Canon SORTER S-82 Manuel utilisateur

SERVICE

MANUAL

REVISION 0

RY8-1393-000

JAN. 1999

SORTER

Printed in Japan

Imprimé au Japon

Use of this manual should be

strictly supervised to avoid

disclosure of confidential

information.

Prepared by

PERIPHERAL PRODUCTS QUALITY PLANNING DIV.

PERIPHERAL PRODUCTS TECHNICAL DOCUMENTATION DEPT.

CANON INC.

5-1, Hakusan 7-chome, Toride-City, Ibaraki-Pref. 302-8501, Japan

PREFACE

This Service Manual contains basic information required for after-sales service of the SORTER

S-82.

This information is vital to the service technician in maintaining the high print quality and per-

formance of the SORTER S-82.

This manual consists of following chapters:

Chapter 1: Product information

Features, specifications, parts of the sorter, and installation

Chapter 2: Operation and Timing

A description of the operating principles and timing sequences of the electrical and

mechanical systems.

Chapter 3: The Mechanical System

Explanation of mechanical operation, disassembly, reassembly, and adjustment

procedures

Chapter 4: Troubleshooting

Maintenance and servicing, reference values and adjustments, troubleshooting pro-

cedures, lubricants, and solvents

Appendix: General circuit diagram, list of signals

Information in this manual is subject to change as the product is improved or redesigned.

All relevant information in such cases will be supplied in Service Information Bulletins.

A thorough understanding of this printer, based on information in this Manual and Service

Information Bulletins, is required for maintaining its performance and for locating and repair-

ing the causes of malfunctions.

DTP system

This manual was produced on an Apple PowerMacintosh 9500/200 personal computer and output by an

Apple LaserWriter 16/600 PS laser beam printer; final pages were printed on AGFA Selectset avantra 25.

All graphics were produced with Macromedia FreeHand (E), and all documents and page layouts were

created with QuarkXPress (E).

The video images were captured with SONY degital video camcorder and Radius Photo DV capture

board, and modified with Adobe Photoshop(J).

CONTENTS
CHAPTER 1 PRODUCT INFORMATION
I. FEATURES ............................. 1-1
II. SPECIFICATIONS.................... 1-2
III. PARTS OF THE SORTER ........ 1-3
A. External Views .................. 1-3
B. Cross Sectional View ......... 1-4
IV. INSTALLATION ....................... 1-5
A. Cautions for Installation ... 1-5
B. Installation Space.............. 1-5
C. Unpacking and Installation
Procedure.......................... 1-6
D. Paper Jams........................ 1-12
CHAPTER 2 OPERATION AND TIMING
CHAPTER 3 THE MECHANICAL SYSTEM
I. BASIC OPERATION................. 2-1
A. Outline.............................. 2-1
B. Outline of Electric Circuit . 2-2
C. Inputs/Outputs of the 
Sorter Driver ..................... 2-3
II. FEED/DRIVE SYSTEM............ 2-7
A. Outline.............................. 2-7
B. Face-up Feed/Delivery ...... 2-10
C. Face-down Feed/Delivery .. 2-11
D. Detecting Paper Jam ......... 2-19
III. POWER SUPPLY...................... 2-21
A. Outline.............................. 2-21
B. Protective Function........... 2-21
I. PREFACE ............................... 3-1
II. EXTERNALS ........................... 3-2
A. Location............................ 3-2
B. External Covers................. 3-2
III. MAIN UNITS ........................... 3-6
A. Drive Unit ......................... 3-6
B. Reversing Unit .................. 3-7
IV. SENSORS/SWITCHES............. 3-8
A. Location............................ 3-8
B. Entrance Sensor................ 3-9
C. Reversing Sensor............... 3-9
D. Vertical Path Sensor .......... 3-10
E. Deflector Solenoid Sensor . 3-10
F. Full-load Sensor 1 to 7/
Joint Sensor...................... 3-11
G. Paper Sensor 1 to 7........... 3-11
H. Face-up Delivery Paper Sensor/
Face-up Full-load Sensor ... 3-11
I. Top Cover Open/Close Detection
Switch and Right Cover 
Open/Close Detection Switch
(Cover Open/Close Detection
Switch Unit) ...................... 3-11
V. SOLENOIDS/MOTOR .............. 3-12
A. Location............................ 3-12
B. Reversing Solenoid............ 3-13
C. Face-up Deflector Solenoid 3-13
D. Deflector Solenoid Unit ..... 3-14
E. Feed Motor........................ 3-14
VI. PCBS...................................... 3-15
A. Location............................ 3-15
B. Sorter Driver PCB.............. 3-16
C. Paper Sensor PCB.............. 3-16
D. Full-load Sensor PCB ......... 3-17
E. Face-up Sensor PCB .......... 3-17
F. LED PCB............................ 3-18
G. Power Supply PCB ............. 3-18

