Briggs & Stratton 1653 Manuel utilisateur

PORTABLE GENERATOR

GI_NEATEUR PORTATIF

GENERAOOR PORTATIL

Model 01654 Shown

Questions? Help is just a moment away!

Vous avez des questions? Vous n'avez pas besoin d'aller loin pour trouver de I'aide!

Preguntas? La ayuda es justa un momento lejos!

Call: Generator Helpline -1-800-743-4115 M-F 8-5 CT

Appelez: Ligne d'assistance de G_n_rateur -1-800-743-4115 M-F 8-5 CT

Llamada:Generador Helpline - 1-800-743-4115 M-F 8-5 CT

BRIGGS &STRATTON POWER PRODUCTS GROUP, LLC

I!!!!!!J,.FF.RSON.W..ON=N.U.S.A.

TABLE OF CONTENTS

SafetyRules.................................... 2-4

Assembly...................................... 5-7

Operation .................................... 8- II

Maintenance.................................... 12

Storage........................................ 13

Troubleshooting ................................. 14

Warranty ...................................... 15

EQUIPMENT

DESCRIPTION

_Read this manual carefully and become

familiar with your generator. Know its

applications, its limitations and any hazards

involved.

The generators are anengine-driven, revolving field,

alternating current (AC) generator. It was designedto supply

electrical power for operating compatible electrical lighting,

appliances,tools and motor loads.Thegenerator's revolving

field is driven at about 3,600rpm by a single-cylinder engine.

CAUTION! DO NOT exceed the generator's

wattage/amperagecapacity.See"Don't Overload

Generator" on page I I.

Everyeffort hasbeen madeto ensurethat informationin this

manualisaccurateand current. However,we reserve the

right to change,alter or otherwise improvethe product and

this document at anytime without prior notice.

The EmissionControl Systemfor this generator iswarranted

for standardsset by the EnvironmentalProtection Agency.For

warranty informationrefer to the engineowner's manual.

In the State of California a spark arrester isrequired by lawI

(Section 4442 of the California PublicResources Code).

Other states may havesimilar laws.Federallawsapplyon

federal lands.If you equip the muffler with a spark arrester,

it must be maintained in effective working order.

SAFETY RULES

This is the safety alert symbol. It is used to

alert you to potential personal injury hazards.

Obey all safety messages that follow this

symbol to avoid possible injury or death.

The safety alert symbol (_.) isusedwith a signalword

(DANGER, CAUTION,WARNING), a pictorial and/or a

safety messageto alert you to hazards.DANGER indicates

a hazardwhich, ifnot avoided,will result in death or serious

injury.WARNING indicatesa hazardwhich,if not avoided,

couldresult in death or serious injury.CAUTION

indicatesa hazardwhich, ifnot avoided,might result in

minor or moderate injury.CAUTION, when used

without the alert symbol, indicatesa situation that could

result in equipment damage.Follow safety messagesto

avoid or reduce the risk of injuryor death.

WARNING

The engine e_duct contains

chemicals known to the State of California to cause

cancer, b rth defects, or other reproduct ve harm.

Hazard Symbols and Meanings

Electrocution Electrical Shock Electrical Shock

Toxic Fumes

Explosive Pressure

Explosion Fire

Chemical Burn Hot Surface

DANGER

Operate generator ONLY outdoors.

Keep at least 2 feet of clearance on all sides of generator for

adequateventilation.

DO NOT operate generator insideanybuildingor enclosure,

includingthe generator compartment ofa recreationalvehicle(RV).

DANGER

When usinggenerator for backup power, notify utility

company.Use approved transfer equipment to isolate

generator from electric utility.

Use aground circuit fault interrupter (GFCi) in any damp or

highly conductive area, suchas metal decking or steel work.

DO NOT touch bare wires or receptacles.

DO NOT usegenerator with electrical cords which are worn

frayed, bare or otherwise damaged.

DO NOT operate generator inthe rain.

DO NOT handle generator or electrical cords while standing

in water, while barefoot, or while handsor feet are wet.

DO NOT allow unqualified persons or children to operate or

service generator.

DANGER

DO NOT allow anyopen flame,spark,heat, or lit cigarette

during andfor several minutes after charginga battery.

Wear protective goggles,rubber apron, and rubber gloves.

, WARNING

WHEN ADDING FUEL

Turngenerator OFF and let it cool at [east2 minutes before

removing gascap.Loosen capslowly to relieve pressure in tanlc

Fill fuel tank outdoors.

DO NOT overfill tank.Allow spacefor fuel expansion.

