Brinkmann 810-6570-F Instructions de montage

Natural Gas Conversion

Instructions for Model 810-6570-F

Natural Gas Conversion Kit Sold Separately

Conversion au gaz naturel

Instructions pour le modèle 810-6570-F

Trousse de conversion au gaz naturel vendue séparément

Use Brinkmann Natural Gas Conversion Kit Model 812-8004-F

Utiliser la trousse de conversion au gaz naturel pour

modèle 812-8004-F de Brinkmann

PROFESSIONAL INSTALLATION MANUAL

MANUEL D’INSTALLATION PROFESSIONNELLE

NOTICE TO

PROFESSIONAL INSTALLER:

LEAVE THESE INSTRUCTIONS WITH THE

GRILL OWNER FOR FUTURE REFERENCE.

AVERTISSEMENT À L’INTENTION DE

L’INSTALLATEUR PROFESSIONNEL:

VEUILLEZ LAISSER CES INSTRUCTIONS AU

PROPRIÉTAIRE DU GRIL POUR

CONSULTATION ULTRIEURE.

HAZARDOUS EXPLOSION MAY RESULT IF THESE

WARNINGS AND INSTRUCTIONS ARE IGNORED. READ

AND FOLLOW ALL WARNINGS AND INSTRUCTIONS IN

THIS MANUAL TO AVOID PERSONAL INJURY, INCLUDING

DEATH OR PROPERTY DAMAGE.

WARNING AVERTISSEMENT

IL EST IMPÉRATIF DE SUIVRE LES INSTRUCTIONS ET DE

RESPECTER LES AVERTISSEMENTS, SANS QUOI DES

EXPLOSIONS DANGEREUSES PEUVENT SURVENIR.

VEUILLEZ LIRE ET RESPECTER TOUS LES AVERTISSEMENTS

ET TOUTES LES INSTRUCTIONS QUE CONTIENT CE MANUEL

AFIN D’ÉVITER LES BLESSURES CORPORELLES, DONT LA

MORT ET LES DOMMAGES MATÉRIELS.

SAVE THIS MANUAL FOR FUTURE REFERENCE

VEUILLEZ CONSERVER CE MANUEL COMME RÉFÉRENCE

ASSEMBLY AND OPERATING INSTRUCTIONS

INSTRUCTIONS D’ASSEMBLAGE ET DE FONCTIONNEMENT

CONVERTS THE BRINKMANN GRILL MODEL NUMBER 810-6570-F

FROM PROPANE TO NATURAL GAS.

CONVERTIT DU GAZ PROPANE (PÉTROLE LIQUÉFIÉ) AU GAZ

NATUREL LES GRILS BRINKMANN SUIVANT : 810-6570-F.

WE WANT YOU TO USE YOUR CONVERSION KIT FOR YOUR GRILL AS SAFELY AS POSSIBLE.

THE PURPOSE OF THIS SAFETY ALERT SYMBOL IS TO ATTRACT THE ATTENTION TO

POSSIBLE HAZARDS AS THE GRILL IS CONVERTED AND USED AS A NATURAL GAS GRILL.

WHEN YOU SEE THE SAFETY ALERT SYMBOL

PAY CLOSE ATTENTION TO THE INFORMATION WHICH FOLLOWS!

READ ALL SAFETY WARNINGS AND INSTRUCTIONS CAREFULLY

BEFORE CONVERTING AND OPERATING YOUR GRILL.

DANGER

IMPORTANT SAFETY WARNINGS

1. Do not store or use gasoline or other ammable liquids or vapors in the vicinity of this or any other appliance.

2. An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance.

WARNING

Installer Company or Service Name: _______________________________________________

Technician Name:____________________________________Installation Date:_____________

Failure to follow the instructions as written, or installation by other than

a trained professional, will void all manufacturer warranties.

WARNING

This conversion kit shall be installed by a professional service technician in accordance with the

manufacturer’s instructions as specified by the codes and requirements of the authority having jurisdiction.

The information in these instructions must be followed to minimize the risk of fire or explosion or to prevent

property damage, personal injury or death. The qualified service agency performing this conversion assumes

responsibility for the proper conversion of the appliance of this kit.

Model Number: ____________________________________

Serial Number:_____________________________________Date Purchased: ____________

IMPORTANT: FILL OUT PRODUCT RECORD INFORMATION BELOW.

