Brute FT Series Manuel utilisateur
Installation and Operation Instructions Document 1483
H2412200-
WARNING
If the information in this manual is not
followed exactly, a re or explosion may
result causing property damage, personal
injury or loss of life.
Do not store or use gasoline or other
ammable vapors and liquids in the vicinity of
this or any other appliance.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not
use any phone in your building.
• Immediately call your gas supplier from a
nearby phone. Follow the gas supplier's
instructions.
• If you cannot reach your gas supplier, call
the re department.
Installation and service must be performed
by a qualied installer, service agency, or gas
supplier.
FOR YOUR SAFETY: This product must be installed and serviced by a professional service technician,
qualied in hot water boiler and heater installation and maintenance. Improper installation and/or operation
could create carbon monoxide gas in ue gases which could cause serious injury, property damage, or
death. Improper installation and/or operation will void the warranty.
AVERTISSEMENT
Assurez-vous de bien suivres les instructions
données dans cette notice pour réduire au
minimum le risque d’incendie ou d’explosion
ou pour éviter tout dommage matériel, toute
blessure ou la mort.
Ne pas entreposer ni utiliser d’essence ou ni
d’autres vapeurs ou liquides inammables dans
le à proximité de cet appareil ou de tout autre
appareil.
QUE FAIRE SI VOUS SENTEZ UNE ODEUR DE
GAZ:
• Ne pas tenter d’allumer d’appareils.
• Ne touchez à aucun interrupteur. Ne pas vous servir
des téléphones dans le bâtiment où vous vous
trovez.
• Appelez immédiatement votre fournisseur de
gaz depuis un voisin. Suivez les instructions
du fournisseur.
• Si vous ne pouvez rejoindre le fournisseur de
gaz, appelez le sservice des incendies.
L’installation et l’entretien doivent être assurés par
un installateur ou un service d’entretien qualié
ou par le fournisseur de gaz.
Installation and Operation
Instructions for
Wall-Mounted, Modulating
Gas, Condensing, Heating Only, Boiler
Model FTHW
• Natural Gas (NG) - Factory Conguration
• Propane Gas (LP) - Field-Convertible
100,000 BTU/h
140,000 BTU/h
199,000 BTU/h
THE FT SERIES
TABLE OF CONTENTS
SECTION 1 Introduction
1.1 About this Installation Manual .......................... 3
1.2 Included in the Box ........................................... 4
SECTION 2 Product Characteristics
2.1 Model Nomenclature (model number) .............. 5
2.2 Specications, 100MBH, 140MBH and 199MBH ... 6
2.3 Dimensions ...................................................... 9
2.4 Names of Components .................................. 11
2.5 Product Flow Paths and Characteristics ........ 13
SECTION 3 Safety Regulations
3.1 Safety Symbols .............................................. 14
3.2 Safety Precautions and Proper Use ............... 16
SECTION 4 Installation
NOTE: For Cascading Installations, please refer to
document 1349 ‘Cascading the FT Series Boiler’,
available online.
4.1 Location and Clearances ............................... 17
4.2 Wall Mount Bracket ........................................ 18
4.3 Combustion Air.................................... 19
4.4 Venting (Exhaust) ................................ 21
4.5 General Location Guideline ............................ 22
4.6 Locations for Vent Pipe Terminator ................ 23
4.6.1 Direct Venting Clearances ............................. 23
4.6.2 Venting Requirements in
the Commonwealth of Massachusetts ........... 24
4.7 Air Supply and Vent Connections ................... 26
4.7.1 Vent / Air Pipe Lengths ................................... 26
4.7.2 Direct Venting ................................................. 26
4.7.3 Indoor Combustion Air ................................... 27
4.8 Vent / Air Pipe Termination ............................. 27
4.9 Gas Supply and Piping........................ 30
4.10 Gas Supply Pressure ..................................... 35
4.11 Gas Setup and Adjustment ............................ 36
4.12 High Altitude Installations. ........................... 37
4.13 Natural Gas to Propane Conversion ........... 38
4.14 Plumbing Guidelines........................... 42
