CAME A 3024 N Manuel utilisateur

AUTOMATION FOR SWING GATES

INSTALLATION MANUAL

ATI SERIES

A 3024 N

A 5024 N

ENGLISH

The data and information shown in this manual may be changed by CAME cancelli automatici s.p.a. at any time without prior warning.

Control board power supply: 230 A.C. 50/60Hz

Motor power supply: 24V D.C. 50/60Hz

Max draw.: 10A

Power: 120W

Opening time (90°): adjustable

Gear ratio: 1/36

Duty Cycle: Intensive use

Protection Rating: IP44

Weight: 10 kg

Operating temperature

4.1 Gearmotor

This product is engineered and manufactured by CAME CANCELLI AUTOMATICI S.p.A. and complies with current safety regulations.

Guaranteed 24 months if not tampered with.

The gearmotor is composed of two, cast aluminium half shells inside of which rest the gearmotor and endstops – with electro

blocking – and an endless screw, epicycloidal gear reduction system.

4 Description

2.1 Intended use

1 Legend of symbols

This symbol tells you to read the section with particular care.

This symbol tells you that the sections concern safety issues.

This symbol tells you what to say to the end-users.

2 Intended use and restrictions

The ATI 24V N gearmotor is speciﬁcally engineered to automate residential and condominium swing gates, even under intensive

use.

3 Reference Standards

“IMPORTANT INSTALLATION, SAFETY INSTRUCTIONS”

“CAUTION: IMPROPER INSTALLATION MAY CAUSE SERIOUS DAMAGE, FOLLOW ALL INSTALLATION INSTRUCTIONS CAREFULLY”

“THIS MANUAL IS ONLY FOR PROFESSIONAL OR QUALIFIED INSTALLERS”

2.2 Restrictions

The use of this product for purposes other than those described above and installation executed in a manner other than as instructed

in this technical manual are prohibited.

4.2 Technical features

The company: Came Cancelli Automatici is ISO 9001:2000 quality certified; is has also obtained the ISO 14001 environmental

safeguarding certification. Came engineers and manufactures all of its products in Italy.

This product complies with the following standards: see declaration of compliance.

4.3 Description of parts

1) Operator

2) Front bracket

3) Back swivel-joint

4) Back bracket

#

#

ENGLISH

The data and information shown in this manual may be changed by CAME cancelli automatici s.p.a. at any time without prior warning.

4.4 Overall dimensions

Measurements in mm

Gate leaf width Gate leaf weight

mkg

2.00 800

2.50 600

3.00 400

Gate leaf width Gate leaf weight

mkg

2.00 1000

2.50 800

3.00 600

4.00 500

5.00 400

Before installing, do the following:

• Make sure the structure of the gate is sturdy, the hinges work and that the is no friction between moving and non-moving parts;

• That measurement C is not greater than the value shown in Tab. 3, p. 4. In this case you need to work on the pillar until said measu-

rement is obtained;

• Make sure the path of the electrical cables complies with the command and safety instructions;

• That there is a (soundly secured to the ground) mechanical stop to prevent the gate leaf/gearmotor from over extending.

• Make sure that any connections inside the case (that provide continuance to the protective circuit) be fitted with extra insula-

tion as compared to the other conductive parts inside;

• Make sure you have suitable tubing and conduits for the electrical cables to pass through and be protected against mechanical

damage.

Installation must be carried out by expert qualified personnel and in full compliance with current regulations.

5 Installation

5.1 Preliminary checks

Travel

Pillar

Gate leaf

End stop

Hinge

A 3024N

A 5024N

ENGLISH

The data and information shown in this manual may be changed by CAME cancelli automatici s.p.a. at any time without prior warning.

5.2 Tools and materials

Make sure you have all the tools and materials you will need for the installation at hand to work in total safety and compliance

with the current standards and regulations. The following figure illustrates the minimum equipment needed by the installer.

N.B.: If the cable length differs from that speciﬁed in the table, then you must determine the proper cable diameter in the basis of the

actual power draw by the connected devices and depending on the standards speciﬁed in CEI EN 60204-1.

