Buyers SaltDogg 1490757SSE Manuel utilisateur

9049 Tyler Blvd. • Mentor, Ohio 44060

Phone (440) 974-8888 • Fax (800) 841-8003

www.saltdogg.com

Installation Instructions

Municipal-Sized Electric Powered

Stainless Steel Hopper Spreaders

—continued inside

Table of Contents

General Information ......................................................... 1

Warranty Information ....................................................... 1

Safety Precautions ........................................................... 2

Installation Instruction ...................................................2-8

Spreader Operation ......................................................2-8

Spreader Maintenance ..................................................2-8

Optional Equipment ......................................................... 5

Repair Parts ................................................................ 6-8

GENERAL INFORMATION

SPREADER WARRANTY INFORMATION

This warranty replaces all previous warranties and no employee

of this company is authorized to extend additional warranties, or

agreements, or implications not explicitly covered herein. Buyers

Products Company warrants all parts of the product to be free

from defects in material and workmanship for a period of one (1)

year from the date of installation. Parts must be properly installed

and used under normal conditions. Normal wear is excluded.

Any part which has been altered, including modifications,

misuse, accident, or lack of maintenance will not be considered

under this warranty. The sole responsibility of Buyers Products

Company under this warranty is limited to repairing or replacing

any part(s) which are returned, prepaid, 30 days after such

defect is discovered, and returned part(s) are found to be

defective by Buyers Products Company. Authorization from

Buyers Products Company must be obtained before returning

any part. The following information must accompany defective

parts returned to Buyers Products Company: RMA#, spreader

model, serial number, date installed, and distributor from whom

purchased. Buyers Products Company shall not be liable for

damage arising out of failure of any unit to operate properly, or

failure, or delay in work, or for any consequential damages. No

charges for transportation or labor performed on any part will

be allowed under this warranty.

MODEL NO.

OVERALL

LENGTH

OVERALL

WIDTH

OVERALL

HEIGHT

EMPTY

WEIGHT

CAPACITY

CU. YDS

1490757SSE 143" 82" 62.3" 2,932 lbs. 7.0

1490957SSE 167" 82" 62.3" 3,433 lbs. 9.0

1. Recommended Vehicle Requirements

Buyers Municipal-Sized Hopper Spreaders are intended

for spreading abrasives and/or chemicals, primarily for

ice and snow control. They are intended for installation

on truck chassis or dump bodies with GVWR 26,000 lbs.

Spreaders are intended to be mounted on trucks with

Cab To Axle/Tandem Dimension minimum of 84 inches.

IMPORTANT

The Cab to Axle/Tandem dimensions are only guidelines.

Consult federal, state and local weight laws and chassis

manufacturer’s ratings to ensure neither government weight

restrictions, nor GVWR and GAWRs are exceeded.

2. Average Material Weights

MATERIAL WEIGHT (POUNDS PER CUBIC YARD)

#1 Rock Salt - 950

#2 Rock Salt - 1,215

Coarse Sand - Dry 2,565

3. Recommended Fastener Torques

Maintain all fastener torques as shown in the following

table. Failure to do so may cause injury to persons.

SAE GRADE 2 ft-lbs SAE GRADE 5 ft-lbs

5/16-18 11 18

3/8-18 19 31

3/8-24 24 46

7/16-14 30 50

1/2-13 45 75

9/16-12 66 110

5/8-11 93 150

SAFETY PRECAUTIONS

WARNING

Observe the following Safety Precautions before, during and

after operating this spreader. By following these precautions

and common sense, possible injury to persons and potential

damage to this machine may be avoided.

WARNING

The lifting device must be adequately rated to lift a payload

equal to or greater than the spreader weight. See page 1 for

spreader weights. Empty the spreader before lifting.

1. Read this entire Owner’s Manual before operating this

spreader.

2. Read all safety decals on the spreader before

operating the spreader. IF DECALS BECAME DEFACED-

REPLACE!

3. Check to make sure all safety guards are securely

mounted into place before operating this spreader.

4. Verify that all personnel are clear of the spreader spray

area before starting or operating this spreader.