4.14.1 External Plumbing and
Water Connection Guidelines ......................... 42
4.14.2 Applicable Backow Preventer ....................... 42
4.14.3 Diaphragm type Expansion tank .................... 42
4.14.4 Zoning with zone valve ................................... 43
4.14.5 Zoning with circulation pumps ........................ 44
4.14.6 Indirect Water Heating .................................... 45
4.14.7 Multiple units using zones pumps
and an indirect for DHW ................................ 46
4.15 Pressure Relief Valve ..................................... 47
4.16 Disposal of Condensate...................... 48
4.17 Electrical Wiring Connections ........................ 49
4.18 DIP Switches .................................................. 50
4.19 Control Board, Electrical Diagram ................. 51
4.20 Ladder Diagram ............................................. 52
4.21 Electrical Connections (table) ........................ 53
SECTION 5 Control Display and Operation
5.1 Control Dial and Buttons ................................ 55
5.2 LCD Overview ............................................... 56
5.3 Operating Mode ............................................. 57
5.4 Setting the Clock ............................................ 58
5.5 CH Set Point Change Mode ........................... 59
5.6 Status Display Mode ...................................... 60
5.7 Installer Mode ................................................. 61
5.8 Storage Mode ................................................ 64
5.9 Outdoor Reset Adjustment ............................. 65
5.10 External Set Point Temperature Control ......... 65
5.11 Error Mode ..................................................... 66
SECTION 6 Error Codes
6.1 Error Code Table ............................................ 67
6.2 Fault Tree Analysis ........................................ 70
SECTION 7 Trouble Shooting
7.1 Diagnostics ..................................................... 72
7.2 Suggested Corrective Actions ........................ 73
SECTION 8 Maintenance
8.1 Annual Startup & General Maintenance ......... 75
8.2 Flushing the Boiler ......................................... 76
8.3 Freeze Protection ........................................... 77
SECTION 9 Installation Check
9.1 Quick View ..................................................... 78
9.2 Final Check Lists ............................................ 79
SECTION 10 Parts
10.1 Parts Lists & Illustrations (model 100) ............ 80
10.2 Parts Lists & Illustrations (model 140) ............ 86
10.3 Parts Lists & Illustrations (model 199) ............ 92
The FT Series Heating Only, Boiler Page 3
8page (80~140)
15
529.0"
3
10
3
5
11
17
A B CD
E
F
2.0"
210
3/8”
1/2”
3/4”
3/4”
3/4”
7/8”
3/8”
3/4”
3/8”
1/2”
TOP VIEW
BOTTOM VIEW
FRONT
VIEW
For details on Combustion Air
and Venting, See page 19
through to page 27
For details on Gas
Connections, See page 30
through to page 38
For details on Plumbing for Central
Heat and Condensate, See page
42 through to page 48
This manual provides the
information necessary for
the installation, operation,
and maintenance of the
FT Series Wall Mounted,
Heat Only Boiler.
All installations must be made in
accordance with
1) American National Standard Z223.1/
NFPA54-Latest Edition “National Fuel
Gas Code” or
2) CSA B149.1 “Natural Gas and
Propane Installation Code” and with
the requirement of the local utility or
other authorities having jurisdiction.
Such applicable requirements
take precedence over the general
instructions contained herein.
All electrical wiring is to be done in
accordance with the local codes, or in
the absence of local codes, with: 1) The
National Electrical Code ANSI/NFPA
No. 70-latest Edition, or 2) CSA STD.
C22.1 “Canadian Electrical Code - Part
1”. This appliance must be electrically
grounded in accordance with these
codes.
All application and installation
procedures must be read
and reviewed completely
before proceeding with
the installation. Consult
the factory, or your local
factory representative, with
any problems or questions
regarding this equipment.
Experience has shown that
most operating problems
are caused by improper
installation.
