Burley Icarus 5 Manuel
Issue 2 February 2020
Installation Instructions
& User Manual
Icarus 5
Model 9605
READ ALL THE INSTRUCTIONS AND ENSURE YOU FULLY UNDERSTAND
THEM BEFORE USING THE STOVE
ECO Design 2022 ready
DEFRA approved - A Rated
THESE INSTRUCTIONS MUST BE LEFT WITH THE USER
FOR FUTURE REFERENCE
2
Table of Contents
Approvals...........................................................................................................................3
The Clean Air Act 1993 and Smoke Control Areas..............................................................3
Stove Specifications – Output and Efficiency .....................................................................4
Clearances to Combustibles...............................................................................................5
Hearths..............................................................................................................................5
Installation.........................................................................................................................5
Chimneys, Flues, Hearths and Surrounds...........................................................................6
Ventilation.........................................................................................................................8
Dimensions........................................................................................................................8
Room sealing your stove....................................................................................................9
Fitted upper restrictor plate.............................................................................................10
Fitted lower restrictor plate.............................................................................................10
Setting the minimum burn rate........................................................................................11
Lighting and operating the stove......................................................................................11
Maintenance and Upkeep................................................................................................14
Door Adjustment .............................................................................................................14
Sweeping the Chimney.....................................................................................................15
Ash Removal ....................................................................................................................15
Cleaning the Stove Body ..................................................................................................15
Care of Glass....................................................................................................................15
Maintenance and Safety..................................................................................................16
Guarantee conditions.......................................................................................................17
If you need further help… ................................................................................................17
Spare Parts.......................................................................................................................18
Customer & Installation Notes.........................................................................................20
PLEASE CAREFULLY CHECK YOUR STOVE FOR DAMAGE
OR DEFECTS PRIOR TO INSTALLATION.
WE CAN NOT EXCHANGE DAMAGED OR FAULTY
STOVES ONCE THEY HAVE BEEN FITTED.
3
Approvals
EN13240:2001 and EN13240 A2:2004
Thank you for purchasing a Burley Icarus 5 Wood Burning Stove we
hope you will be delighted with the super-efficient performance.
The stove is to be operated in accordance with these operating
instructions and with wood or wood-based fire logs only. It is approved
for intermittent operation within smoke control areas.
The Clean Air Act 1993 and Smoke Control Areas
Under the Clean Air Act local authorities may declare the whole or part
of the district of the authority to be a smoke control area. It is an offence
to emit smoke from a chimney of a building, from a furnace or from any
fixed boiler if located in a designated smoke control area. It is also an
offence to acquire an "unauthorised fuel" for use within a smoke control
area unless it is used in an "exempt" appliance ("exempted" from the
controls which generally apply in the smoke control area).
The Secretary of State for Environment, Food and Rural Affairs has
powers under the Act to authorise smokeless fuels or exempt
appliances for use in smoke control areas in England. In Scotland and
Wales this power rests with Ministers in the devolved administrations for
those countries. Separate legislation, the Clean Air (Northern Ireland)
Order 1981, applies in Northern Ireland. Therefore it is a requirement
that fuels burnt or obtained for use in smoke control areas have been
"authorised" in Regulations and that appliances used to burn solid fuel
in those areas (other than "authorised" fuels) have been exempted by
an Order made and signed by the Secretary of State or Minister in the
devolved administrations.
Further information on the requirements of the Clean Air Act can be
found here: https://www.gov.uk/smoke-control-area-rules
Your local authority is responsible for implementing the Clean Air Act
1993 including designation and supervision of smoke control areas and
you can contact them for details of Clean Air Act requirements
The Icarus 5 (9605) been recommended as suitable for use in smoke
control areas when burning wood logs.
4
Stove Specifications – Output and Efficiency
Maximum Efficiency 78.3%
Average Efficiency 77.7%
Nominal KW output: 5 KW
Wood Logs Results, 40 minute refuels
Parameter
Mean
Total efficiency
77.7%
Nominal heat
output
5.0kW
Mean CO
emission
(at 13% O2)
0.09%
Mean flue gas
temperature
272°C
Flue gas mass
flow
5.0g/s
Mean CxHy
emission (at
13% O2)
57mg/m³
Mean NOx
emission
(at 13% O2)
111mg/m³
DIN plus
particulates
(at 13% O2)
9mg/m³
All efficiencies in table are Net values
All above figures using wood at 14% moisture content (these figures
can vary if the moisture content is higher)
DO NOT CARRY OUT ANY WORK OR MAINTAINANACE ON THE STOVE
WHEN IT IS BURNING OR WHEN IT IS STILL HOT
THE STOVE IS NOT DESIGNED TO BE USED WITH THE DOOR OPEN!