5. Keep all loose clothing, hair, jewelry and limbs clear of

the spreader before starting or operating this spreader.

6. Do not over-load your vehicle beyond payload limits. If

there are any questions, contact the vehicle manufacturer.

7. Do not adjust, clean, oil or unclog material jams

without first turning off the spreader.

8. Do not climb on or in the spreader during operation.

Do not ride on the spreader while the vehicle is in motion.

9. Make sure the spreader is securely fastened to the

vehicle in accordance with this manual.

10. Do not operate a spreader that is in need of

maintenance or repairs.

11. Always disconnect the wire harness before removing

or replacing any electrical components.

12. Make sure that spreader solidly supported when it is

being mounted, dismounted or stored.

INSTALLATION INSTRUCTIONS

Dump Body Mounting

1. Remove the tailgate from the vehicle if applicable.

2. Lift the spreader using the (4) lifting loops in the

corners of the hopper.

3. Center the spreader in the vehicle. Spreader sills must

overhang 20" beyond the back end of the vehicle.

4. If the dump body is not flat, it is suggested that the

spreader be placed on two 1" x 6" hardwood boards. This

will evenly distribute the weight of the loaded spreader on

the entire cross channels.

5. The spreader may be secured to the vehicle by using

Tie-Down Kit Buyers part #3010548 (sold separately).

6. Periodically check that the spreader mounting

hardware is securely tightened.

Chassis Mounting

1. Hardwood wear strips usually 1" x 3" (not furnished)

must be fitted to the truck chassis.

2. The spreader should be positioned on the wooden

wear strips so hopper sills must overhang 20" beyond the

back end of the vehicle.

3. In addition a distance of approximately 4"-6" must be

left between the truck cab and the front of the hopper.

This will help facilitate any future servicing of the conveyor

chain.

4. Qualified installer must fabricate suitable angles to

attach hopper cross members to track’s frame. DO NOT

weld mounting angles to the truck frame. Doing so can

cause fatigue cracking of the truck frame.

Chute Installation

1. Bolt chute to Chute Guide using screws, washers

and nuts. Place washers between Chute Guide tabs and

Chute brackets.

2. Swing chute towards vehicle. Connect chute to the

hopper by engaging two latches into corresponding holes

in chute brackets.

3. Chute heights can be adjusted by sliding lower chute

assembly up or down inside of upper chute assembly.

Adjustment slots are spaced by 3". Secure lower chute

assembly using all 4 carriage bolts provided. Make sure

all four bolts are used for installation. To increase ground

clearance cut upper chute as shown and use lower slots

in bottom chute.

CUT ALONG THIS LINE

Fig. 1

WARNING

Do not drill holes into fuel tanks, fuel lines, through electrical

wiring, etc. that may be damaged by drilling. To insure good

performance of your spreader, check the condition of truck’s

electrical system. Using digital voltmeter, check alternator

and battery voltage. With engine running and head lights and

heater fan ON good voltage reading should fall between 13.0

and 15.3 volts. If voltage reading falls out of this range, check

and adjust your electric system.

IMPORTANT

Make sure all wires securely attached to vehicle or spreader.

Use wire ties and/or wire clamps to attach wires. All excess

wires must be rolled into bungles and attached to vehicle or

spreader.

CAUTION

Do not mount controller in the way of air bag deployment!

Control Box & Vehicle Wiring Harness Installation

Make sure you have connected the proper wire color.

This is wire ground electrical system! No connections to

truck’s frame or body allowed!

NOTE: Always disconnect battery before attempting to

install electrical components on your vehicle.

1. Mount the controller in a convenient location in the

truck cab. It is recommended not to mount the controller

directly in front of heat vents. Allow ample air space

around controller.

2. Route both wire harnesses into truck cab through

firewall (it maybe necessary to drill holes). Install

grommets to protect wire harnesses. Insulate hole to

avoid water leaks.

3. Insure no wires are nicked or damaged during installation.

4. Connect the 4-pin connector on the wire harness to

the control box 4-pin connector.

5. Connect the 2-pin connector on the power cable to the

mating control box mating connector.

6. Connect wire harness single connectors to control box

connectors.