For details on Electrical
Connections,
See page 49 through
to page 53
SECTION 1 Introduction
1.1 About this
Installation Manual
Thermostat
Connection or end
switch of multi-
zone relay panel
CH
Pump External
Input
DHW
Sensor
Cascade
Sensor
Low Water
Cut O
(jumpered)
Outdoor
Sensor
DHW
Pump
0 - 10V
CH PUMP DHW PUMP
L N GL N G T T O / S
0-10V
INPUT
CASCADE
SYSTEM
SENSOR
DHW TEMP
SENSOR
L W C
Page 4
Item Description Qty
Wall Mounted Boiler
FTHW (all sizes) 1
Installation Instructions and
User’s Manual 1
Condensate Hose 1
Wall Mount Bracket 1
2 types of Wall Anchors 4
Pressure Relief Valve
(CH LINE 3/4
˝
30psi)
Model: CASH ACME F-82
1
Mesh Screens
3” 2
1.2 Included in the Box
4
FT1894
The FT Series Heating Only, Boiler Page 5
1.2 Included in the Box (continued)
2 3 4 5 6 7 8 9 10 11 12 13
F T H W A 2 X N
SERIES
FT
H - Heating Only
SIZE
MBTU/h
100
140
199
FUEL
N - Natural
P - Propane
CONFIG
W -Wall Hung
ALTITUDE
A - 0 -10,000 Feet
REVISION
2 - Second
OPTIONS
X - Standard
PUMP
N - with Pump
1
M
SECTION 2 Product Characteristics
2.1 Model Nomenclature (model number)
The Model Nomenclature is shown on your Rating Plate and consists of a series of letters and numbers
( Nomenclature ) that further identies the characteristics of your FT Series Boiler.
Items Descriptions Qty
Propane Conversion Orice 1
O-Ring and Gasket Kit 1
Outdoor Temperature Sensor
with anchors and screws
MODEL NUMBER
Auto Fill Valve and Backow Preventer Valves are NOT included (Field Supplied).
Page 6
Model Name FTHW100
Gas Input Rate MAX 100,000 Btu/h
MIN 20,000 Btu/h
Installation Indoor / Wall hung type
Flue System Sealed Combustion Direct / Single Vent /Sidewall
Vent
Vent Run / Vent Material 2˝(50ft), 3˝(100ft) Schedule 40 CPVC, PP, PVC
Orice Size NG 0.181” (4.6 mm)
LP 0.142” (3.6 mm)
Gas Supply Pressure NG 3.5˝ WC to 10.5˝ WC
LP 8.0˝ WC to 13.0˝ WC
Manifold Pressure
Gas type LP NG
Max re
-0.075” WC (+/- 0.01) -0.070” WC (+/- 0.01)
Min re
0.003” WC (+/-0.001) 0.000” WC (+/- 0.001)
Power Supply
Main Supply 120V 60Hz / 4A
Maximum Power
Consumption 160W
Ignition System Direct Electronic Ignition / Automatic Flame
Sensing
Burner System Single Orice Premixed Fuel Modulation Metal
Ceramic Infrared
Gas Valve System Combination modulating (Current proportional)
Dimensions W17 ⅜˝ - H29.0˝ – D14 ⅞˝
Shipping Weight 98 lbs (44 kg)
Main Controller / Control Display NGTB-900CP / P-950EH
Water Pressure CH Min 15 ~ Max 30 PSI
Connection Sizes
CH Supply/Return 1 ¼˝ NPT
Gas Inlet 3/4˝ NPT
Materials
Casing Cold Rolled Carbon Steel
Heat Exchanger Primary Heat Exchanger : Stainless Steel
Sub Heat Exchanger : Stainless Steel
Safety Devices
Optical Flame Sensor, Low Water Cut O Sensor,
Flue Gas Limit Sensor, Overheat Cut O Device,
Gas Valve Operation Detector,
Water Temperature Sensor, Over-heat Limit Switch,
Air Pressure Sensor
2.2 Specications, 100 MBH
The FT Series Heating Only, Boiler Page 7
2.2 Specications, 140 MBH
Model Name FTHW140
Gas Input Rate MAX 140,000 Btu/h
MIN 14,000 Btu/h
Installation Indoor / Wall hung type
Flue System Sealed Combustion Direct / Single Vent /Sidewall
Vent
Vent Run / Vent Material 2˝(50ft), 3˝(100ft) Schedule 40 CPVC, PP, PVC
Orice Size NG
0.244” (6.2 mm)
LP
0.185” (4.7 mm)
