CAME ZE5 V.7 Manuel utilisateur

ZE5 V.7

AUTOMAZIONE PER CHIUSURA INDUSTRIALE

INSTALLATION MANUAL

CONTROL PANEL FOR EMEGA SERIES

All the data and information contained herein is considered subject to change at any time and at our discretion.

ENGLISH

The ZE5 electrical panel is designed to control EMEGA (E306-E456) automation units in the movement

of garage-type doors with double or single motor.

230V electric panel for EMEGA series automation systems; 50÷60 Hz frequency.

Wholly designed and built by CAME Cancelli Automatici S.p.A.

Guaranteed 24 months if not tampered with.

4.2 Technical Information

THIS SYMBOL INDICATES SECTIONS TO BE READ WITH PARTICULAR CARE.

THIS SYMBOL INDICATES SECTIONS CONCERNING SAFETY.

THIS SYMBOL INDICATES NOTES TO COMMUNICATE TO USERS

The following standards were complied with for this product: EN 12978, UNI EN 954-1, CEI EN 60335-1,

and UNI EN 12453.

2.1 Destination

4.1 Components

Electric Panel

Power supply: 230V, 50÷60 Hz.

Maximum power allowed: 400 W

Absorption at rest: 150 mA

Maximum power for 24V accessories: 20 W

Maximum power for 230V accessories: 120 W

Degree of protection: IP54

Insulation type: II

Material: ABS

Working temperature:

#

#

-Observe distances and cable diameters as indicated in the table in chapter 5.4

2.2 Limits of Use

“IMPORTANT SAFETY INSTRUCTIONS TO FOLLOW DURING INSTALLATION”

WARNING - IMPROPER INSTALLATION MAY CAUSE SERIOUS DAMAGE. FOLLOW ALL INSTALLATION

INSTRUCTIONS

THIS MANUAL IS MEANT FOR PROFESSIONAL INSTALLERS OR QUALIFIED PERSONNEL ONLY.

2 Use Applications and Destination

1 Legend

4 Device Description

3 Standards followed

S TO

USE SER

TRUCTIONS

ONAL INSTALLE

S TO

USE SER

TRUCTIONS

ONAL INSTALLE

SE SER

TRUCTIONS

ONAL INSTALLE

SE SER

RUCTION

NAL INSTALL

E S

All the data and information contained herein is considered subject to change at any time and at our discretion.

ENGLISH

4.3 Main Components

Before proceeding with the installation, it is necessary to:

• Make sure the mains power is off.

• Check that the control panel is installed in an area protected from bumps and that the anchorage

surface is solid, and that it is secured with suitable elements (screws, inserts, etc).

• Install suitable tubes and ducts for electric cable passage to guarantee protection against

mechanical damage.

• Connections inside the case made for protection circuit continuity are allowed as long as they

include additional insulation with respect to other internal drive parts.

5 .1 Equipment and materials

5.2 Attrezzi e materiali

Make sure all the necessary tools and materials are available to carry out the installation with the maxi-

mum safety, in compliance with regulations in force. Here are some examples:

1 630 mA board fuse

2 1.6 A fuse for accessories

3 Dip-Switch for function selector

4 Keys for radio code memorisation and for end-

stop programming

5 LED indicator

6 Trimmer for adjusting automatic closing times

7 Encoder sensitivity adjustment trimmer

8 Trimmer for adjusting operation times

9 Radiofrequency board coupling

10 5 A line fuse

11 Encoder connection terminal board

12 Aerial connection terminal board

13 Connection terminal board

14 Power feed terminal board

5 Installation

ACCES.

LINE

-A.C.T.+

-ENC+

1 2 3 4 5 6 7 8 9 10 11 12

05 06 07 08 09 V1 V2 V3

ZE7

OP./CL.

CONTROL

C. BOARD 1,6A

CH1/OP.

CH1/OP. CLOSE

BOARD

630mA

UE1 E3

1234

5678 910

1 2 3 5 7 C1

24 12 0

L1T L2T VA VB

+E-

- AMP. S+

- A.C.T.+

- S. DELAY +

All the data and information contained herein is considered subject to change at any time and at our discretion.

ENGLISH

5.3 Dimensions, axle bases and fastening holes

5.4 Minimum thicknesses and cables types

#!-%

MM MM

MM

Connections Cable Type 1<10 m Cable

Length

10<20 m

Cable Length

20<30 m Cable

Length

230V 2F power supply

FROR CEI 20-22

CEI EN 50267-2-1

3G 1,5mm² 3G 2,5mm² 3G 4mm²

230V 2F motors 4G 1mm² 4G 1,5mm² 4G 2,5mm²

230V ﬂashing lamp 2 x 0,5mm² 2 x 1mm² 2 x 1,5mm²

230V cycle / courtesy lamps 3G 0,5mm² 3G 1mm² 3G 1,5mm²

Power for 24V accessories 2 x 0,5mm² 2 x 0,5mm² 2 x 1mm²

24V pilot lamp 2 x 0,5mm² 2 x 0,5mm² 2 x 1mm²

24V “in movement” output 2 x 0,5mm² 2 x 0,5mm² 2 x 1mm²

Safety contacts 2 x 0,5mm² 2 x 0,5mm² 2 x 0,5mm²

N.O./N.C. command keys 2 x 0,5mm² 2 x 0,5mm² 2 x 0,5mm²

End-stop 2 x 0,5mm² 2 x 1mm² 2 x 1,5mm²

Aerial connection (max 10m) RG58

Encoder connection (max 30m) Shielded cable 2402C 22AWG

N.B. The evaluation of the section of cables with lengths other than the ones stated in the table should be

considered according to the real absorption of the connected devices, in compliance with the prescriptions in