AS WITH ALL STOVES, ALWAYS FIT A CARBON MONOXIDE DETECTOR
COMPLIANT WITH BS EN50291 IN THE ROOM
5
Clearances to Combustibles
300mm above, 250mm behind, 300mm to the sides.
Hearths
The stove requires a 12mm depth of non-combustible material placed
on a floor which can support a minimum of 91kg. Minimum hearth sizes
225mm in front, 150mm to the sides.
Installation
The Icarus 5 should be installed by an installer registered with a
competency scheme (i.e. HETAS/ELECSA England & Wales),
conforming to Building Regulations Part J and the installation must be
registered with the local council building control department. All local
regulations, including those referring to national and European
standards need to be complied with when installing the appliance.
Failure to comply with the above renders all guarantees and
liabilities of the manufacturer null and void.
By carefully following the instructions below you will enjoy many years
of warmth and enjoyment from your new Burley Stove.
300mm
300mm
250mm
Air control knob
Out = Low
In = High
6
The manufacturer will not guarantee or accept liability for any problem
that arises unless a local authority building control certificate has been
completed and a valid receipt or proof of purchase is presented from
the approved supplier.
The appliance should not be fitted closer to combustible materials, e.g.
wooden fire surround or stud wall, than is shown in the table above.
When fitted against a wall made of combustible material e.g. a wooden
stud wall with plasterboard, unless a 75mm thick non-combustible
material is used as a barrier, extra non-combustible material should be
fitted behind the stove if the distance from the wall is less than shown.
When fitted inside a masonry or similar non-flammable material recess,
e.g., fireplace opening, there is no minimum distance; although we
would advise a minimum of 50mm from any surface to allow for
convection.
Chimneys, Flues, Hearths and Surrounds
The ICARUS 5 stove is a radiant and convection stove. To ensure good
heat transfer into the room if the stove is fitted into a recess, and not
free standing, it is recommended a clearance of 100mm from the sides
of the stove and 50mm for the rear be maintained to allow a good flow
of air.
If a wooden beam is to be fitted, the distance from the rear of the beam
to the flue MUST BE 3 times the diameter of the flue e.g. 380mm if
using a 125mm flue pipe. If non-combustible material is placed
between the flue and the rear of the beam this should be at least
100mm thick.
7
A liner should be installed. It should have a diameter of at least 125mm
and are at least 3/4/5 meters in length and made of the correct solid fuel
grade stainless steel.
If fitted without a liner we are unable to cover under our guarantee the
performance of the stove.
The flue / chimney must be swept at least one a year and if you use
your stove throughout the year, sweeping twice a year is
recommended.
Flue draught requirements are a minimum of 12 Pascals. If it exceeds
25 Pascals under high output firing a draught stabiliser should be fitted.
If in doubt ask your stockist or dealer.
A closure plate should be fitted to ensure heat from the stove is
transferred into the room. The closure plate should include a soot door
to enable debris to be removed from the plate.
8
Ventilation
If the stove has been room sealed then no further ventilation is needed.
Houses built before 2008 do not require an air vent for this stove unless
draught proofing has reduced the air flow. This can be assessed by
carrying out a smoke test. Houses built from 2008 onwards will need
free flowing air of at least 2750mm2 permanently open and venting to
the outside of the property.
Dimensions
9
Room sealing your stove
An open chimney sucks the warm air from your room every hour, which
is replaced by cold air circulating around doors and windows therefore
cooling your home. The Icarus 5 has been designed to be easily room
sealed which means the air for your combustion is drawn directly from
outside, so more of the heat generated by your stove will stay in your
home. It is recommended to room seal your stove if possible, but not
essential.
The part number “ROOMSEAL/ICARUS” is for sealing through a wall
behind the stove.
The ducting attaches to the bottom rear of the stove using a spigot
supplied in the kit as illustrated below.
10
Fitted upper restrictor plate
This plate reduces the door aperture and helps prevent possible
spillage of smoke when refuelling. If your flue is unaffected by down
draughts and has a strong pull you may wish to remove it. To
necessitate this remove the two top boards by pushing them
alternatively upwards and rest them on top at the rear panel. Lift
restrictor clear and replace top boards.
Fitted lower restrictor plate
The lower restrictor plate prevents ash and dust from falling out of the
stove. It is possible to remove it by first taking out the two top boards.
Then tilt the rear board forwards and remove it. The lower side boards
can then be taken out and the plate removed. All the boards should
then be replaced in reverse order take care that the back board is fully
pushed down behind the base board.
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