Gas Supply Pressure NG 3.5˝ WC to 10.5˝ WC
LP 8.0˝ WC to 13.0˝ WC
Manifold Pressure
Gas type LP NG
Max re
-0.130” WC (+/- 0.01) -0.100” WC (+/- 0.01)
Min re
0.004” WC (+/- 0.001) 0.002” WC (+/- 0.001)
Power Supply
Main Supply 120V 60Hz / 4A
Maximum Power
Consumption 160W
Ignition System Direct Electronic Ignition / Automatic Flame Sensing
Burner System Single Orice Premixed Fuel Modulation Metal
Ceramic Infrared
Gas Valve System Combination modulating (Current proportional)
Dimensions W17 ⅜˝ - H29.0˝ – D14 ⅞˝
Shipping Weight 102 lbs (46 kg)
Main Controller / Control Display NGTB-900CP / P-950EH
Water Pressure CH Min 15 ~ Max 30 PSI
Connection Sizes
CH Supply/Return 1 ¼˝ NPT
Gas Inlet 3/4˝ NPT
Materials
Casing Cold Rolled Carbon Steel
Heat Exchanger Primary Heat Exchanger : Stainless Steel
Sub Heat Exchanger : Stainless Steel
Safety Devices
Optical Flame Sensor, Low Water Cut O Sensor,
Flue Gas Limit Sensor, Overheat Cut O Device,
Gas Valve Operation Detector,
Water Temperature Sensor, Over-heat Limit Switch,
Air Pressure Sensor
Page 8
2.2 Specications, 199 MBH
Model Name FTHW199
Gas Input Rate MAX 199,000 Btu/h
MIN 19,900 Btu/h
Installation Indoor / Wall hung type
Flue System Sealed Combustion Direct / Single Vent / Concentric
Vent
Vent Run / Vent Material 2˝(50ft), 3˝(100ft) Schedule 40 CPVC, PP, PVC
Orice Size NG 0.326˝ (8.3mm)
LP 0.250” (6.35 mm)
Gas Supply Pressure NG 3.5˝ WC to 10.5˝ WC
LP 8.0˝ WC to 13.0˝ WC
Manifold Pressure
Gas type LP NG
Max re
-0.169” WC (+/- 0.01) -0.129” WC (+/- 0.01)
Min re
-0.015” WC (+/- 0.001) -0.015” WC (+/- 0.001)
Power Supply
Main Supply 120V 60Hz / 4A
Maximum Power
Consumption 160W
Ignition System Direct Electronic Ignition / Automatic Flame Sensing
Burner System Single Orice Premixed Fuel Modulation Metal Ceramic
Infrared
Gas Valve System Combination modulating (Current proportional)
Dimensions W19 ⅝˝ - H32.0˝ – D16 ¼˝
Shipping Weight 118 lbs (54 kg)
Main Controller / Control Display NGTB-900CP / P-950EH
Water Pressure Min 15 ~ Max 30 PSI
Connection Sizes
CH Supply/Return 1 ¼˝ NPT
Gas Inlet 3/4˝ NPT
Materials
Casing Cold Rolled Carbon Steel
Heat Exchanger Primary Heat Exchanger : Stainless Steel
Sub Heat Exchanger : Stainless Steel
Safety Devices
Optical Flame Sensor, Low Water Cut O Sensor, Flue
Gas Limit Sensor, Overheat Cut O Device,
Gas Valve Operation Detector,
Water Temperature Sensor, Over-heat Limit Switch,
Air Pressure Sensor
The FT Series Heating Only, Boiler Page 9
8page (80~140)
15
529.0"
3
10
3
5
11
17
A B CD
E
F
2.0"
210
3/8”
1/2”
3/4”
3/4”
3/4”
7/8”
3/8”
3/4”
3/8”
1/2”
TOP VIEW
BOTTOM VIEW
FRONT
VIEW
Description Diameter
A Air Intake Collar 3˝
BVent Pipe Collar 3˝
C'CH' Supply 1 ¼˝
D'CH' Return 1 ¼˝
E Gas Inlet 3/4˝
F Condensate Line 1/2˝
FTHW 100 / 140 Heating only boiler
2.3 Dimensions
Page 10
Description Diameter
A Air Intake Collar 3˝
BVent Pipe Collar 3˝
C'CH' Supply 1 ¼˝
D'CH' Return 1 ¼˝
E Gas Inlet 3/4˝
F Condensate Line 1/2˝
9page (199)
16
532.0"
3
7
13
19
AB
4
11
CD
E
F
2.0"
211
7/8”
5/8”
3/4”
1/2”
5/8”
3/4”
7/8”
1/4”
3/4”
1/4”
TOP VIEW
BOTTOM VIEW
FRONT
VIEW
FTHW 199 Heating only boiler
2.3 Dimensions
Ce manuel convient aux modèles suivants
1
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