CEI EN 60204-1 standard.

Table dimensioning should be recalculated according to real absorption and distances for connections requi-

ring more than one charge (sequential) on the same line.

All the data and information contained herein is considered subject to change at any time and at our discretion.

ENGLISH

Rosso

Nero

FA K E WVUF

5.5 Pre-settings, Fixing the Electric Board to the Ground Guide (Art. 001E001) and

Ratiomotor Electric Connections

E306/E456 Ratiomotor

Use a ø 5 drill bit to bear a hole

observing the distance between

the centres as speciﬁed in

paragraph 5.3, and secure the

control panel to the ground guide

using M 4x39 screws (provided).

All the data and information contained herein is considered subject to change at any time and at our discretion.

ENGLISH

5.6 Connections

LINE

-ENC+

ZE7

CONTROL

5A BOARD

FUSE 5x20

UE1 E3

1 2 3 5 7 C1

230V (a.c.) power supply

230V (a.c.) max. 400 W single-phase motor

230V (a.c.) output in movement (e.g. ﬂashing lamp - max. 25W)

230V (a.c.) courtesy lamp output (max. 60W)

24V (a.c.) (max. 20W) accessory power feed

24V-15W max. electric lock connection (set dip-switch 9 to OFF)

(24V-3W max.) “open door” signalling pilot light (set dip-switch 9 to ON)

Stop key (N.C.)

Opening key (N.O.)

Key for commands (N.O.) see selection on dip-switch 2 or closing key in the “sustai-

ned action” function (dip 6 to ON)

(N.C.) Contact “opening during closing”

Opening end-stop connection

Aerial connection

N.B. All the usually closed (N.C.) contacts and keys should be deactivated via dip-switch or short-circuited.

#!-%

All the data and information contained herein is considered subject to change at any time and at our discretion.

ENGLISH

5.7 Dip-switch Functions

5.8 Trimmer Adjustments

1 ON Automatic closing activated;

2 ON “Open-stop-close-stop” with key (2-7) and radio remote control (AF board inserted) activated;

2 OFF “Open-close” with key (2-7) and radio remote control (AF board inserted) activated;

3 ON “Opening only” with radio remote control (AF board inserted) activated;

4 ON “Pre-ﬂashing during the opening and closing phases activated; after receiving an opening or closing

command, the ﬂashing lamp connected on W-E1 ﬂashes for 5 seconds prior to obeying the command.

5 ON Obstacle detection activated; with the motor stopped (door closed, open or after a total stop com-

mand), it prevents movement of any sort if the safety devices (e.g. photoelectric cells) detect an obstacle;

6 ON “Dead man” mode activated; the door functions by keeping the key pressed, key connected to (2-3) for

opening and (2-7) for closing, without including the remote control function;

7 OFF Reopening during closure activated; the safety device (2- C1) detects an obstacle during the door’s

closing phase and causes the door to invert movement until the door is completely open (7ON deactivated);

8 ON Encoder programming activated; it enables the opening and closing end-stop calibration procedure;

9 ON “Door Open” pilot light connected on terminals 10-5 activated; it signals the open position of the garage

door, and switches off when the door is closed.

9 OFF Electric lock connected to terminals 10-5 activated;

10 ON motor closing thrust increase activated.

5-10 ON Increased thrust during closing and surge function in operation.

ACCES.

LINE

-A.C.T.+

-ENC+

1 2 3 4 5 6 7 8 9 10 11 12

05 06 07 08 09 V1 V2 V3

ZE7

OP./CL.

CONTROL

C. BOARD 1,6A

CH1/OP. CLOSE

BOARD

630mA

UE1 EX

1234

5678910

10 11 12357C1 FA

OFF

A.C.T. Trimmer = automatic closing time adjustment from a minimum of to a maximum

of 120s

AMP.S Trimmer = adjustment of door sensitivity during movement when obstacles are

detected.

S. DELAY Trimmer= adjusting operating time

ACCES.

LINE

-A.C.T.+

-ENC+

1 2 3 4 5 6 7 8 9 10 11 12

05 06 07 08 09 V1 V2 V3

ZE7

OP./CL.

CONTROL

C. BOARD 1,6A

CH1/OP. CLOSE

BOARD

630mA

UE1 E3

10 11 12357C1 FA

- AMP. S+

- A.C.T.+

- S. DELAY +

A.C.T.

