CAME Ferni Series Manuel utilisateur

F ERNI K I T

CAME UNITED KINGDOM LTD

ORCHARD PARK INDUSTRIAL ESTATE

TOWN STREET, SANDIACRE,

NOTTINGHAM, NG10 5BP

TEL: 0115 921 0430

FAX: 0115 921 0431

INTERNET - www.came k.com

E-MAIL - enq iries@came k.com

TECHNICAL

HELPLINE

0115 921 0430

Installation Instructions

for a “Single” gate...

THE FERNI-S KIT CONSISTS OF:

1 X FERNI MOTOR

1 X CONTROL PANEL

1 X RADIO FREQUENCY CARD

1 X TUNED ANTENNA

2 X REMOTE CONTROL TRANSMITTERS

1 X PAIR SAFETY PHOTOCELLS

THESE INSTRUCTIONS WILL SHOW YOU HOW TO INSTALL

A FERNI MOTOR TO A SINGLE GATE.

PLEASE READ THESE INSTRUCTIONS AND DIAGRAMS

CAREFULLY BEFORE STARTING ANY WORK.

UNDER NO CIRCUMSTANCES SHOULD THIS EQUIPMENT BE OPERATED UNLESS FITTED TO A GATE.

FAILURE TO COMPLY WILL INVALIDATE THE GUARANTEE.

INTRODUCTION

INSTALLATION INSTRUCTIONS

CONTENTS

1) Stage 1:- Civil & Mechanical Section Page

1.1 PRE-INSTALLTION CHECK 3

1.2 MOUNTING THE MOTOR BASE PLATE 4

) Stage :- Wiring & Electrical

2.1 FITTING THE CONTROL PANEL IN THE CASING 6

2.2 BASIC CABLE LAYOUT 7

2.3 LOW OLTAGE CABLE LAYOUT 8

3) Stage 3:- Installation Section

3.1 INSTALLING THE MOTORS 10

3.2 INSTALLING THE DRI E ARMS 11

3.3 ADJUSTING THE OPEN & CLOSED CAMS 12

4) Stage 4:- Wiring & Electrical ( )

4.1 WIRING THE MOTORS 14

4.2 WIRING THE SAFETY PHOTOCELLS 15

4.3 INSERTING THE FREQUENCY CARD 15

4.4 WIRING IN THE TUNED ANTENNA 16

4.5 CODING THE REMOTE CONTROLS 16

4.6 POWERING UP THE CONTROL PANEL 16

5) Stage 5:- Commissioning the control Panel

5.1 INITIAL WIRING & CONTROL PANEL SETUP 18

5.2 OPENING & CLOSING THE GATES 19

5.3 CONTROL PANEL ADJUSTMENTS 20

5.4 AUTOMATIC CLOSE & SAFETY PHOTOCELLS 21

5.5 PROGRAMMING THE REMOTE CONTROLS TO THE

CONTROL PANEL 22

5.6 FINAL ASSEMBLEY 23

6) Troubleshooting Guide 25

7) Technical Information

7.1 TECHNICAL SPECIFICATIONS 27

7.2 MOTOR TORQUE SETTINGS 28

7.3 ZA5 CONTROL PANEL DESCRIPTION 29

7.4 ZA5 WIRING DIAGRAM 31

7.5 CONTROL PANEL ADJUSTMENTS 32

7.6 ELECTRICAL CONNECTIONS 33

8) Contact Information

STAGE 1

CIVIL & MECHANICAL SECTION

1.1 - Pre-Installation Check

BEFORE BEGINNING YOUR FERNI S GATE INSTALLATION CHECK THE

FOLLOWING:

THE GATE POST OR PIERS ARE STRONG ENOUGH TO SUPPORT THE GATE

AND THE MOTOR

THE GATE IS STRONG ENOUGH TO BE AUTOMATED.

THE GATE SWINGS FREELY FROM OPEN TO CLOSE AND THERE IS NO

FRICTION ON THE HINGS.

Fig 1

IF DISTANCE B IS 0 TO 300mm: DISTANCE A MUST BE AT LEAST 110mm.

IF DISTANCE B IS 300mm TO 380mm: DISTANCE A MUST BE AT LEAST

150mm.