Keepfuel awayfrom sparks,open flames,pilot lights,heat, and

other ignitionsources.

DO NOT light a cigarette or smoke.

fVHEN OPERATING EQUIPMENT

DO NOT tip engine or equipment at anglewhich causesfuel

to spill.

Thisgenerator is not for use in mobile equipment or marine

applications.

'HEN TRANSPORTING OR REPAIRING EQUIPMENT

Transportlrepair with fuel tank EMPTY or with fuel shutoff

valve OFE

Disconnect spark plug wire.

VHEN STORING FUEL OR EQUIPMENT WITH FUEL

IN TANK

Store awayfrom furnaces, stoves,water heaters,clothes

dryers or other appliances that have pilot light or other

ignition source because they can ignite fuel vapors.

, WARNING

Thisgenerator does not meet U. S.Coast Guard Regulation

33CFR-183 andshould not be used on marine applications.

Failureto use the appropriate U. S.Coast Guard approved

generator could result in bodily injury and/or property

damage.

;ENERATOR

WARNING

Disconnect the spark plug wire from the spark plug and place

the wire where it cannot contact spark plug.

, WARNING

DO NOT touch hot surfaces.

Allow equipment to cool before touching.

CAUTION

DO NOT tamper with governed speed.Generator supplies

correct rated frequency and voltage when running at governed

speed.

DO NOT modify generator in any way.

CAUTION

See"Don't Overload Generator" on page I I.

Start generator and let engine stabilize before connecting

electrical loads.

Connect electrical loads in OFF position, then turn ON for

operation.

Turn electrical loads OFF and disconnect from generator

before stopping generator.

CAUTION

Use generator onlyfor intended uses.

tfyou havequestions about intended use,ask dealer or call

1-800-743-4115.

Operate generator only on level surfaces.

DO NOT expose generator to excessive moisture, dust, dirt,

or corrosive vapors.

DO NOT insertany objects through cooling slots.

If connected devices overheat, turn them offand disconnect

them from generatoc

Shutoff generator if.'

-electrical output is lost;

-equipment sparks,smokes,or emits flames;

-unit vibrates excessively.

ASSEMBLY

Your generator requires some assemblyand isready for

useafter it hasbeen properly serviced with the

recommended oil and fuel.

If you haveanyproblems with the assemblyof your

generator,pleasecallthe generator helplineat

1-800-743-4115. If callingfor assistance,pleasehavethe

model, revision,andserial number from the datatag available.

INSTALL WHEEL KIT

NOTE: If your unit issupplied with a 10" wheel kit use

the following instructions.If your unit issupplied with an

8" wheel kit usethe instructionson page6.

NOTE:While the wheel kit is designedto greatly improve

the portability of your generator, it isnot intendedfor

over-the-road use.

You will need a socket wrench with I/2" or 13mm sockets

and a needle-nose pliers to install this kit.

Install the 10" Wheel Kit as Follows

I. Placethe bottom of the generator cradle on a fiat,

evensurface.Temporarily place unit on blocks to ease

assembly.

2. Slide axle through both axle mounting brackets on

cradle frame, asshown in Figure I.

3. Slide a wheel over the axle.

NOTE: Be sure to install both wheels with the air

pressure valve on the outboard side.

4. Placethe e-ring onto the groove inthe axle.You may

add the fiat washer if desired.

NOTE: Use retaining pins insteadof e-clip,if applicable.

5. Placeone end of the needle nose pliers on the bottom

of the axle and the other end of the pliers on top of

the e-ring.Seatthe e-ring by pressing the pliers closed.

6. Repeat step 3 through 5 to secure second wheel.

7. Removethe temporary blocks.

8. Attach the vibration mounts to the support leg with

30mm capscrewsand lock nuts.

9. To aid support leg assembly,rest generator on cradle,

engine end down. Removethe existing hardware from

the left unit vibration mount with 13ramwrench. Use

the samehardware to attach the support leg.

10. Attach the other side of the support leg with a 20mm

cap screw and lock nut Restgenerator on wheels and

support leg.

FlatWasher

support leg to unit Axle

Cap Screw

1_ Hex Nut

Cap Screw

E-Ring

II. Ifequipped,centerthehandlebracketongenerator

frameatsupportlegendofcradle,asshown.

12.AttachhandlebracketwithtwoM8x45mmcap

screwsand two lockinghexnuts.

13.Checkthatallfastenersaretightandthetiresareinflated

tothevaluemarkedon thetireorwithin15and40psi.

Install the 8"Wheel Kit as Follows

I. Placebottom of generator cradle on afiat surface.

2. Placeaxle stud through wheel retainer on cradle frame,

asshown in Figure2.