7. Connect fuse connector to the fuse terminal or ignition

switch (5 AMP max).

8. Lay out a path for the power cable to the battery, use

quick ties to secure power cable. DO NOT CONNECT TO

BATTERY AT THIS TIME!

9. Lay out path for wire harness to the rear of the vehicle.

It is recommended to stay clear of the exhaust system.

Excess heat can damage the wire harnesses. Use quick

ties to secure harness to underbody.

10. Connect the wire harness to the motors. Make sure

wire colors on wire harness match colors on the motors.

11. Thoroughly clean battery terminals. Make sure

battery terminals have no tarnish or corrosion. DO

NOT CONNECT WIRE HARNESS TO DAMAGED

OR CORRODED TERMINALS! IT MAY RESULT IN

OVERHEATING, LOST POWER AND POTENTIAL

CONTROLLER DAMAGE!

12. Connect the power cable directly to the battery.

13. Insure all functions of the controller are working

properly.

14. Observe chain moving in proper direction. If direction

is wrong reverse wires between Motor and Wire Harness.

15. Optional spot light (5 AMP max) can be installed on

spreader. Remove cap from single white wire. Connect

3016934

3016944

0203700

3035935

CB150PB

3001379

BATTERY POSITIVE

BATTERY NEGATIVE

CONNECT TO FUSE

OR WIRE IN FUSE PANEL,

CONTROLLED BY

IGNITION SWITCH

9049 Tyler Blvd. • Mentor, Ohio 44060

Phone (440) 974-8888 • Fax (800) 841-8003

www.saltdogg.com

light to this wire and trucks frame.

SPREADER OPERATION

The spread pattern and the amount of material dispensed

will depend on the following factors:

• Conveyor speed.

• Spinner RPM.

• Feed gate door position.

• Baffle settings.

CAUTION

Always follow the following precautions so as not to cause

damage to the spreader.

• If the conveyor chain does not move because of dense

material or a material jam, remove all material from the hopper

and free the chain.

• If the material in the hopper freezes, move the spreader into

a warm area to thaw.

• To prevent the feed chain from freezing, do not store material

in the spreader.

• The gearbox is designed to only accept torque from the

electric motor. Therefore, DO NOT ATTEMPT TO FREE THE

CONVEYOR BY USING A PIPE OR SIMILAR TOOL TO MOVE OR

DISLODGE THE CHAIN. This action will void all warranties.

CAUTION

Do not over-tension the conveyor chain. This can cause

damage to the chain, bearings, and gear motor.

• Empty the spreader of all ice control material when not in use

to prevent a frozen feed chain & damage due to corrosion.

• Wash out the spreader when it is not in use. At the end of

the season wash out the spreader to remove all ice control

materials. Thoroughly dry all metal surfaces. Re-paint and oil

all previously painted surfaces and chains to protect from rust.

Properly store the spreader for the next season.

IMPORTANT

Check the Feed Chain tension periodically. Proper chain tension

is illustrated below. Be sure the chain is tensioned equally

on both sides. This adjustment is made on each side of the

spreader at the idler bearing.

Below are illustrations that show the baffles effect on the

spread pattern as viewed from the top of the spinner disk.

SPREADER MAINTENANCE

• Grease the following components regularly:

• Idler shaft bearings (2)

All baffles adjusted

down for a confined

spread pattern

Right baffle deflects

material down;

heavy on right side

Left baffle deflects

material down;

heavy on left side

Both internal

baffles out

Left baffle in,

Right baffle out

Right baffle in,

Left baffle out

Internal Baffle Adjustment

External Baffle Adjustment

• Drive shaft bearing (1)

• Feed Gate Jack

• Lubricate the conveyor chain at least once a week.

Use a mixture of 75% fuel oil and 25% SAE 10 oil in a

pressurized hand spray gun.

• Tighten all screw fasteners to recommended torques

after the first week of operation and annually thereafter.

If loose fasteners are found at any time, tighten to the

recommended torques. Replace any lost or damaged

fasteners or other parts immediately upon finding such

damage or loss. Check body mounting bolts every week.