1. - Mounting the Motor Base Plate

USING SUITABLE ANCHOR BOLTS OR CHEMICAL RESIN FOR BRICK PIER

SECURITY MOUNT THE MOTOR PLATE TO THE BRICK PIER.

FOR WOODEN POSTS IT IS AD ISED TO FIX THE MOTOR PLATE TO THE

POST. A THREADED BAR SHOULD BE PLACED ALL THE WAY THROUGH THE

POST THEN BOLTED. Fig 3

Fig 2

WHEN MOUNTING THE MOTOR PLATE BE SURE TO RESPECT THE 150mm

DIMENSION FROM THE BOTTOM OF THE MOTOR PLATE TO GROUND LE EL.

THIS IS TO ENSURE SUFFICIENT CLEARENCE FOR THE TRANSMISSION

DRI E ARM TO BE INSERTED THROUGH THE MOTOR.

ENSURE THAT THE DISTANCE BETWEEN THE CENTRE OF THE FRONT

BRACKET ‘A’ 450mm. THE FRONT GATE BRACKET MUST BE FIXED LOWER

THAN THE MOTOR PLATE BY 19mm AS SHOWN

150 mm 19mm

Fig 4

Bracket “A”

Base Plate

BEFORE STARTING STAGE - Wiring & Electrical

PLEASE CHECK THAT YOU HAVE CORRECTLY:

Ref Page

1. Checked Requirements 1.1 3

. Mounted Motor Base Plate 1. 4

NOW STAGE 1 IS FULLY COMPLETED YOU ARE READY TO

BEGIN STAGE OF YOUR FERNI AUTOMATION KIT

INSTALLATION

END OF INSTALLATION

STAGE 1

STAGE - WIRING & ELECTRICAL

.1 - Fitting the Control Panel in the Casing

Screws

Screw positioning holes

Green connector point

Fastening screws

Securely fasten the control panel PCB to the

casing with the screws supplied.

Plug the green connector from the transformer to

the PCB ensuring that it connects the correct way.

NB FROG Series Motors: connect the black wires

coming out of the board to one capacitor.

. - Basic Cable Layout

Fig 5

THIS DIAGRAM DETAILS THE BASIC CABLE LAYOUT FOR

A SINGLE MOTOR.

THE POWER SUPPLY TO THE CONTROL PANEL SHOULD BE LI E AND

PROTECTED IN ACCORDANCE WITH THE 16TH EDITION ELECTRICAL

REGULATIONS. THE SUPPLY SHOULD BE RATED AT A MINIMUM OF 6 AMPS.

WHEN INSTALLING WIRES OUTDOORS THE CABLE APPROACH TO ALL

DE ICES MUST BE FROM BELOW TO CREATE A “DRIP-LOOP” AND THEREBY

A OID UNNECCESSARY WATER INGRESS.

WHEN INSTALLING LOW OLTAGE CABLE AROUND THE GATEWAY IT IS

AD ISED TO PUT ALL LOW OLTAGE CABLE IN EITHER DUCTING OR

ALKATHENE PIPING. ALL CABLE JOINTING SHOULD BE CARRIED OUT

ABO E GROUND.

Joint Box

3 Core 1.5mm SWA

Control Panel

4 Core Flex

.3 - Low Voltage Cable Layout

Fig 6

ALL CAME ACCESSORIES CAN BE WIRED 0.2m STRANDED CABLE (BUGLAR

ALARM TYPE). THE TUNED ANTENNA SHOULD BE WIRED WITH COAXIAL

CABLE (RG59).

Joint Box

Low oltage

4 Core Flex

Control Panel

Safety Photocells

Tuned Antenna

Coaxial Cable

3 Core SWA 1.5m

BEFORE STARTING STAGE 3 - Installation

PLEASE CHECK THAT YOU HAVE CORRECTLY:

Ref Page

1. Fitted the Control Panel in the Casing .1 6

. Installed Basic Cable Layout . 7

. Installed Low Voltage Cable Layout .3 8

NOW STAGE IS FULLY COMPLETED YOU ARE READY TO

BEGIN STAGE 3 OF YOUR FERNI AUTOMATION KIT

INSTALLATION

END OF INSTALLATION

STAGE

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