-17
VIII.MAINTENANCE AND
SERVICING............................. 4-19
A. Periodic Replacement Parts 4-19
B. Expected Service Life of
Consumable Parts.............. 4-19
C. Periodic Service ................ 4-19
D. Standard Tools .................. 4-19
E. Special Tools ..................... 4-19
F. List of Lubricants and
Cleaners ............................ 4-19
IX. LOCATION OF CONNECTORS . 4-20
APPENDIX
I. GENERAL CIRCUIT DIAGRAM A-1 II. LIST OF SIGNALS................... A-3
A. Input/output signals to
sorter driver PCB............... A-3
CHAPTER 1
PRODUCT INFORMATION
I. FEATURES ............................. 1-1
II. SPECIFICATIONS.................... 1-2
III. PARTS OF THE SORTER ........ 1-3
IV. INSTALLATION ....................... 1-5
I. FEATURES
This sorter is operated in the following 4 modes in response to the command sent from the print-
er.
1. Mail Box
The 7 face-down bins are respectively allocated to each user.
2. Job Separation
Face-down bins can be changed so that the printed paper can be sorted according to jobs.
3. Stacker
Printed paper is loaded into bins in succession from the lowest one.
4. Sorting
When a document comprising multiple sheets is printed multiple times, the face-down bins are
changed over for each document.
1 - 1
CHAPTER 1
II. SPECIFICATIONS
1) Paper delivery method
Face-up with 1 bin fixed (removable, printer tray is used)
Face-down with 7 bins fixed
2) Loading method
Face-down Mail box, job separation, stacker, sorting
Face-up Simple loading
3) Printing paper types
Face-down Plain paper, colored paper, and thick paper
Face-up Plain paper, colored paper, thick paper, label paper, OHP film, and
envelope
4) Paper size
Face-down A3, B4, A4, Ledger, Legal, and Letter sized plain paper (60g/m2to
105g/m2recommended paper).
Face-up A3, B4, A4, A4-R, Ledger, Legal, Letter, Letter-R, B5-R, A5-R, exec-
utive sized plain paper (60g/m2to 199g/m2recommended paper),
98.4mm (W) x 190.5mm(L) (min.) to 304.8mm(W) x 469.9mm(L)
(max.) sized plain paper (60g/m2to 199g/m2recommended paper),
Monarch, COM-10, DL, B5, C5, Western standard No.4 and
98.4mm x 190.5mm (min.) to 176mm x 250mm (max.) sized
envelopes.
5) Capacity Face-up bin: Approx. 100 sheets of 75g paper can be loaded.
Face-down bin: Approx. 120 sheets of 75g paper can be loaded.
6) Max. power About 28W or below
consumption (at room temperature of 20C, rated power voltage input)
7) Dimensions (Note) 520(W) x 470(D) x 530(H) mm
8) Weight About 14kg
9) Line voltage 100-127V (50/60Hz)
200-240V (50/60Hz)
Note: Base unit width (excluding the tray) is 290mm.
Specifications are subject to change with product modification.
1 - 2
CHAPTER 1
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