CHAPTER 4 TROUBLESHOOTING
I. PREFACE ............................... 4-1
A. Malfunction Diagnosis
Flowchart .......................... 4-1
B. Initial Check ..................... 4-3
II. SERVICE MODE ..................... 4-4
A. Outline.............................. 4-4
B. Service Mode..................... 4-5
III. PAPER JAM............................ 4-9
IV. PAPER TRANSPORT
TROUBLESHOOTING .............. 4-13
V. MALFUNCTION
TROUBLESHOOTING .............. 4-14
VI. MALFUNCTION STATUS
TROUBLESHOOTING .............. 4-15
VII. MEASUREMENT AND
ADJUSTMENT ........................ 4-17
A. Mechanical Adjustment ..... 4-17
B. Electrical Adjustment........ 4-17
C. LEDs, Test Pins, Jumpers 
and Switches on PCBs ....... 4-17
VIII.MAINTENANCE AND 
SERVICING............................. 4-19
A. Periodic Replacement Parts 4-19
B. Expected Service Life of
Consumable Parts.............. 4-19
C. Periodic Service ................ 4-19
D. Standard Tools .................. 4-19
E. Special Tools ..................... 4-19
F. List of Lubricants and
Cleaners ............................ 4-19
IX. LOCATION OF CONNECTORS . 4-20
APPENDIX
I. GENERAL CIRCUIT DIAGRAM A-1 II. LIST OF SIGNALS................... A-3
A. Input/output signals to 
sorter driver PCB............... A-3

CHAPTER 1

PRODUCT INFORMATION

I. FEATURES ............................. 1-1

II. SPECIFICATIONS.................... 1-2

III. PARTS OF THE SORTER ........ 1-3

IV. INSTALLATION ....................... 1-5

I. FEATURES

This sorter is operated in the following 4 modes in response to the command sent from the print-

er.

1. Mail Box

The 7 face-down bins are respectively allocated to each user.

2. Job Separation

Face-down bins can be changed so that the printed paper can be sorted according to jobs.

3. Stacker

Printed paper is loaded into bins in succession from the lowest one.

4. Sorting

When a document comprising multiple sheets is printed multiple times, the face-down bins are

changed over for each document.

1 - 1

CHAPTER 1

II. SPECIFICATIONS

1) Paper delivery method

Face-up with 1 bin fixed (removable, printer tray is used)

Face-down with 7 bins fixed

2) Loading method

Face-down Mail box, job separation, stacker, sorting

Face-up Simple loading

3) Printing paper types

Face-down Plain paper, colored paper, and thick paper

Face-up Plain paper, colored paper, thick paper, label paper, OHP film, and

envelope

4) Paper size

Face-down A3, B4, A4, Ledger, Legal, and Letter sized plain paper (60g/m2to

105g/m2recommended paper).

Face-up A3, B4, A4, A4-R, Ledger, Legal, Letter, Letter-R, B5-R, A5-R, exec-

utive sized plain paper (60g/m2to 199g/m2recommended paper),

98.4mm (W) x 190.5mm(L) (min.) to 304.8mm(W) x 469.9mm(L)

(max.) sized plain paper (60g/m2to 199g/m2recommended paper),

Monarch, COM-10, DL, B5, C5, Western standard No.4 and

98.4mm x 190.5mm (min.) to 176mm x 250mm (max.) sized

envelopes.

5) Capacity Face-up bin: Approx. 100 sheets of 75g paper can be loaded.

Face-down bin: Approx. 120 sheets of 75g paper can be loaded.

6) Max. power About 28W or below

consumption (at room temperature of 20C, rated power voltage input)

7) Dimensions (Note) 520(W) x 470(D) x 530(H) mm

8) Weight About 14kg

9) Line voltage 100-127V (50/60Hz)

200-240V (50/60Hz)

Note: Base unit width (excluding the tray) is 290mm.

Specifications are subject to change with product modification.

1 - 2

CHAPTER 1

Table des matières

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