120" 1"

All the data and information contained herein is considered subject to change at any time and at our discretion.

ENGLISH

MM

5.9 Encoder Programming

Cam

End-Stop Micro-

Switch

IMPORTANT: READ INSTRUCTIONS CAREFULLY BEFORE PROCEEDING WITH PROGRAMMING.

Adjustment of stop micro-switch during opening

Release the ratiomotor and move the door manually to approximately 30 mm from the desired opening.

Rotate the cam until the micro-switch can be inserted and tighten the screw in the cam.

Relock the ratiomotor.

Closing End-Stop

Set dip-switch 8 to ON: the LED indicator ﬂashes

ACCES.

LINE

-A.C.T.+

-ENC+

1 2 3 4 5 6 7 8 9 10 11 12

05 06 07 08 09 V1 V2 V3

ZE7

OP./CL.

CONTROL

C. BOARD 1,6A

CH1/OP. CLOSE

BOARD

630mA

UE1 EX

10 11 12357C1 FA

ACCES.

LINE

-A.C.T.+

-ENC+

1 2 3 4 5 6 7 8 9 10 11 12

05 06 07 08 09 V1 V2 V3

ZE7

OP./CL.

CONTROL

C. BOARD 1,6A

CH1/OP. CLOSE

BOARD

630mA

UE1 EX

1234

5678910

10 11 12357C1 FA

8 ON

Press the “CLOSE” key and allow the garage door to arrive at the point of closing.

Press the “OP/CL” key: the LED indicator remains lighted to signal that the closing end-stop has been

recorded.

ACCES.

LINE

-A.C.T.+

-ENC+

1 2 3 4 5 6 7 8 9 10 11 12

05 06 07 08 09 V1 V2 V3

ZE7

OP./CL.

CONTROL

C. BOARD 1,6A

CH1/OP. CLOSE

BOARD

630mA

UE1 EX

10 11 12357C1 FA

ACCES.

LINE

-A.C.T.+

-ENC+

1 2 3 4 5 6 7 8 9 10 11 12

05 06 07 08 09 V1 V2 V3

ZE7

OP./CL.

CONTROL

C. BOARD 1,6A

CH1/OP. CLOSE

BOARD

630mA

UE1 EX

10 11 12357C1 FA

All the data and information contained herein is considered subject to change at any time and at our discretion.

ENGLISH

Opening End-Stop

Press “CH1/OP” and allow the door to open completely.

ACCES.

LINE

-A.C.T.+

-ENC+

1 2 3 4 5 6 7 8 9 10 11 12

05 06 07 08 09 V1 V2 V3

ZE7

OP./CL.

CONTROL

C. BOARD 1,6A

CH1/OP. CLOSE

BOARD

630mA

UE1 EX

10 11 12357C1 FA

Press the “OP/CL” key: the LED indicator remains lit to signal the memorisation of the open end-stop.

Note: if the “CH1/OP” key is pressed twice within 15”, the slowing during closing mode is deactivated and the

“thrust reduction” function is automatically inserted, the function is made active when the door is about to

close. The LED indicator will resume ﬂashing after having pressed the key for the second time.

Reset dip-switch 8 to OFF. Note: if the LED indicator begins to ﬂash rapidly after resetting dip 8, it is necessary

to repeat the procedure from the beginning.

ACCES.

LINE

-A.C.T.+

-ENC+

1 2 3 4 5 6 7 8 9 10 11 12

05 06 07 08 09 V1 V2 V3

ZE7

OP./CL.

CONTROL

C. BOARD 1,6A

CH1/OP. CLOSE

BOARD

630mA

UE1 EX

10 11 12357C1 FA

ACCES.

LINE

-A.C.T.+

-ENC+

1 2 3 4 5 6 7 8 9 10 11 12

05 06 07 08 09 V1 V2 V3

ZE7

OP./CL.

CONTROL

C. BOARD 1,6A

CH1/OP. CLOSE

BOARD

630mA

UE1 EX

1234

5678910

10 11 12357C1 FA

8 OFF

General notes during programming make sure to have memorised the closing end-stop ﬁrst, otherwise the

data will not remain memorised.

All the data and information contained herein is considered subject to change at any time and at our discretion.

ENGLISH

5.10 Connecting Two Motors

Should two motors be installed, connect them in parallel.

Use terminals U, V and W of the ZE5 control panel to connect both motors.

Note: Connect the encoder and the opening end-stop of a single motor.

WARNING!

ACCES.

LINE

-A.C.T.+

-ENC+

1 2 3 4 5 6 7 8 9 10 11 12

05 06 07 08 09 V1 V2 V3

ZE7

OP./CL.

CONTROL

C. BOARD

1,6A

CH1/OP.

BOARD

630mA

FUSE 5x20

UE1 EX

1234

5678910

1 2 3 5 7 C1

24 12 0

L1T L2T VA VB

+E-

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&! + % 765&

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#!-%

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