IF YOU SMELL GAS:

1. SHUT OFF GAS TO THE APPLIANCE.

2. EXTINGUISH ANY OPEN FLAME.

3. OPEN LID.

4. IF ODOR CONTINUES, KEEP AWAY FROM APPLIANCE AND IMMEDIATELY CALL YOUR GAS SUPPLIER OR

YOUR FIRE DEPARTMENT.

General Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Assembly Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8

Connecting to Natural Gas Source . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Leak Testing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Pre-start Check List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Lighting Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Warranty Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover

TABLE OF CONTENTS

DANGER: Indicates an imminently hazardous situation which, if not avoided, will result

in death or serious injury.

WARNING: Be alert to the possibility of serious bodily injury if the instructions are not

followed. Be sure to read and carefully follow all of the messages.

CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result

in minor or moderate injury.

INSTALLATION INFORMATION:

The installation of this appliance must be in accordance with:

All applicable local codes, or in the absence of local codes, either:

• National Fuel Gas Code ANSI Z223.1 NFPA 54

• Natural Gas and Propane Installation Code: CAN/CGA B149.1

• Natural Gas Installation Code: CAN/CGA B149.1 (Canada)

This kit converts your grill for natural gas use at 7 inch water column supply pressure. To check your pressure

contact your local natural gas company. If the supply pressure is different than 7 inch, contact a

professional

service technician

for assistance. Not for use with LP gas.

WARNING

• FOR OUTDOOR USE ONLY. DO NOT operate indoors or in an enclosed area such as a garage, shed

or breezeway.

• Use your grill OUTDOORS in a well ventilated space away from dwellings or other buildings to

prevent dangers associated with gas accumulation and toxic vapors. We recommend your grill be

situated at least 10 feet (3.1 m) from buildings.

• Maintain a minimum clearance of 36 inches (91 cm) between all sides of grill and walls or other

combustible material. DO NOT use grill under overhead unprotected combustible construction.

• DO NOT use or install this grill in or on a recreational vehicle and/or boat.

FOR COVERS, ACCESSORIES AND OTHER PRODUCTS, PLEASE VISIT US ONLINE AT:

WARNING

GENERAL WARNINGS

• Never use liquid propane gas in a unit designed for natural gas.

• Never use charcoal or wood briquette in a gas grill. Flavoring chips must be contained in a metal

smoking box to contain ash and prevent res.

• Leak test all connections before rst use, even if grill was purchased fully assembled.

• Never check for leaks using a match or open ame.

CAUTION: Strong odors, colds, sinus congestion, etc. may prevent the detection of natural gas.

Use caution and common sense when testing for leaks.

• Always keep your gas grill free and clear of gasoline, lighter uid, paint thinner, or other ammable

vapors and liquids or combustible materials.

• Always check the grill prior to each use as indicated in the “Pre-Start Check List” section of this

manual.

• Only use the specic orice designated for your grill model. Always double check the millimeter

size on the side of the orice tip prior to installation. Use of any other orice could lead to personal

injury, property damage and void your grill warranty.

• DO NOT obstruct the ow of combustion or ventilation air.

• Keep children and pets away from hot grill. DO NOT allow children to use or play near this grill.

• DO NOT leave the grill unattended while in use.

• DO NOT allow the gas hose to come in contact with hot surfaces.

• DO NOT allow grease from drain hole to fall on hose.

• Keep any electrical supply cords away from water or heated surfaces.

• Keep a re extinguisher on hand acceptable for use with gas products. Refer to your local authority

to determine proper size and type.

• For household use only. DO NOT use this grill for anything other than its intended purpose.

• DO NOT use while under the inuence of drugs or alcohol.

• Grill is hot when in use. To avoid burns:

• DO NOT attempt to move the grill.

• Lock the wheels so the unit does not accidentally move.

• Wear protective gloves or oven mitts.

• DO NOT touch any hot grill surfaces.

• DO NOT wear loose clothing or allow hair to come in contact with grill.

USE CAUTION AND COMMON SENSE WHEN OPERATING YOUR GAS GRILL.

FAILURE TO ADHERE TO THE SAFETY WARNINGS AND GUIDELINES IN THIS MANUAL

COULD RESULT IN SEVERE BODILY INJURY OR PROPERTY DAMAGE.

SAVE THIS MANUAL FOR FUTURE REFERENCE.

Connection should be made by a professional service technician. Supply the technician with a copy of these

instructions. Incorrect connection can result in a gas leak with possibility of re.