For connections that require several, sequential loads, the sizes given on the table must be re-evaluated based on actual power draw

and distances.

5.3 Cable list and minimum thickness

Connections Type of cable Length of cable 1 < 10 m Leng. cable 10 < 20 m Leng. cable 20 < 30 m

Control panel power supply 230V 2F

FROR CEI

20-22

CEI EN

50267-2-1

3G x 1,5 mm23G x 2,5 mm23G x 4 mm2

Flashing light 24V 2 x 0,5 mm22 x 1 mm22 x 1,5 mm2

Photocell transmitters 2 x 0,5 mm22 x 0.5 mm22 x 0,5 mm2

Photocell receivers 4 x 0,5 mm24 x 0,5 mm24 x 0,5 mm2

24V Accessories power supply 2 x 0,5 mm22 x 0,5 mm22 x 1 mm2

Command buttons 2 x 0,5 mm22 x 0,5 mm22 x 0,5 mm2

Endstop 3 x 0,5 mm23 x 1 mm23 x 1,5 mm2

Encoder plug 2402C 22AWG max. 30 m

Antenna connection RG58 max. 50 m

1) Operator

2) Control panel

3) Radio receiver

4) Photocells

5.4 Standard installation

2344 5

5) Selector switch

6) Antenna

7) Flashing light

8) Transmitter

ENGLISH

The data and information shown in this manual may be changed by CAME cancelli automatici s.p.a. at any time without prior warning.

The following are just example applications, given that the space for securing the operator and accessories may vary depen-

ding on the dimensions. It is thus up to the installer to choose the most suitable solution.

5.4 Mounting

Apply the anchoring plate to the pillar using the back bracket (fig. 1) making sure the A and B measurements are right (Tab. 3)

between the hinge axis and central bore hole on the bracket. The back bracket has several other holes for changing the opening

angle of the gate.

N.B.: increasing the B measurement decreases the opening angle resulting in slower peripheral speed and greater motor thrust on

the gate leaf. Increasing measurement A increases the opening angle resulting in greater peripheral speed and reduced motor thrust

on the gate leaf.

With the gate closed apply the anchoring plate to the gate leaf, making sure that the front bracket is lined up horizontally with the

back bracket and ensuring that measurement E is met.

Pillar

Hinge Gate leaf closed position

Tab. 3

Anchoring plate

Back bracket

Bushing

Back swivel-joint

Level the bracket

Anchoring plate

Front bracket

Gate leaves up to 3 m

Opening A

C max

90° 130 130 60 720

120° 130 110 50 720

Gate leaf up to 5 m

Opening A

C max

90° 200 200 120 920

130° 200 140 70 920

ENGLISH

The data and information shown in this manual may be changed by CAME cancelli automatici s.p.a. at any time without prior warning.

Unscrew the two securing screws and remove the carter.

Unscrew the two securing screws and remove the stem.

N.B.: we suggest lubricating (using neutral grease) the endless screw and the bushing upon installation.

Begin mounting the gearmotor to the two brackets.

M8 self-locking nut

Endless screw

Carter

Stem

5.7 Securing and adjusting the endstop

Spindle

Endless screw

Closing-speed brake

microswitch

Microswitch bar

Spindle

Cable support

Microswitch actuating sled

Stop brake micro-

switch

M8x10

M8x50

ENGLISH

The data and information shown in this manual may be changed by CAME cancelli automatici s.p.a. at any time without prior warning.

OPENING PHASE (deceleration if set up on the control panel):

Release the gearmotor and swing the gate-leaf to the fully open position you desire, then, unscrew the securing screws on the opening stop micro-

switches assembly.

Slide the micro-switch assembly along the micro-switch bar until it is completely passing the contact point on the micro-switch activating sled (as

shown in part B.).

Secure the micro-switch assembly using the respective screws.

OPENING PHASE: (stop)

Release the gearmotor and swing the gate-leaf to the fully open position you desire, then, unscrew the securing screws on the opening

stop micro-switches assembly.

Slide the micro-switch assembly along the micro-switch bar until it is inserted by contact on the micro-switch activating sled

Secure the micro-switch assembly using the respective screws.