3. Use 15/16" wrench to secure the axle stud to frame

with 5/8-18 jam nut.

4. Install the other axle stud in the same manner.

NOTE: Be sure to install wheel with raised hub inboard.

5. Tip unit and installthe wheel. Placefiat washer over

axle stud.

6. Retain wheel on axle stud with retaining pin. Install

other wheel on remaining axle shaft the same way.

7. Attach the vibration mount to the mounting leg with a

capscrew and lock nut.

8. Remove two front nuts from vibration mount on unit

with 13ram wrench. Use these nuts to retain the

mounting leg.

9. Center the lifting handle on generator end of cradle.

Attach handle using two 13mm wrenches with two

capscrews and two hex nuts.

Capscrew

Handle

Grip Axle Stud

Nut "

Vibration

Nut Jam Nut

Washer

ExistingFasteners

to SecureLeg RetainingPin

ELECTRIC START

Your unit may be equipped with electric start capability but

can be started manually.Ifyou choose not to use the

electric start feature,you do not need to install the battery.

If your unit does not haveelectric start, ignore this section.

Check Battery /Attach Negative

Battery Wire

The sealedbattery on the generator is fully charged and

pre-lnstalled except for the negative (black) battery cable.

To install:

I. Cut off tie wrap securing loose end of negative (black)

cable.

2. Remove nut and washer on negative battery terminal.

3. Slide negative battery cable over screw on negative

terminal (Figure 3).

Negative

battery

cable Screw \

Positive battery cable

4. Reattach washer and nut and tighten.

5. Verify that connections to battery and generator are

tight and secure.

BEFORE STARTING THE

ENGINE

Add Engine Oil and Fuel

• Place generator on a level surface.

CAUTION

•Refer to engine manual for oil and fuel fill information.

• Damage to equipment resulting from failure to follow this

instruction will void warranty.

• Refer to engine owner's manual and follow oil and fuel

recommendations and instructions.

NOTE: Check oil often during engine break-in. Refer to

engine owner's manual for recommendations.

NOTE: The generator assembly rotates on a prelubricated

and sealed ball bearing that requires no additional

lubrication for the life of the bearing.

USING THE GENERATOR

System Ground

The generator hasa system ground that connects the

generator frame components to the ground terminals on

the AC output receptacles.The system ground is connected

to theAC neutral wire (the neutral is bonded to the

generator frame). _'.-ma.U_i

Special Requirements

There may be Federalor State Occupational Safetyand

Health Administration (OSHA) regulations,localcodes,or

ordinances that applyto the intendeduse of the generator.

Pleaseconsult a qualified electrician, electrical inspector,or

the localagencyhavingjurisdiction.

•In some areas,generators are required to be registered

with localutility companies.

• If the generator isused at a construction site, there may

be additional regulations which must be observed.

Connecting to a Building's Electrical

System

Connections for standby power to a buitding'selectrical

system must be made by a qualified electrician.The

connection must isolatethe generator power from utility

power, and must comply with all applicable lawsand

electrical codes.

DANGER

When usinggenerator for backup power, notify utility

company.Use approved transfer equipment to isolate

generator from electric utility.

Use aground fault circuit interrupter (GFCI) in any damp or

highly conductive area, suchas metal decking or steel work.

DO NOT touch bare wires or receptacles.

DO NOT usegenerator with electrical cords which are worn

frayed, bare or otherwise damaged.

DO NOT operate generator inthe rain.

DO NOT handle generator or electrical cords while standing

in water, while barefoot, or while handsor feet are wet.

DO NOT allow unqualified persons or children to operate or

service generator.

BATTERY CHARGER

If equipped, usebattery float charger jackto keep the

starting battery charged and ready for use.Battery charging

should be done in a dry location,such as insidea garage.

I. Plugcharger into unit's"Battery Float Charger" jack,

which islocatedon the starter switch (Figure 4). Plug

battery charger intoa120Volt AC wall receptacle.

2. Unplug charger from unitand wall outlet when

generator isbeing started and whileit isin operation.

3. Keep this charger plugged in when generator isnot in

use to prolong battery life.Thecharger hasa built in

float equalizer and will not overcharge the battery,

even when plugged in for an extended period of time.

IMPORTANT: See+'Battery Maintenance" on page 12for

additional information.

OPERATING THE

G EN ERATO R

CAUTION

See"Don't Overload Generator" on page I I.

Start generator andlet engine stabilize before connecting

electrical loads.

Connect electrical loads in OFF position, then turn ON for

operation.