Feed Chain Rear of Sill Extension

2" - 3"

21" - 25"

ITEM PART NO. QTY. DESCRIPTION

13010172 1WELDMENT UPPER, CHUTE

23010202 2WELDMENT, DEFLECTOR INNER

33010278 2RETAINER, DEFLECTORS INNER

4FWF025063007SS 12 WASHER, FLAT 1/4 SAE SS

5FCS025020075SS 8 SCREW, CAP 1/4-20 X 3/4 SST

6FNE025020031SS 8 NUT, NYLON INSERT 1/4-20 SST

73000269 2 WASHER, FLAT 1/2 USS, SST

83008853 2SPRING, SPINNER CHUTE BAFFLE

9FPC019000125 2 PIN, COTTER 3/16" X 1.25" ZN

10 3032824 1WELDMENT, LOWER CHUTE BOTTOM MOTOF

11 FCB037516100SS 4 BOLT, 3/8-16 X 1 CARRIAGE SST

12 FWF038100007SS 10 WASHER, FLAT 3/8 USS SST

13 FWL038069009SS 4 WASHER, LOCK RHS-3/8 SST

14 FNH038016028SS 4 NUT, 3/8-16 HEX SST

15 FCS038016100SS 6 SCREW, HHC 3/8-16 X 1 304 SST

16 3012506 2 BAFFLE SIDE, LOWER CHUTE

ITEM PART NO. QTY. DESCRIPTION

17 FNE038016044SS 6 NUT, NYLOCK 3/8-16 X 7/16 SST

18 BCP84620SS 3 PIN, CLEVIS 3/8 X 1.125 SST

19 FPC009000075SS 3 PIN, COTTER 3/32 X 3/4 STAINLESS

20 3012507 1 BAFFLE REAR, LOWER CHUTE

21 3030222 1GEAR MOTOR .4 HP SPINNER

22 FWL031058008SS 3 WASHER, 5/16 LOCK SST

23 FCS031018063SS 3 SCREW, HHC 5/16-18 X 5/8 SST

24 3030575 1 ENCLOSURE, GEAR MOTOR CHUTE

25 3025065 1BUSHING STRAIN RELIEF

26 3030182 1HUB, SPINNER POLY

27 3007113 1 PIN, CLEVIS, 5/16 X 2-1/2, .141 HOLE ZN

28 3014994 1PIN,COTTER,1/8IN X 1IN SST

29 3030179 1SPINNER 18" POLY CW

30 FWF031075006SS 4 WASHER, 5/16 SAE SST

31 FCS031018175SS 4 SCREW, HHC 5/16-18 X 1 3/4 SS

32 FNE031018034SS 4 NUT, NYLOCK 5/16-18 SS

Repair Parts - Chute

Bill of Materials

7 8

22 23

2728

ITEM PART NO. QTY. DESCRIPTION

13032621 1 HOPPER WELDMENT 10 FT 57 IN SST ELECTRIC

3034751 1

HOPPER WELDMENT 12 FT 9CUYD SST ELECTRIC

23001522 4 BOLT, CARRIAGE 1/2-13X1 SST

33001523 4 NUT, HX FLNG-1/2-13 SST

43034718 1BRACKET CONNECTORS

53010131 2WIPER, RUBBER

6FWF038100007SS 14 WASHER, FLAT 3/8 USS SST

7FCS038016125SS 6 SCREW, HHC-3/8-16X 1.25 SST

8FNE038016044SS 15 NUT, NYLOCK 3/8-16 X 7/16 SST

93019694 1 ADAPTER GEAR BOX

10 3034230 1 GEAR MOTOR 3/4 HP 12VDC 280:1

11 3032660 1 DRIVE SHAFT

12 KS402 1 KEY, 1/4 X 1/4X2

13 4F32SCR 1 BEARING FLANGE 2.0 DIA, 4 HOLES SET SCREW

14 3010989 2 KEY, SQUARE 1/2" X 2 1/2"

15 3010845 2 SPROCKET DRIVE, ASSEMBLY

16 1457150 1 CHAIN, 10 FT. D667H CONVEYOR

3034759 1 CHAIN, 12 FT. D667X CONVEYOR 1.5x.25 BARS

17 3010358 1IDLER SHAFT, ASSEMBLY

18 3010603 2 BEARING, HD TAKE-UP 1.5 DIA.