CLOSING PHASE (deceleration)

Swing the gate until fully closed.

Unscrew the securing screws on the closing decelaration micro-switch assembly.

Slide the micro-switch assembly along the micro-switch bar until it is completely passing the contact point on the micro-switch activating

sled (as shown in part A.)

Secure the micro-switch assembly using the respective screws.

Part. A.

Excluding the micro-switch

contact (fully closed gate-

leaf)

Micro-switch

insertion area

Part. B.

Excluding the micro-switch

contact (fully open gate-leaf)

Deceleration

micro-switch

insertion area

ENGLISH

The data and information shown in this manual may be changed by CAME cancelli automatici s.p.a. at any time without prior warning.

ZL180

5.8 Connecting to the ZL180 control panel

6 Safety instructions

This product must only be employed for its originally intended use. Any other use is wrong and potentially dangerous. The manufacturer

cannot be held liable for any damages resulting from wrongful, erroneous or negligent uses.

Avoid working close to the hinges or other moving mechanical parts. Stay out of the opening/closing arc when operator is in motion.

Do not exercise force against the motion of the operator as this could result in potentially dangerous situations.

Important safety instructions

Danger of crushing

hands

Danger of cru-

shing feet

Danger! High

voltage

No transit during

operation

Do not allow children to play or loiter within the opening/closing arc of the operator. Keep remote controls and any other command

device out the reach of children, to prevent operator from being activated by accident.

In the event of anomalous behaviour, stop using the operator immediately.

ENGLISH

The data and information shown in this manual may be changed by CAME cancelli automatici s.p.a. at any time without prior warning.

7 Maintenance

7.1 Periodic maintenance

Periodic maintenance to be carried out by the end-user is as follows: wipe clean the glass surface of the photocells; check

that the safety devices work properly; remove any obstructions.

We suggest checking the state of lubrication and tightness of the anchoring screws on the operator.

To check the efficiency of the safety devices, move an object in front of the photocells when gate is closing. If the operator inverts

the motion or stops, the photocells are working properly.

This is the only maintenance procedure to be carried out with the power source connected.

Before performing any maintenance procedures, cut off the main power, to prevent possible accidents due to gate movement.

To clean the photocells use a water dampened cloth. Do not use solvents or other chemical products which may ruin the devices.

In the event of any strange vibrations or squeaking, lubricate the joints with grease, as shown in the diagram.

Make sure there are no plants within the photocell’s beam, and that the gate motion is free of any obstacles.

MALFUNCTIONS POSSIBLE CAUSES CHECK AND REMEDIES

The gate will not

open nor close

• There is no power

• The gearmotor is released

• The transmitter’s batteries are run down

• The transmitter is broken

• The stop button is either stuck or broken

• The opening/closing button or the key selector are stuck

• Check that the power is up

• Call assistance

• Replace batteries

• Call assistance

The gate opens but

will not close

• The photocells are engaged • Check that photocells are

clean and in good working order

• Call assistance

The flasher does not

work

• The bulb is burnt • Call assistance

7.2 Trouble shooting

ENGLISH

The data and information shown in this manual may be changed by CAME cancelli automatici s.p.a. at any time without prior warning.

8 Maintenance

8.3 Extra-ordinary maintenance

Installer’s stamp Operator name

Date of job

Technician’s signature

Requester’s signature

Job performed________________________________________________________________________________________

__________________________________________________________________________________________________

The following table serves to note down any extraordinary maintenance, repairs or improvements performed by specia-

lised firms.

N.B.: Any extraordinary maintenance must be performed by specialised technicians.

Installer’s stamp Operator name

Date of job

Technician’s signature

Requester’s signature

Job performed________________________________________________________________________________________

__________________________________________________________________________________________________

Installer’s stamp Operator name

Date of job

Technician’s signature

Requester’s signature

Job performed________________________________________________________________________________________

__________________________________________________________________________________________________

Extra-ordinary maintenance log

Date Notes Signature

Periodic maintenance log for end-user (every 6 moths)

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