Turn electrical loads OFF and disconnect from generator

before stopping generator.

IMPORTANT: Always unplugthe battery float charger

before starting the generator.

Starting the Engine

Disconnect all electrical loadsfrom the generator. Use the

following start instructions:

I. Make sure unit ison a levelsurface.

IMPORTANT: Failureto start and operate unit on a level

surface will cause the unit not to start or shut clown during

operation.

2A. For models with the fuel valve built into the engine,

turn the fuel valve to the "On" position (Figure5).

FuelValve is

On position f

2B. For models with an overhead fuel tank, turn the fuel

valve to the "On" position (Figure6).The fuel valve

handle should be vertical (pointing toward the ground)

for fuel to flow.

FuelValve is shown

in the On position

3. Start engine according to instructions given in the

engine owner's manual.

NOTE: If engine starts after 3 pulls but fails to run,or if

unit shuts down during operation, make sure unit is on a

level surface and check for proper oil level in crankcase.

This unit may be equipped with a low oil protection device.

Seeengine manual.

Connecting Electrical Loads

• Let engine stabilize and warm up for a few minutes after

starting.

• Plug in and turn on the desired 120 and/or 240 VottAC,

singlephase,60 Hz electrical loads.

• DO NOT connect 240Vott loads to the 120Volt duplex

receptacles.

• DO NOT connect 3-phase loadsto the generator.

• DO NOT connect 50 Hz loads to the generator.

•DO NOT OVERLOADTHE GENERATOR. See

"Don't Overload the Generator" on page I I.

Stopping the Engine

I. Unplugall electrical loads from generator panel

receptacles.Never start or stop engine with electrical

devicesplugged in and turned ON.

2. Let engine run at no-load for several minutes to

stabilize internal temperatures of engine and generator.

3. Turn engine off according to instructions given in the

engine owner's manual.

4. Move fuel valve to "Off" position.

RECEPTACLES

The generator wilt be equipped with one or more of the

following receptacles:

CAUTION

NEVERattempt to power a device requiring more

amperagethan generator or receptacle can supply.

DO NOT overload the generator. See"Don't Overload

Generator".

120/240 Volt AC, 30 Amp, Locking

Receptacle

Use a NEMA LI4-30 plug with this receptacle.Connect a

4-wire cord set rated for 250Volt AC loads at 30 Amps (or

greater) (Figure 7).You can usethe same4-wire cord if you

plan to run a 120Volt load.

r(Neutral)

Y (Hot) | X (Hot)

NEMA L14-30 /_ Ground(Green)

This receptacle powers 120/240Volt AC, 60 Hz,single

phaseloads requiring up to 6,000watts of power (6.0 kW)

at 30 Amps for 120Volts or 240Volts.The outlet is

protected by a push-to-reset circuit breaker.

120 Volt AC, 30 Amp Locking

Receptacle

Use a NEMA L5-30 plug with this receptacle.Connect a

3-wire cord set rated for 125Volts AC at 30 Amps to the

plug (Figure 8).

3-WireCord Set NEMA L5-30

_ Neutral

_d (Green)

Usethis receptacle to operate 120VoltAC, 60 Hz, single

phaseloads requiring up to 3,600 watts (3.6 kW) of power

at 30Amps.The outlet is protected by a push-to-reset

circuit breaker.

120 Volt AC, 20 Amp, Duplex

Receptacles

Each duplex receptacle (Figure 9) is protected against

overload by a push-to-reset circuit breaker.

Use each receptacleto operate 120Volt AC, single-phase,

60 Hz electrical loadsrequiring up to 2,400 watts (2.4 kW)

at 20Amps of current. Use cord sets that are rated for

125Volt AC loads at 20Amps (or greater).

COLD WEATH ER

OPERATION

Under certain weather conditions (temperatures below

40°F [4°C] and a high dew point), your generator may

experience icingof the carburetor and/or the crankcase

breather system.

Build a structure that wilt enclose three sides and the top

of the generator:

I. Make sure entire muffler-side of generator is exposed.

Note that your generator may appear different from

that shown in Figure 10.

2. Ensure a minimum of two feet clearance between open

side of box and nearest object

3. Face exposed end away from wind and elements.

4. Enclosure should hold enough heat created by the

generator to prevent problems.

DANGER

Operate generator ONLY outdoors.

Keep at least 2 feet of clearance on all sides of generator for

adequateventilation.

DO NOToperategeneratorinsideanybuilding or enclosure,

includingthegenerator compartment ofa recreationalvehicle(RV).

Removegeneratorfrom shelterwhentemperatureisabove

40oF[4oc].

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