19 3026276 4 SCREW HH, 3/4-10 X 3.0 FULL THREAD, SST

20 3010659 8 NUT, HEX NYLOCK 3/4-10 SST

21 3023046 2BOLT, WELDED TAKE UP

22 3023022 2SPRING CHAIN TENSION

23 3023044 2TAKE-UP NUT WELDMENT

24 FNH063011054SS 2 NUT, HH 5/8-11 X 17/32 HIGH SST

25 3010312 1FEED GATE, WELDMENT

26 3032849 1 BRACKET, CHAIN CHUTE

27 3010443 1 JACK ASSEMBLY, FEED GATE

ITEM PART NO. QTY. DESCRIPTION

28 FCS031018300SS 1 SCREW, HH CAP 5/16-18 X 3 SST

29 FNE031018034SS 1 NUT, NYLOCK 5/16-18 SS

30 FCS025020100SS 4 SCREW, CAP HEX HD 1/4-20 X 1 SST

31 FWF025063007SS 4 WASHER, FLAT 1/4 SAE SS

32 FNE025020031SS 4 NUT, NYLON INSERT 1/4-20 SST

33 1499020 1LABEL, WARNING 1

34 1499035 2LABEL, WARNING 3

35 1499030 1 LABEL, CAUTION 1 (PAYLOAD)

36 1499045 1LABEL, WARNING 4

37 3010916 1 LABEL, SERIAL NUMBER

38 3010918 1 DECAL, POINTER FEED GATE

39 3010917 1 DECAL, GAUGE FEED GATE

40 3017730 2 CROSS MEMBER, INVERTED VEE

41 3017731 2HANGER, INVERTED VEE

42 3000269 8 WASHER, FLAT 1/2 USS, SST

43 3006723 16 SCREW, HEX HD 1/2-13x1.5 GR5 SS

44 FNE050013053SS 16 NUT, NYLOCK 1/2-13 SS

45 3032805 1DEFLECTOR, INVERTED VEE

3034757 1DEFLECTOR, INVERTED VEE

46 3032688 1 GRATE SUPPORT 10 FT, BLACK

3028914 1GRATE SUPPORT, WELDMENT

47 3025824 1 COVER, BEARING 4F32SCR

48 3026277 1 PLUG, BEARING COVER

49 3011132 3 DECAL, SALT DOGG, BLK/WHT ON CLR 18X6.3125

50 FCS038016100SS 4 SCREW, HHC 3/8-16 X 1 304 SST

51 3017121 2 BRACKET, RECEPTACLE SZ8 DEUTSCH

52 3016740 2 SCREW, HHC-3/8-16 X 1/2 SST

53 FCS038016075SS 3 SCREW, HHC-3/8-16 X 3/4 SST

54 FCS050013100SS 4 SCREW, HHC-1/2-13 X 1 SST

Repair Parts - Hopper Assembly

Bill of Materials

3 4

6 7

11 12

13 14 15

42 43

49 50

ITEM PART NO. QTY. DESCRIPTION

13032620 1 HOPPER ASM, 10 FT 57 IN SST ELECTRIC

3034750 1 HOPPER ASM 12 FT 9 CU YD ELECTRIC

23010180 1GUIDE, CHUTE

3FCS038016100SS 4 SCREW, HHC 3/8-16 X 1 304 SST

4FNE038016044SS 4 NUT, NYLOCK 3/8-16 X 7/16 SST

53010116 4 GRATE, WELDED HOPPER TOP

3015554 6GRATE, WELDED HOPPER TOP (6)

63032633 1 CHUTE ADJUSTBLE, LOW MOTOR

73032855 1HARDWARE KIT

Repair Parts - Spreader

Bill of Materials

83032854_B

9049 Tyler Blvd. • Mentor, Ohio 44060

Phone (440) 974-8888 • Fax (800) 841-8003

www.saltdogg.com

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