DANGER

PARTS CONTENTS

ASSEMBLY INSTRUCTIONS

YOU MUST BE A

PROFESSIONAL SERVICE TECHNICIAN

TO CONVERT THIS GRILL.

READ ALL SAFETY WARNINGS & ASSEMBLY INSTRUCTIONS CAREFULLY

BEFORE ASSEMBLING OR OPERATING THE CONVERTED GRILL.

The following tools are required to assemble the Conversion Kit:

• Phillips and Flathead Screwdrivers • Adjustable Wrench • 3/4” Wrench

Not all parts contained in this conversion kit are needed during installation.

Inspect contents of the box to ensure all parts are included and undamaged.

FOR COVERS, ACCESSORIES AND OTHER PRODUCTS, PLEASE VISIT US ONLINE AT:

1.32mm

1.32 mm Valve Orifice x 1 Pc.

(YELLOW)

Large

Stop Plate

x 7 Pcs.

Small

Stop Plate

x 2 Pcs.

Gas Orifice Tool

Small Wrench

Conversion Kit Sticker

10’ Natural Gas Hose

Large Wrench

1.25mm

1.25 mm Valve Orifice x 2 Pcs.

(GREEN)

1.35 mm Valve Orifice x 2 Pcs.

(RED)

1.35mm 1.51mm

1.51 mm Valve Orifice x 1 Pc.

(BLUE)

This grill has

been converted

to natural gas.

Stop Pins x 9 Pcs.

CAUTION: Some parts may contain

sharp edges. Wear

protective gloves if

necessary.

WARNING: Only use the specific orifice

designated for your grill

model. Always double

check the millimeter size

on the side of the orifice tip

prior to installation. Use of

any other orifice could lead

to personal injury, property

damage and void your grill

warranty.

Note: Make sure all control knobs are

in the off position, LP tank valve

is closed and tank is

disconnected

from regulator and removed

from grill.

Step 1

Using an adjustable wrench to hold

the gas manifold connection secure,

use a 3/4” wrench to loosen the hose

connection nut. Replace existing LP hose/

regulator assembly with natural gas 10’

hose assembly. Tighten the connection

carefully using two wrenches.

Step 2

Open hood and remove warming rack,

cooking grills and heat shields. Set aside

for later use.

CONVERSION

INSTRUCTIONS

810-6570-F

Gas Manifold Nut

10’ Natural Gas Hose

READ INSTRUCTIONS

BEFORE LIGHTING:

1.Open lid during lighting.

2.Select a burner to be lit. Push and turn

controlknob of that burner to “HIGH”.

Presselectronic igniter and hold for

3-5seconds.

3.If ignition does not occur in 5 seconds,

turncontrol knob to “OFF”, wait

5minutes and repeat lighting

procedure.

VEUILLEZ LIRE LES INSTRUCTIONS

AVANTL'ALLUMAGE :

1.Ouvrez le couvercle avant d’allumer

lebrûleur.

2.Décidez quel brûleur allumer en

premier.Appuyez et faites tourner

lebouton de réglage de ce brûleur

sur"élevé". Appuyez la bougie

électroniqueet maintenez-la

aumoins 3-5 secondes aﬁn

d’allumerle brûleur.

3.Si le brûleur ne s’allume pas dans

les5 secondes, faites tourner

lebouton de réglage sur "éteint",

attendez5 minutes et répétez la

procédured’allumage.

Step 3

Remove hitch pin and screw from each

burner “foot.” Carefully lift each burner

up and away from valve openings. Set

aside for later use.

Step 4

Use the gas orifice tool to remove the

LP brass orifice from each main burner

valve, through the hole on the firebox

front panel.

Step 5

Remove sear burner cooking grate.

Remove two screws in sear burner lid

and set lid aside. Remove screw to

detach and remove sear burner.

Step 6

Use the gas orifice tool to remove the

LP brass orifice from sear burner valve,

through the hole on the firebox front

panel. The side burner and sear burner

valve orifice is under the side shelf.

Note: All orifices of the grill are

double orifices (LP gas and

natural gas). You only remove

the LP gas orifice tip.

LP Gas Orifice

Gas Orifice Tool

Side View

Firebox Front Panel

Hitch Pin

Crossover Channel

Screw

Back of Grill

Front of Grill

Step 7

Remove all the control knobs from the

control panel and set aside for later use.

Step 8

Insert stop pin into each control knob

bezel by screwing into threaded hole as

shown.

Step 9

Figure 1 shows valve stem and bezel with

the control knob removed. Take six large

stop plates from the component card

and place them over the valve stems as

illustrated (Figure 2). Take the small stop

plate from the component card and place

it over the smoker (Figure 3).Verify the tab

and the stamped letter on the stop plates

face out. Replace control knobs when

finished.

WARNING: We recommend and

request that you do not

remove the control panel

in order to access the LP

gas orifices. If you choose

to remove the control

panel, you must replace

the control panel bezels

exactly as illustrated

in Figure 2. Failure to

replace the bezels as

illustrated could lead to

personal injury and/or

property damage.

Step 10

Carefully replace each burner, making

sure burner openings slide over valve

nozzles. Replace each main burner “foot”

using screws and hitch pin that were set

aside in step 4. Replace side burner using

hitch pin set aside in step 2. Replace sear

burner and lid using screws that were set

aside in step 5.

Step 11

Replace warming rack, cooking grills, heat

shields.

Note: Follow directions in the leak

testing section of this manual

before using this grill.

Stop Pin

Figure 1

Stop Pin

Figure 2

Stop PlateTab

Figure 3

Stop Plate

Tab

Stop Pin

READ INSTRUCTIONS

BEFORE LIGHTING:

1. Open lid during lighting.

2. Select a burner to be lit. Push and turn

controlknob of that burner to “HIGH”.

Presselectronic igniter and hold for

3-5seconds.

3. If ignition does not occur in 5 seconds,

turncontrol knob to “OFF”, wait

5minutes and repeat lighting

procedure.

VEUILLEZ LIRE LES INSTRUCTIONS

AVANTL'ALLUMAGE :

1. Ouvrez le couvercle avant d’allumer

lebrûleur.

2. Décidez quel brûleur allumer en

premier.Appuyez et faites tourner

lebouton de réglage de ce brûleur

sur"élevé". Appuyez la bougie

électroniqueet maintenez-la

aumoins 3-5 secondes aﬁn

d’allumerle brûleur.

3. Si le brûleur ne s’allume pas dans

les5 secondes, faites tourner

lebouton de réglage sur "éteint",

attendez5 minutes et répétez la

procédured’allumage.

810-6570-F ROTISSERIE BURNER

CAUTION: Only use specified natural gas

orifice for your grill.

Note: It is helpful to keep the screws

with the components as they are

removed for ease of reassembly.

Step 12

Remove the three screws of panel from front

side of grill to gain access to the rotisserie

LP brass orifice on back side of grill. Set aside

for later use.

Step 13

Using an adjustable wrench to hold the gas

line secure, use the open end wrench provided

to loosen the gas line retaining nut. With the

rotisserie gas supply line detached from the

housing, use two wrenches to remove the

LP brass orifice from the gas supply line.

Replace the LP gas brass orifice with the

proper natural gas orifice. (1.35 mm RED)

Note: Bending the hose could damage the

supply line.

Step 14

Reattach gas supply line to the rotisserie

housing by securing with the retaining nut

removed in Step 13.

Note: Leave the back panel off until the

end of conversion and all gas leak

testing has been completed.

Step 15

Re-install rotisserie cover using the bolts that

were set aside in Step 12.

1.35 mm

Existing Rotisserie LP

Gas Orifice

Retaining Nut

Brass Orifice

Replacement Rotisserie

Natural Gas Orifice

(identified by number)

Rotisserie Burner 1.35 mm (RED)

Cover Bolts

CONNECTING YOUR GRILL TO THE NATURAL GAS SOURCE

1. Coat pipe nipple with gas resistant teon tape or pipe dope. Tighten quick-disconnect coupling onto

pipe nipple that leads to natural gas supply (Figure A).

2. After grill is completely assembled, make sure natural gas supply valve is “OFF” and then connect

natural gas hose to socket. Push sleeve back on socket (Figure B) and insert plug until sleeve snaps

forward, locking plug into socket. Be sure to leak test these connections prior to use.

Pipe nipple

Quick-disconnect

coupling Plug

Push sleeve back to attach

Sleeve

Socket

Natural gas supply

Natural gas supply Hose

Hose

Insert cover when hose is disconnected

DISCONNECTING YOUR GRILL FROM THE NATURAL GAS SOURCE

1. Turn natural gas supply valve “OFF”

2. To disconnect, push sleeve back and pull plug out of sleeve.

(Figure A)

(Figure B)

Supply valve

Pipe Fitting Flare Fitting

When attaching the quick disconnect to your natural gas supply line, use a pipe tting,

DO NOT use a are tting.

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